Badger Meter Hedland T303 User manual

User Manual
Variable Area Flow Meters
Inline Pneumatic Flow Meter
VAM-UM-00593-EN-02 (August 2014)
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CONTENTS
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operating Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Compressibility of Gases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installing the Flow Meter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installing the Test Kit Flow Meter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Multi-Pressure Flow Scales. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Single Pressure Flow Scales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Application Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Removal of Dust Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Quick Recoupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Test Kit Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Fluid Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Flow vs. Pressure Drop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Air/Compressed Gases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Air/Compressed Test Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Air/Caustic and Corrosive Gases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Materials of Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Standard Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Test Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Variable Area Flow Meters, Inline Pneumatic Flow Meter
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INTRODUCTION
The Inline Pneumatic Flow Meter is a rugged industrial class flow rate indicator and is offered in aluminum, brass, T303 and
T316 stainless steel models to monitor pressurized air lines and a wide range of other compressed gases. Available in seven
port sizes from 0.25…3 inch for flow ranges from 0.5…5 scfm (0.2…2.2 l/sec) through 200…2200 scfm (75…1130 l/sec),
meters are calibrated at 1.0 specific gravity. In addition to the basic model, the aluminum, brass and T303 stainless steel
models are offered in three configurations: an extended inlet cap fitted with a pressure gauge, an extended inlet cap with a
0.25 inch NPTF plugged gauge port, and a test kit with an extended inlet cap fitted with a 160 psi pressure gauge and control
valve on the outlet.
The Flow Meter is equipped with a 360° rotatable guard/scale which allows the meter to be installed in any orientation
without regard to scale direction. Once the meter is permanently installed, the guard/scale can be rotated 360° to
optimize readability.
The unique spring loaded design of this variable area flow meter allows it to be installed in any position, including inverted,
without affecting accuracy. An optional inverted scale is available for these applications.
Aluminum models are offered as a rugged, low cost flow meter for monitoring noncorrosive pneumatic systems under
operating pressures up to 1000 psi (69 bar), 250 psi (17 bar) for 3" models, and 600 psi (41 bar) for test kits.
Brass meters are recommended for applications with operating pressures up to 1000 psi (69 bar) without corrosion inhibitors.
Stainless Steel is available for monitoring systems operating at pressures up to 1500 psi (103 bar). The T316 stainless steel
models are recommended for monitoring caustic or corrosive gases, such as hydrogen chloride or sulfur dioxide. The T303
stainless steel test kit is rated to 600 psi (41 bar); pressure rating is limited by the valve. For further construction material
information, see "Materials of Construction" on page 15 .
Introduction
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OPERATING PRINCIPLE
The Flow Meter is a variable area instrument. A sharp-edged orifice, located within the piston assembly, forms an
annular opening with the contoured metering cone. The piston assembly carries a cylindrical PPS/ceramic magnetthat
is magnetically coupled to an external indicating magnet, which moves precisely in direct response to movement of the
piston. A calibrated springopposes flow in the forward direction.
The Hedland variable area flow meters are the most readable products in their class. Brightly colored indicators move over the
graduated, linear flow scalewhich contains bold, easy-to-read numeral and gauge marks. The enhanced resolution virtually
eliminates parallax problems associated with competitive direct reading flow meters.
Figure 1: Inline pneumatic flow meter
Operating Principle
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INSTALLATION
THIS PRODUCT SHOULD BE INSTALLED AND SERVICED BY A TECHNICALLY QUALIFIED PERSONNEL TRAINED IN
MAINTAINING INDUSTRIAL CLASS FLOW INSTRUMENTATION AND PROCESSING EQUIPMENT.
READ INSTRUCTIONS THOROUGHLY BEFORE INSTALLING THE UNIT. IF YOU HAVE ANY QUESTIONS REGARDING
PRODUCT INSTALLATION OR MAINTENANCE, CALL YOUR LOCAL SUPPLIER FOR MORE INFORMATION.
THIS METER MAY CONTAIN RESIDUAL AMOUNTS OF TEST FLUID AT THE TIME OF SHIPMENT. THIS FLUID SHOULD BE
REMOVED PRIOR TO INSTALLATION AS THE FLUID MAY BE INCOMPATIBLE OR HAZARDOUS WITH SOME LIQUIDS OR
GASES. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN DAMAGE TO THE EQUIPMENT.
THIS STANDARD METER IS UNIDIRECTIONAL. ATTEMPTS TO FLOW FLUIDS IN THE OPPOSITE DIRECTION OF THE FLOW
ARROW WILL RESULT IN THE METER ACTING AS A CHECK VALVE, CREATING A DEADHEADING SITUATION. IF THE
DIFFERENTIAL PRESSURE MAGNITUDE IS GREAT ENOUGH, DAMAGE TO THE INTERNAL PARTS OF THE METER WILL
RESULT.
A LINE SNUBBER IS RECOMMENDED FOR APPLICATIONS IN WHICH RAPID VALVE ACTUATION OR PULSATION IS
ANTICIPATED. THIS NOT ONLY REDUCES THE RISK OF DECOUPLING THE FLOW METER'S MAGNETIC PISTON, IT ALSO
REDUCES EXCESSIVE WEAR ON OTHER COMPONENTS IN THE SYSTEM.
Compressibility of Gases
Gases are significantly compressible so the density of any compressed gas will vary according to changes in operating
pressure levels. In other words, volumetric flow rates will vary significantly with changes in line pressure. Therefore, pneumatic
flow meters should be installed with a pressure gauge located as close as possible to the inlet port. The psig range capacity
of this pressure gauge should be at least 125% of the anticipated pressure in the system, or be suitable for the maximum
expected line pressure (if higher). For example, if the anticipated operating pressure is 100 psig, a pressure gauge with a
capacity of at least 125 psig should be installed as close as possible to the inlet port.
Installation
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Installation Recommendations
The inline flow meter is a simple device to install. However, the following measures are recommended for reliable, trouble-
free operation:
1. Piping should be accurately aligned and of correct length. The high pressure body of the ow meter can withstand
shock and ow/pressure pulsation. However, the piping should be rmly supported by external mounting brackets, both
upstream and downstream of the meter, to avoid any pipe exing actions that could reduce meter life.
2. If the ow meter inlet or outlet are to be rigidly mounted, and the opposing port is to be connected to a exible hose, the
end connected with the exible hose must be rigidly mounted.
3. Use Teon® tape for sealing NPT tting.
4. Install a union near the inlet or outlet of the meter for quick, easy meter removal and inspection during periodic
maintenance procedures.
5. Mount the meter either horizontally or vertically (ow arrow pointing to either side or straight up). If the meter must be
mounted inverted, special inverted scales are available.
6. Ensure the uid is traveling in the direction of the ow arrow (see Figure 2).
7. Systems that do not have ltration should be equipped with at least a 200 mesh (74 micron) lter. Most systems already
have much ner ltration. The meter will allow particulate to pass that would jam most valves and ow controls. Dirt,
ferrous metal or sealing agents, such as Teflon® tape may lodge and cause malfunction. If the meter is jammed at a fixed
position, see "Removal of Dust Guard" on page 11.
8. Don not use thread locking compounds as thread sealant.
9. Do not install the ow meter near turbulence producing ttings such as elbows, reducers and close coupled valves for
maximum reliability. The inline ow meter does not require ow straighteners or special lengths of straight inlet/outlet
piping to stabilize turbulent ow patterns.
10. Do not install the meter near fast-acting valves. Fast-acting valves have the potential to create high magnitude hydraulic
pressure spikes. These spikes can damage the internal components of the meter, resulting in inaccuracies or malfunction.
11. Do not allow unidirectional meters to be operated against the direction of the ow arrow. The standard ow meter is an
unidirectional ow meter. The piston acts as a check valve to block ow in the reverse direction. This causes an excessive
pressure dierential, which can result in damage to internal meter components.
Installing the Flow Meter
1. Mount the meter so uid is traveling in the direction of the ow arrow. See Figure 1 on page 4.
Flow Direction
Arrow
AIR
Figure 2: Flow direction arrow
2. Select a mounting location that is suitable for viewing and product service. To connect the ow meter into the piping
system, place an open-ended wrench onto the ow meter wrench ats adjacent to the pipe connection being installed.
DO NOT wrench on the opposite end of the ow meter or leakage may result. See Figure 3 on page 7.
Installation
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Place wrench on meter ats on the same side
plumbing is being tightened
Never place wrench on meter ats opposite
plumbing being tightened
Figure 3: Installing meter
3. After installation, rotate the meter by hand to the view ow scale. See Figure 4.
Rotate meter by hand to view ow scale
Never use wrench to rotate meter
body when viewing ow scale
Figure 4: Rotating meter
Installation
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Installing the Test Kit Flow Meter
1. Mount the VA High Pressure Test Kit Flow Meter so uid is traveling in the direction of the ow arrow. See
Figure 2 on page 6.
2. Install the test kit at any location in the pneumatic circuit that is suitable for viewing. To connect the test kit into the piping
system, place an open-ended wrench onto the test kit extended cap on the inlet side or on the test kit wrench at on the
outlet side adjacent to the pipe connection being installed. Do not wrench on the opposite end of the test kit or leakage
may result. See Figure 5.
Place wrench on valve body
on the same side plumbing is being tightened
Never place wrench on valve body
opposite plumbing being tightened
Figure 5: Installing test kit
Or, use quick disconnect couplings for easy connections and to keep the test kit sealed and clean when not in use.
3. After installation, rotate the meter by hand to the view ow scale. See Figure 6.
Rotate meter by hand to view ow scale
Never use wrench to rotate meter
body when viewing ow scale
Figure 6: Rotating test kit
Installation
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OPERATION
Multi-Pressure Flow Scales
The inline pneumatic flow meter is offered with a multi-pressure flow scale to visually indicate air flow rates in standard cubic
feet per minute (scfm) at 1.0 s.g. (70° F at 100 psi) or liters per second (l/sec) at 1.0 s.g. (21° C at 6.9 bar). The multi-pressure
scale design allows for use at line pressures from 40…130 psi in 10 psi increments (3.0…9.0 bar in 1 bar increments). This
configuration requires that a pressure gauge be installed at the meter inlet.
Read the inlet gauge pressure then select the appropriate vertical line or interpolated value closest to the gauge reading
and follow the line until it intersects the brightly colored horizontal indicator bar. The flow rate is read by taking the
intersection points, following the slope of the closest diagonal line to a scale value and interpolating the scfm (l/sec) flow
rate. No further calculations are required. See Figure 7.
50
40
30
20
10
5
120 130 110 100 90 80 70 60 50 40
SCFM @ 70°F
INLET PRESSURE (PSIG)
HORIZONTAL
INDICATOR BAR
AIR
Figure 7: Multi-pressure flow scale
Single Pressure Flow Scales
An optional single pressure flow scale is available in U.S. or metric units. This graduated scale is calibrated for air in standard
cubic feet per minute (scfm) at 1.0 s.g. (70° F at 100 psi), or liters per second (l/sec) at 1.0 s.g. (21° C at 6.9 bar). See Figure 7.
A standard cubic foot of air is defined as a cubic foot of air at 70 °F at atmospheric pressure 14.7 psia at sea level. Since it is
impossible to flow air at“standard”conditions, the scale is calibrated for an inlet condition of 100 psi (6.9 bar) at 70° F (21° C).
A correction factor must be calculated to determine the actual air volume. Each meter is supplied with the Conversion Chart,
see “Conversion Chart” on page 10.
AIR
25
20
15
10
5
3
25
20
15
10
5
3
25
20
15
10
5
3
SCFM
100 PSIG @ 70 ºF
Figure 8: Single pressure flow scale
Operation
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Application Information
Compressibility of Gases
Gases are significantly compressible so their density varies with pressure and temperature. Use Table 1 to convert indicated
scfm flow rates to actual scfm flow rates for your application.
Effects of Specific Gravity
Standard scales are calibrated for air with a specific gravity of 1.0. Use Table 3 of the conversion chart ito calculate“actual”scfm
flow rates of gases with a specific gravity other than 1.0.
Conversion Chart
The conversion chart provides a series of simplified mathematical formulas to adjust the graduated scale for changes in
pressure (see Table 1), temperature (see Table 2), or specific gravity (see Table 3). Special scales can be made to accommodate
other pressures, temperatures and specific gravity.
The conversion chart can also be used to adjust the multi-pressure flow scale to indicate flow rates in applications beyond the
parameters stated on the scale.
To adjust for pressures beyond (above or below) scale limits:
1. Locate point at which the brightly colored indicator line intersects the vertical 100 psig pressure line.
2. Divide this reading by the pressure correction factor (f₁) indicated in the conversion chart.
To adjust for changes in temperature:
1. Divide the 100 psig ow rate reading by temperature correction factor (f₂).
To adjust for changes in specific gravity:
1. Establish the square root of the new specic gravity.
2. Divide the 100 psig ow rate reading by the specic gravity correction factor (f₃).
psig 25 50 75 100 125 150 175 200 225 250
bar 1.7 3.5 5.2 6.9 8.6 10.4 12.1 13.8 15.5 17.2
kPa 172 345 517 689 862 1034 1207 1379 1551 1724
f11.700 1.331 1.131 1.000 0.902 0.835 0.778 0.731 0.692 0.658
fpsig 1114 7
14 7
=
+
.
.fBAR
17 914
1 014
=
+
.
.fkPa
1790 857
101 357
=
+
.
.
Table 1: Pressure correction factor
°F +10 +30 +50 +70 +90 +110 +130 +150 +170 +190
°C –12.2 –1.1 +909 +21.0 +32.1 +43 +54 +65 +76 +88
f20.942 0.962 0.981 1.000 1.018 1.037 1.055 1.072 1.090 1.107
fF 2460
530
=+° fC 2273
293
=+°
Table 2: Temperature correction factor
fSpGr3=
..
Table 3: Specific gravity correction factor
Operation
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MAINTENANCE
BEFORE ATTEMPTING TO REMOVE THE FLOW METER FROM THE LINE, CHECK THE SYSTEM TO CONFIRM THAT LINE
PRESSURE HAS BEEN REDUCED TO ZERO PSI. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS
PERSONAL INJURY OR DEATH AND/OR DAMAGE TO THE EQUIPMENT.
1. Remove the ow meter from the line. Remove excess piping from meter.
OTE:NIt is not necessary to remove the transparent dust guard from the meter to remove the meter from the line. If you
choose to remove the dust guard assembly, see "Removal of Dust Guard" on page 11.
2. Thoroughly wipe o the entire ow meter surface using mild detergent or isopropyl alcohol.
DO NOT USE AROMATIC HYDROCARBONS, HALOGENATED HYDROCARBONS, KETONES OR ESTER BASED FLUIDS ON
POLYCARBONATE LENS. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN DAMAGE TO THE METER.
3. Remove the inlet cap from the ow meter, noting the sequence of disassembly for later reference.
4. The internal parts are secured with a retaining ring. Remove the retaining ring and the internal wetted parts from the
ow meter.
OTE:NIf internal parts do not slide freely from flow meter, use a wooden dowel inserted into the outlet port of the meter to
push parts out.
5. Place all parts on a clean work surface. Clean and inspect all parts. Replace any that appear worn or damaged.
6. Check inlet port O-ring for damage and replace if required.
7. Reassemble the spring, the piston/magnet assembly and the retaining ring into the ow meter.
8. Install the metering cone/spider plate assembly and the retaining spring. Secure with inlet cap.
9. Reinstall the meter to the line.
Removal of Dust Guard
To remove the dust guard for cleaning or replacement, simply loosen the end fitting located at the bottom of the meter and
slide the end cap, dust bumper, and the dust guard off the bottom of the meter, taking care to avoid damaging the O-ring seal
between the end cap and the dust gland.
Quick Recoupling
This piston type variable area flow meter is inherently less sensitive to shock and vibration than other variable area designs.
The unique magnetic coupling also eliminates the need for mechanical linkages that can wear or loosen over the functional
life of the meter.
However, on occasion, a pressure spike or extreme flow surge can cause the piston to move at such rapid speed that it
disconnects the piston magnet and the external indicator ring. If this occurs, use one of these procedures to re-couple the
magnet and the external indicator ring:
• If the system permits, simply change flow rate from“no flow” to “full flow” allowing the moving piston to magnetically
re-couple to the indicator ring.
• For rigorous cyclical applications where decoupling may occur frequently, consult the technical services.
Test Kit Maintenance
Load Valve
If the valve fails to load the system, remove the valve body and check for foreign material, worn parts or seals.
Flow
The absence of any flow reading may indicate a seized piston assembly. Remove any material that may be preventing the
piston to slide. If the Test Kit still fails to indicate flow, return the Test Kit to the factory.
Maintenance
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FLUID SELECTION CHART
Fluid Specific Gravity
Correction
Factor of
Standard Scale
Internal Body
Material
External
Pressure
Seals
Dust Guards
Aluminum Brass T316SS T303SS Viton® EPR Polycarbonate Nylon Pyrex
Air 1.00 1.000 R R R R R R R R R
Argon (A) 1.38 1.175 R R R R R R R R R
Carbon Dioxide (CO2)1.53 1.237 R R R R R R R R R
Freon 11 (CCI3F) 4.92 2.218 R R R R R R R R R
Freon 12 (CCI2F) 4.26 1.060 R R R R R R R R R
Helium (HE) 0.14 0.374 R R R R R R R R R
Hydrogen (H2)0.07 0.265 R R R R R R R R R
Natural Gas 0.60 0.775 C C R C R N C R R
Nitrogen (N2)0.97 0.985 C C R R R R R R R
Oxygen (O2)1.10 1,049 R R R R R R R R R
Propane (C3H8)1.57 1.253 R R R R R R N R R
R = Recommended
N = Not Recommended
C = Consult Factory
Table 4: Fluid selection chart
7000
6000
5000
4000
3000
2000
1000
0
MAXIMUM OPERATING PRESSURE, PSI
TEMPERATURE, DEGREES F
TEMPERATURE DERATING CURVES
CONTINUOUS TEMPERATURE
INTERMITTENT TEMPERATURE
Aluminum
Brass
Stainless Steel
Stainless Steel
0 100 200 300 400 500
Figure 9: Pressure vs. temperature chart
Fluid Selection Chart
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FLOW VS. PRESSURE DROP
Air/Compressed Gases
FLOW, SCFM
PRESSURE DROP, PSI
¼" 3-30
2-20
1-10
0.5-5
FLOW, SCFM
PRESSURE DROP, PSI
½" 
10-100
5-50
3-25
15-150
FLOW, SCFM
PRESSURE DROP, PSI
¾" / 1" 
15-150
10-100
3-25
5-50
25-250
FLOW, SCFM
1-¼" / 1-½"
20-200
60-600
80-800
100-1000
PRESSURE DROP, PSI
FLOW, SCFM
PRESSURE DROP, PSI
3" 
100-1400 200-2200
40-400
Figure 10: Air and compressed gases flow vs pressure change
1. The pressure drop curves are valid for uids with density and viscosity similar to factory test uids. Fluids, especially with
higher viscosity than these test uids, will yield a higher pressure drop through the ow meter and piping system per a
given ow volume.
2. A system must have adequate uidic horsepower available to move the system uid at a prescribed rate at a pressure
adequate to overcome all pressure reducing devices, including the ow meter.
Flow vs. Pressure Drop
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Air/Compressed Test Kits
FLOW, SCFM
PRESSURE DROP, PSI
¼" 3-30
2-20
1-10
0.5-5
FLOW, SCFM
PRESSURE DROP, PSI
½" 
10-100
5-50
3-25
15-150
FLOW, SCFM
PRESSURE DROP, PSI
¾" / 1" 
15-150
10-100
3-25
5-50
25-250
FLOW, SCFM
1-¼" / 1-½"
20-200
60-600
80-800
100-1000
PRESSURE DROP, PSI
40-400
Figure 11: Air and compressed gasses flow vs pressure drop test kits
Air/Caustic and Corrosive Gases
FLOW, SCFM
PRESSURE DROP, PSI
¼" 3-30
2-20
FLOW, SCFM
PRESSURE DROP, PSI
½" 
10-100
5-50
3-25
15-150
FLOW, SCFM
PRESSURE DROP, PSI
¾" / 1" 
15-150
10-100
3-25
5-50
25-250
FLOW, SCFM
1-¼" / 1-½"
20-200
60-600
80-800
100-1000
PRESSURE DROP, PSI
40-400
Figure 12: Caustic air and corrosive gas flow vs pressure drop
Flow vs. Pressure Drop
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SPECIFICATIONS
Temperature Range
Standard -20…240° F (-29…116° C)
Hostile environment: -20…400° F (-29…205° C) Continuous
400…500° F (205…260° C) Intermittent
See "Pressure vs. temperature chart" on page 12 for more information.
Pressure Rating
(10:1 safety factor)
Aluminum/brass models 1000 psi (69 bar) maximum
3" Sizes; 250 psi (17 bar) maximum
Stainless steel models 1500 psi (103 bar) maximum
Test kit models
(Aluminum/brass/SS) 600 psi (41 bar) maximum
Pressure Drop See "Flow vs. Pressure Drop" on page 13 for specific meter information
Accuracy ±2% of full scale
Repeatability ±1%
Threads SAE J1926/1, NPTF ANSI B2.2, BSPP ISO1179, BSPT (BS21)
Test Kit Pressure Gauge
(Glycerin Dampened) 0…160 psi (0…10 bar)
Test Kit Load Valve Ball valve with chrome plated brass ball and Teflon® seals
Materials of Construction
Basic Flow Meters and Test Kits
Body Piston Cone Spider
Plate Spring Fasteners Pressure
Seals Guard Retaining
Ring
Retaining
Spring
Indicator
& Internal
Magnet
Guard
Seal/
Bumper
Scale
Support
End
Caps
2024 T351 Anodized
Aluminum
T316SS T302SS T303SS Viton® Poly-
carbonate T316SS T316SS PPS/
Ceramic Buna N 6063-T6
Aluminum
Nylon
ST
C30 Brass1
T303SS2
2024-T351
Anodized
Aluminum
13" Models have Celcon piston/piston ring
23" Models not available in T303SS®
Table 5: Basic flow meters and test kits
Caustic and Corrosive Air and Gases (Standard Model)
Body Piston Cone Spider
Plate Spring Fasteners Pressure
Seals Guard Retaining
Ring
Retaining
Spring
Indicator
& Internal
Magnet
Guard
Seal/
Bumper
Scale
Support
End
Caps
T316SS T316SS T316SS T316SS Viton Poly-
carbonate T316SS T316SS PPS/
Ceramic Buna N 6063-T6
Aluminum
Nylon
ST
Table 6: Caustic and corrosive air and gases (standard)
Caustic and Corrosive Air and Gases (Hostile Environment Model)
Body Piston Cone Spider
Plate Spring Fasteners Pressure
Seals Guard Retaining
Ring
Retaining
Spring
Indicator
& Internal
Magnet
Bumper Scale
Support
End
Caps
T316SS T316SS T316SS T316SS Viton
Cylindrical
Pyrex
Glass®
T316SS T316SS
Indicator:
T416SS
Magnet:
Teflon®
Coated
Alnico 8
T316SS T316SS T316SS
Table 7: Caustic and corrosive air and gases (hostile)
Specications
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DIMENSIONS
Standard Meters
A
Nominal
Port Size
B
Length
in. (mm)
B1
Length
in. (mm)
C
Width
in. (mm)
D
Depth
in. (mm)
E
Offset
in. (mm)
F
Flats
in. (mm)
G
Height
in. (mm)
1/4 (SAE 6) 4.80 (122) 6.12 (155) 1.68 (43) 1.90 (48) 0.82 (21) 0.88 (22) 5.00 (127)
1/2 (SAE 10) 6.60 (168) 8.00 (203) 2.07 (53) 2.40 (61) 1.04 (32) 1.25 (32) 5.40 (137)
3/4 (SAE 12) 7.20 (183) 8.90 (226) 2.48 (63) 2.85 (72) 1.24 (32) 1.50 (38) 5.90 (150)
1 (SAE 16) 7.20 (183) 8.90 (226) 2.48 (63) 2.85 (72) 1.24 (32) 1.75 (44) 5.90 (150)
1-1/4 (SAE 20) 12.20 (310) 13.80 (351) 4.12 (105) 4.72 (120) 2.06 (52) 2.75 (70) 7.20 (183)
1-1/2 (SAE 24) 12.20 (310) 13.80 (351) 4.12 (105) 4.72 (120) 2.06 (52) 2.75 (70) 7.20 (183)
Table 8: Standard meters
Standard Meter
Standard Meter
with EP & EG Option
G
B1
F
C
B
E
D
A
Figure 13: 1/4 to 1-1/2 inch models
3 inch; SAE, NPTF, BSPT models—inches (mm)
16.18 (411) 5.75 (146.0)
Dia.
4.50 (114.3)
Across Flats
3" Ports
Figure 14: Three inche SAE, NPTF, BSPT models (measurements in inches [mm])
Dimensions
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Test Kits
A
Nominal
Port Size
B
Length
in. (mm)
B1
Length
in. (mm)
C
Width
in. (mm)
D
Depth
in. (mm)
E
Offset
in. (mm)
F
Flats
in. (mm)
G
Height
in. (mm)
1/4 (SAE 6) 4.80 (122) 6.12 (155) 1.68 (43) 1.90 (48) 0.82 (21) 0.88 (22) 5.00 (127)
1/2 (SAE 10) 6.60 (168) 8.00 (203) 2.07 (53) 2.40 (61) 1.04 (32) 1.25 (32) 5.40 (137)
3/4 (SAE 12) 7.20 (183) 8.90 (226) 2.48 (63) 2.85 (72) 1.24 (32) 1.50 (38) 5.90 (150)
1 (SAE 16) 7.20 (183) 8.90 (226) 2.48 (63) 2.85 (72) 1.24 (32) 1.75 (44) 5.90 (150)
1-1/4 (SAE 20) 12.20 (310) 13.80 (351) 4.12 (105) 4.72 (120) 2.06 (52) 2.75 (70) 7.20 (183)
1-1/2 (SAE 24) 12.20 (310) 13.80 (351) 4.12 (105) 4.72 (120) 2.06 (52) 2.75 (70) 7.20 (183)
Table 9: Test kit dimensions
G
C
B
B1 (Ref. Dim.)
F
D
A
E
Figure 15: Test kit dimensions
Dimensions
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