Badger Meter MN-MR100 Instructions and recipes

®
Badger Meter Europa GmbH
MN-MR100
Electronic register
SUPPLEMENTARY MANUAL
November 2005
IND_MNMR100_Bedienungsanleitung_0703_e.doc

TOC I
IND_MNMR100_Bedienungsanleitung_0703_e.doc
1. GENERAL INFORMATION.................................................................................... 1
2. Operation............................................................................................................... 1
2.1 Display button.............................................................................................................1
2.2 Reset button...............................................................................................................1
2.3 Flowrate......................................................................................................................1
2.4 Sleep mode................................................................................................................1
2.5 Battery replacement ...................................................................................................1
3. Register maintenance .......................................................................................... 2
3.1 To remove the register ...............................................................................................2
3.2 To replace the register ...............................................................................................2
3.3 To rotate the register..................................................................................................2
3.4 Parts list......................................................................................................................3
4. Electronic register................................................................................................ 3
4.1 Programming details ..................................................................................................3
4.2 Meter model ...............................................................................................................5
4.3 Totals..........................................................................................................................5
4.4 Flowrate......................................................................................................................6
4.5 Display........................................................................................................................8
4.6 Calibration..................................................................................................................9
4.7 Configuration..............................................................................................................9
4.8 Diagnostics...............................................................................................................10
5. Warranty.............................................................................................................. 11

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1. GENERAL INFORMATION
Please read and retain this instruction manual to assist you in the operation and maintenance
of this electronic register.
This manual assists you in operating and maintaining your new electronic LCD register. The
information contained will help you ensure many years of dependable performance and
trouble free operation. Please take a few moments to read through this manual before
operating your electronic register. If you experience problems with this product, refer to the
maintenance and trouble shooting sections of this manual. If you require further assistance
please contact your local distributor.
2. Operation
2.1 Display button
Each press of the DISP button will allow you to scroll through the meter options:
- Resettable batch total
- Resettable accumulative total
- Non resettable accumulative total
- Flowrate
2.2 Reset button
The RESET button allows you to reset the batch total or the resettable acumulative total
to zero. To reset either the batch total or resettable acumulative total. Press the DISP
button to scroll to either the batch or resettable total. When the required total is
displayed. Press reset to zero the totalizer.
2.3 Flowrate
This display option shows the flowrate of the fluid passing through the meter.
2.4 Sleep mode
If NO flow goes through the meter for 60 seconds the display will go into sleep mode
(blank). The display will automatically wake if the buttons are pressed or flow occurrs.
2.5 Battery replacement
Note: Replace the batteries as soon as the battery indicator on the LCD is displayed.
1. Remove the plastic protector shroud from the register assembly (figure 1).
2. Remove the battery cover.
3. Replace the 2 x (AAA) Alkaline batteries.
(Refer to the front of the register for correct battery orientation).
4. Replace the battery cover and re-fit the plastic shroud.
All data will be saved when the batteries are removed.
Note: Only use AAA Alkaline batteries!
figure 1

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3. Register maintenance
Refer to the exploded diagram (fig. 2) for a full parts breakdown and a list of available spare
parts.
3.1 To remove the register
Remove the protective boot (item 9). Loosen the two grub screws (item 1) using a 3mm
AF Hex key until the register can be lifted from the two bollards (item 7). Mark the
connections on the terminal block and gently unscrew the cable from the meter terminal
block. Place the register in a safe place to avoid damage to the LCD.
3.2 To replace the register
Clean the mating faces of the register and the meter. Connect the cable to the correct
terminals on the meter terminal block. Tighten the terminals and place the register onto
the bollards. Ensure the oring (item 5) is located correctly and is not damaged. While
applying a light downward pressure to the register tighten the two grub screws (item 1)
using a 3mm AF Hex key against the two bollards. Replace the protective boot (item 9)
and check the register operation.
3.3 To rotate the register
Remove the protective boot (item 9). Loosen the two grub screws (item 1) using a 3mm
AF Hex key until the register can be lifted from the two bollards (item 7). Mark the
connections on the terminal block and gently unscrew the cable from the meter terminal
block. Place the register in a safe place to avoid damage to the LCD. Remove the 2
bollards (item 7) using a flat bladed screw driver and replace them in the desired
location. Clean the mating faces of the register and the meter. Connect the cable to the
correct terminals on the meter terminal block. Tighten the terminals and place the
register onto the bollards. Ensure the oring (item 5) is located correctly and is not
damaged. While applying a light downward pressure to the register tighten the two grub
screws (item 1) using a 3mm AF Hex key against the two bollards. Replace the
protective boot and check the register operation.
IMPORTANT INFORMATION
1. Do not expose the register to bright direct sunlight.
2. Do not expose the register to rain.
3. Replace the batteries as soon as the low battery element on
the LCD is displayed.
4. Do not clean the facia with solvents or abrasive cleaners.
5. Use only good quality AAA Alkaline batteries.
6. Do not exceed the maximum or minimum rated temperatures
stated in the register specifications.
7. Do not allow the register housing to be exposed to impacts.
figure 2

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3.4 Parts list
Order for replacement
Item Part n° N° off Part / Set Description
1 N411 2 N411s incl items 1,5 & 7 Grub screw
2 1 Meter register assy
3 IM066 2 IM066s Battery set
4 IM060A 1 IM060A s Battery cover set
5 BS133 1 O´ring
6 MS115 4 MS115s Bolts
7 MR017 1 Bollards
8 MR018 1 MR018s Adaptor plate ***
9 IM070 1 IM071BKS = (black) Protector boot set
9 IM070 1 IM071BUS = (blue) Protector boot set
9 IM070 1 IM071GRS = (green) Protector boot set
9 IM070 1 IM071RDS = (red) Protector boot set
*** Item 8 required for MN10 to MN100 models only.
4. Electronic register
4.1 Programming details
Note: As the decimal point does not float we recommend that a maximum of 2 decimal
places be used, see below for details.
The electronic module has been set up as follows:
a) Ensure the meter is awake before trying to enter the programming mode.
b) If the meter goes into sleep mode during programming, it will automatically
return to operating mode.
c) To access the programs and settings, hold down the RESET button for 5 seconds.
MEtr 1
d) To scroll through the setting options press the DISP button.
NOTE: Details for changing individual options.
For example to change the units setting on the batch total turn to item 2 - 21.

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1. METER MODEL
MEtr1 11 meter model
(N/A) Factory set
2. TOTALS
21 change batch total (units)
23 change resettable accumulative total (units)
totL2 24 change resettable accumulative total (decimal point)
25 change non-resettable accumulative total (units)
26 change non-reset accumulative total (decimal point)
22 change batch total (decimal point)
27 change “K” factor
3. FLOWRATE
31 change flowrate (units)
32 change flowrate (decimal point)
rATE3 33 change flowrate (time base setting)
34 set the amount of signal pulses to calculate flowrate
35 set minimum flow rate
4. DISPLAY
41 set sleep mode
42 set sleep time
diSP4 43 change display (wake up default setting )
44 change display (default time)
45 (N/A) turn back light on / off
46 (N/A) set back light time
5. CALIBRATION
CALI5 51 calibration adjustment
6. CONFIGURATION
CONF6 6 configuration details
7. DIAGNOSTICS
dIA7 71 diagnostic mode

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4.2 Meter model
11 meter model MEtr1
NOTE: The meter model is factory set and cannot be changed. To return the meter to
the operating mode press the RESET button for 5 seconds.
4.3 Totals
21 BATCH TOTAL = unit 21 (set units) totL2
a) Press and hold down RESET for 5 seconds until “MEtr1” appears.
b) Press the DISP button to reach “totL 2”.
c) Press RESET “unit 21” will appear.
d) Press and hold down RESET for 2 seconds (program will appear).
e) Press RESET to scroll through the settings (ltr, gal, qrt) to the desired units.
f) Press and hold down RESET until “program” disappears to accept setting.
g) Press “RESET” for five seconds to return the meter to the operating mode.
22 BATCH TOTAL = dEC 22 (set decimal point)
a) Press and hold down RESET for 5 seconds until “MEtr 1” appears.
b) Press the DISP button to reach “totL 2”.
c) Press RESET twice “ dEC 22” will appear.
d) Press and hold down RESET for 2 seconds (program will appear).
e) Press RESET to set the decimal point to 1st, 2nd, 3rd or no decimal place.
(e.g 11111.1 = 1 decimal place)
f) Press and hold down RESET until “program” disappears to accept setting.
g) Press RESET for five seconds to return the meter to the operating mode.
23 RESETTABLE ACCUM TOTAL = unit 23 (set units)
a) Press and hold down RESET for 5 seconds until “MEtr 1” appears.
b) Press the DISP button to reach “totL 2”.
c) Press RESET 3 times “unit 23” will appear.
d) Press and hold down RESET for 2 seconds (program will appear).
e) Press RESET to scroll through the settings (ltr, gal, qrt ) to the desired units.
f) Press and hold down RESET until “program” disappears to accept setting.
g) Press RESET for five seconds to return the meter to the operating mode.
24 RESETTABLE ACCUM TOTAL = dEC 24 (set decimal point)
a) Press and hold down RESET for 5 seconds until “MEtr 1” appears.
b) Press the DISP button to reach “totL 2”
c) Press RESET 4 times “dEC 24” will appear.
d) Press and hold down RESET for 2 seconds (program will appear)
e) Press RESET to set the decimal point to 1st, 2nd, 3rd or no decimal place.
(e.g. 11111.1 = 1 decimal place)

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f) Press and hold down RESET until “program” disappears to accept setting.
g) Press RESET for five seconds to return the meter to the operating mode.
25 NON-RESET ACCUM TOTAL = unit 25 (set units)
a) Press and hold down RESET for 5 seconds until “MEtr 1” appears.
b) Press the DISP button to reach “totL 2”.
c) Press RESET 5 times “unit 25” will appear.
d) Press and hold down RESET for 2 seconds (program will appear).
e) Press RESET to scroll through the settings (ltr, gal, qrt) to the desired units.
f) Press and hold down RESET until “program” disappears to accept setting.
g) Press RESET for five seconds to return the meter to the operating mode.
26 NON-RESET ACCUM TOTAL = dEC 26 (set decimal point)
a) Press and hold down RESET for 5 seconds until “MEtr 1” appears.
b) Press the DISP button to reach “totL 2”.
c) Press RESET 6 times “dEC 26” will appear.
d) Press and hold down RESET for 2 seconds (program will appear).
e) Press RESET to set the decimal point to 1st, 2nd, 3rd or no decimal place.
(e.g. 11111.1 = 1 decimal place).
f) Press and hold down RESET until “program” disappears to accept setting.
g) Press RESET for five seconds to return the meter to the operating mode.
27 “K” FACTOR = kFac 27
(setting will vary with meter type, refer to the calibration report or contact local
distributor for further details)
a) Press and hold down RESET for 5 seconds until “MEtr 1” appears.
b) Press the DISP button to reach “totL 2”.
c) Press RESET 7 times “kFac 27” will appear.
d) Press and hold down RESET for 2 seconds (program will appear).
e) To change the ‘K’ factor, press RESET (digit will flash), to change digit press
RESET.
Press DISP to scroll to the next number. Press RESET to change the value. To change
the decimal point, press DISP until it is in the required position. Press RESET to set the
decimal point.
f) Press and hold down RESET until “program” disappears to accept setting.
g) Press RESET for five seconds to return the meter to the operating mode.
4.4 Flowrate
31 UNIT = unit 31 (set units) rAtE3
a) Press and hold down RESET for 5 seconds until “MEtr 1” appears.
b) Press the DISP button twice to reach “rAtE 3”.
c) Press RESET “unit 31” will appear.

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d) Press and hold down RESET for 2 seconds (program will appear).
e) Press RESET to scroll through the settings (ltr, gal, qrt) to the desired units.
f) Press and hold down RESET until “program” disappears to accept setting.
g) Press RESET for five seconds to return the meter to the operating mode.
32 DECIMAL POINT = dEC 32. (decimal point setting)
a) Press and hold down RESET for 5 seconds until “MEtr 1” appears.
b) Press the DISP button twice to reach “rAtE 3”
c) Press RESET twice “dEC 32” will appear.
d) Press and hold down RESET for 2 seconds (program will appear)
e) Press RESET to set the decimal point to 1st, 2nd, 3rd or no decimal place.
(e.g. 11111.1 = 1 decimal place)
f) Press and hold down RESET until “program” disappears to accept setting.
g) Press RESET for five seconds to return the meter to the operating mode.
33 TIME = tiME 33 (rate time base)
a) Press and hold down RESET for 5 seconds until “MEtr 1” appears.
b) Press the DISP button twice to reach “rAtE 3”
c) Press RESET 3 times “tiME 33” will appear.
d) Press and hold down RESET for 2 seconds (program will appear)
e) Press RESET to set time base (seconds, minutes, hours)
f) Press and hold down RESET until “program” disappears to accept setting.
g) Press RESET for five seconds to return the meter to the operating mode.
34 NUMBER OF PULSES = nuM 34
(Number of pulses used to calculate flowrate)
Note: When there is fluctuating flowrate present increasing the number will give a
more accurate flowrate reading. (number range is 0 - 299)
a) Press and hold down RESET for 5 seconds until “MEtr 1” appears.
b) Press the DISP button twice to reach “rAtE 3”.
c) Press RESET 4 times “NUM 34” will appear.
d) Press and hold down RESET for 2 seconds (program will appear and the digit will
flash). To change press RESET.
e) Press DISP to go to the next digit. To change press RESET.
f) Press and hold down RESET until “program” disappears to accept setting.
g) Press RESET for five seconds to return the meter to the operating mode.
35 FLOW = Cut 35 (Set minimum measurable flowrate)
This value is the maximum time (sec) to measure the number of pulses set in nuM34.
a) Press and hold down RESET for 5 seconds until “MEtr 1” appears.
b) Press the DISP button twice to reach “rAtE 3”.
c) Press RESET 5 times “Cut 35” will appear.
d) Press and hold down RESET for 2 seconds (program will appear and the digit will
flash). To change press RESET.

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e) Press DISP to go to the next digit. To change press RESET.
Note : Total number 999.9.
f) Press and hold down RESET until “program” disappears to accept setting.
g) Press RESET for five seconds to return the meter to the operating mode.
4.5 Display
41 SLEEP MODE = SLP 41 (set sleep mode) diSP4
a) Press and hold down RESET for 5 seconds until “MEtr 1” appears.
b) Press the DISP button 3 times to reach “diSP 4”.
c) Press RESET “SLP41” will appear.
d) Press and hold down RESET for 2 seconds (program will appear)
e) Press RESET to select sleep setting (no sleep, sleep1, sleep2, shelf).
Note: sleep 1 = micro sleep but the LCD is awakef). Press and hold down RESET
until “program” disappears to accept setting.
g) Press RESET for five seconds to return the meter to the operating mode.
42 TIME = tiME 42
(set sleep time delay = works with sleep 2 only)
a) Press and hold down RESET for 5 seconds until “MEtr 1” appears.
b) Press the DISP button 3 times to reach “diSP 4”.
c) Press RESET twice “tiME 42” will appear.
d) Press and hold down RESET for 2 seconds (program will appear).
e) Press RESET to select sleep time (1-10 minutes).
f) Press and hold down RESET until “program” disappears to accept setting.
g) Press RESET for five seconds to return the meter to the operating mode.
43 UNIT = unit 43 (set sleep wake up default display)
a) Press and hold down RESET for 5 seconds until “MEtr 1” appears.
b) Press the DISP button 3 times to reach “diSP 4”.
c) Press RESET 3 times “unit 43” will appear.
d) Press and hold down RESET for 2 seconds (program will appear).
e) Press RESET to select required display (batch, reset total, total, rate).
f) Press and hold down RESET until “program” disappears to accept setting.
g) Press RESET for five seconds to return the meter to the operating mode.
44 TIME = tiME 44 (set time for sleep default)
Time for micro to sleep (sleep1).
a) Press and hold down RESET for 5 seconds until “MEtr 1” appears.
b) Press the DISP button 3 times to reach “diSP 4”.
c) Press RESET 4 times “tiME 44” will appear.
d) Press and hold down RESET for 2 seconds (program will appear).
e) Press RESET to select default time (5-20 seconds).
f) Press and hold down RESET until “program” disappears to accept setting.
g) Press RESET for five seconds to return the meter to the operating mode.

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45 LIGHT = LitE 45 N/A (turn back light on or off)
Note: The back light is not used with this model meter
46 TIME = tiME 46 N/A (set back light time)
Note: The back light is not in use with this model meter
4.6 Calibration CALI5
Note: Provides calibration adjustment up to +/- 5% of reading. You will need to calcu-
late the percentage adjustment you require. If the meter is reading over you will
need to enter a minus figure. If the meter is reading under you will need to enter
a plus figure.
Step 1:Reset the batch reading to zero.
Step 2:Dispence at least 5 liters, using a constant flow rate, into a graduated calibrated
container.
Step 3:Take the reading from the IM50.
Step 4:Calculate the % error as follows. % error = ((container volume - IM50 volume) /
container volume) * 100.
Step 5:Enter the % error into the meter as calculated, if the value is negative enter a
negative number.
51 CALIBRATION = CALI 51 (adjust calibration +/- 5%)
a) Press and hold down RESET for 5 seconds until “MEtr 1” appears.
b) Press the DISP button 4 times to reach “CALI 5”
c) Press RESET “CALI 51” will appear.
d) Press and hold down RESET for 2 seconds (program will appear and the first digit
will flash)
e) *Press RESET to change number. *Press DISP to change the decimal point
position, or go to the next number. *Press the RESET button to set the negative
value.
f) Press and hold down RESET until “program” disappears to accept setting.
g) Press RESET for five seconds to return the meter to the operating mode.
4.7 Configuration
6 CONFIGURATION = CONF 6 (configuration details) CONF6
a) Press and hold down RESET for 5 seconds until “MEtr 1” appears.
b) Press the DISP button 5 times to reach “CONF 6”.
c) Press RESET “MOD” plus model number will appear.
d) Press RESET “REL” plus hardwear release number will appear.
e) Press RESET the screen will flash between “SOFT” and the softwear release no’s.
(at 2 second intervals)
f) Press RESET the screen will flash between “SEr” and the 6 figure serial number.
(at 2 second intervals)
g) Press RESET “MAN” plus manufacturer number.
h) Press RESET the screen will flash between “CONFIG” and the configuration
number (at 2 second intervals).
i) Press RESET for five seconds to return the meter to the operating mode.

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4.8 Diagnostics
71 DIAGNOSTICS = dIA 7 (diagnostic mode) dIA7
a) Press and hold down RESET for 5 seconds until “MEtr 1” appears.
71 DIAGNOSTICS = dIA 7 (diagnostic mode)
b) Press the DISP button 6 times to reach “dIA 7”.
c) Press RESET “dIA 71” will appear.
d) Press and hold down RESET for 2 seconds.
(Program will appear then all the segments should be displayed).
e) Press the DISP button “diSP” (to check that the display button is working properly).
f) Press the RESET button “RESEt” (to check that the reset button is working
properly).
g) Press and hold down RESET for 2 seconds. Program will disappear (check the
condition of the reed switch).
Note: The condition of the reed switch can only be checked when there is liquid
flowing through the meter. The reed switch should be reading between 50 - 80.
h) Press RESET for five seconds to return the meter to the operating mode.
Trouble shooting guide
TROUBLE CAUSE REMEDY
Register not
visible a) Low battery voltage a) Replace batteries
b) LCD sun damaged
b) Replace register assembly, protect LCD from direct sunlight
Register visible
but not reading
flow
a) Faulty reed switch connection a) Check connection into meter
terminal block
b) Reed switch faulty
b) Replace reed switch - refer to meter manual
Meter
inaccurate
a) Incorrect k-factor
a) Correct k-factor, contact local distributor for details if required
b) Display units set incorrectly
b) Check display units and correct if necessary
Specifications
Battery type: 2 x AAA Alkaline
Batch: 999999 (ltr, qts or gal etc.)
Resettable totalizer: 999999 (ltr, qts or gal etc.)
Non-resettable totalizer: 999999 (ltr, qts or gal etc.)
Input device: Reed switch only
Display units: BBL, Ton, Tonne, M^3, kg, gm, Lb, OZ, Gl, Qt, Pt, Lt, none
Rate units: sec, MIN, HR
Maximum temperature: 55°C (131°F)
Minimum temperature: -5°C (23°F)

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5. Warranty
Badger Meter warrants that the products will be free from any defects caused by faulty
material or workmanship for a period of twelve (12) months from the date of sale of the
products to the enduser (the ‘warranty period’) PROVIDED THAT, during the warranty period:
1. Badger Meter receives notice setting out full details of any defect in any product and
details of the time and place of purchase of the product and
2. The enduser returns the product to Badger Meter or its nearest representative at its own
costs.
Badger Meter shall, as its option, repair or replace the product found defective by its
inspection or refund the price paid by the enduser for that product.
Badger Meter's liability and the enduser’s rights under this warranty shall be limited to such
repair, replacement or refund and, in particular, shall not extend to any direct, special, indirect
or consequential damage or losses of any nature.
Note:
This warranty does not form part of, nor does it constitute, a contract between Badger Meter
and the enduser. It is additional to any warranty given by the seller of the products and does
not exclude, limit, restrict or modify the rights and remedies conferred upon the enduser, or
the liabilities imposed on the seller, by any statute or other laws in respect of the sale of the
product.

Hotline
Tel. [phone] or -31
Fax [phone]
®Badger Meter Europa GmbH
Subsidiary of Badger Meter, Inc., USA
Nürtinger Str. 76
72639 Neuffen (Germany)
E-mail: [email protected]
www.badgermeter.de