Badger meter Rcv srd960 User manual

Valve Positioners

SRD960 Universal Positioner

POS-QS-00502-EN-02 (May 2018) Quick Start Guide

CONTENTS

Mounting the Positioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Select an Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Mount to Linear Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Mount to Rotary Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Pneumatic Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Valve Positioners, SRD960 Universal Positioner

Page ii May 2018POS-QS-00502-EN-02

Use this document as a guide for quick startup. For more detailed information, see the positioner’s User Manual and Product

Data Sheet, available on our website at www.badgermeter.com.

MOUNTING THE POSITIONER

Select an Adapter

The Universal Positioner needs a linking piece for attachment to the different brands of actuators. The standard Mounting

Adapter is marked with Option N.

Figure 1: Mounting adapters

During operation, the flat side of the spindle 9on the back of the positioner must always point towards the arrow 26. The

working angle around this position is ± 45°.

Figure 2: Actuator orientation

Mounting the Positioner

Page 3May 2018 POS-QS-00502-EN-02

Mount to Linear Actuators

Direct mounting

-dnahthgir-gnitnuomRUMAN-dnahtfel-gnitnuomRUMAN

Figure 3: Mounting positions

Feedback Lever for Linear Actuators

Carrier bolt B:

Figure 4: Feedback lever

The carrier bolt Bis in the slot of the feedback lever Aand the

compensating spring Ftouches the carrier bolt.

Mounting the Positioner

Page 4 May 2018POS-QS-00502-EN-02

Mount to Rotary Actuators

Figure 5: Mounting to rotary actuator

Do not tighten grub screw 4against the thread of spindle 9.

OTE:NWhen the product temperature rises, the drive shaft 1lengthens. Therefore, the rotary adaptor 3must be mounted

with approximately 1 mm (0.04 in.) of clearance between the drive shaft 1and the rotary adaptor 3. To create this

clearance, place two washers 5on the feedback shaft stub 9before attaching the rotary adaptor.

SRD

Rotary actuator

Figure 27: Mounting if actuator is left-rotating

SRD

Rotary actuator

Figure 28: Mounting if actuatorisright-rotating

Direction

of rotation

0--> 100 %

of actuator

shaft1

Direction

of rotation

0--> 100 %

of feedback

shaft 9

Figure 6: Positioner mounting

Mounting the Positioner

Page 5May 2018 POS-QS-00502-EN-02

CONNECTIONS

INSTALLATION AND STARTUP OF THIS INSTRUMENT IS TO BE CARRIED OUT ONLY BY QUALIFIED PERSONNEL, FAMILIAR

WITH INSTALLATION AND STARTUP PROCEDURES AND OPERATION OF THIS PRODUCT!

Figure 7: Type of thread

After aligning and mounting the positioner to the valve, connect

the pneumatic tubing.

Check before mounting fittings and cable glands if threads are

matching, otherwise housing can be damaged. The type of

thread is marked at housing.

Ground: Connect earth cable to screw #1 or screw #2 in the

electrical connection compartment.

Pneumatic Connections

Air supply: 1.4…6 bar (but not more than the maximum pressure of the actuator), free of oil, dust and water. Unused

pneumatic connections must be closed off.

Figure 8: Mounting versions

Connections

Page 6 May 2018POS-QS-00502-EN-02

Electrical Connections

*! To access the electrical connection compartment, loosen

the protection screw and open the cover. This screw also

unlocks the cover for theelectronic compartment.

#2 Earth connection

in electrical connection

compartment.

Figure 9: Electrical connection compartment

Setpoint

SRD960-xD (Intelligent w/o comm.)

SRD960-xH (HART)

SRD960-xA (Analog)

Electric terminal A

Input 4 . . . 20 mA

11+12-

SRD960-xF (FoxCom digital)

Electric terminal A

11+12-

Supply voltage 13 . . . 36V DC

SRD960-xP (PROFIBUS PA)

SRD960-xQ (FIELDBUS FF)

Electric terminal A

Bus connection acc. to IEC 1158-2

Supply voltage 9 . . . 32V DC

11 12

Limit Switch

SRD960-xxxT or U

Two-wire proximity sensors,

according to DIN 19234 or

NAMUR

Electric terminal B

Switching amplier

41+42-51+52-

SRD960-xxR

Electric terminal B

Contact 2

Contact 1

Supply voltage 10 . . . 30V DC

41+43- 42 52

SRD960-xxxV

WARNING

FOR INFORMATION ON CONNECTING MICRO SWITCHES,

SEE THE USER MANUAL AND COMPLY WITH THE SAFETY

REQUIREMENTS LISTED THEREIN.

Additional I/O

Two binary outputs

(SRD960-xxP)

Two-wire system, according

to DIN 19234 or switched

output

Electric terminal B

External power supply

81+82-83+84-

Two binary inputs

(SRD960-xxB)

Binary inputs with internal

supply for connection of

sensors or switches (switch

closed for normal operation)

Electric terminal B

15+16-13+14-

Position feedback 4…20 mA

and 1 Alarm (SRD960-xxQ)

Analog input 4…20 mA and

binary output. Two-wire

system, according to DIN

19234 or switched

Electric terminal B

81+82-31+32-

Analog output 4 to 20 mA,

Two-wire system, supplied with external

power supply.

External power supply

Two binary in-/outputs

(SRD960-xxE)

Two-wire system, according

to DIN 19234 or switched

input/output

Electric terminal B

81+82-83+84-

Binary in-/output,

Two-wire system, supplied with external

power supply

Binary in-/output,

Two-wire system, supplied with external

power supply

Connections

Page 7May 2018 POS-QS-00502-EN-02

STARTUP

General

After mounting the positioner on the actuator and

connecting the air and electrical input, you can start the

SRD. Use the local keypad and LCD/LED display to adjust

the SRD960.

INJURIES MAY OCCUR. DO NOT TOUCH BEHIND THE

POSITIONER HOUSING WHILE OPERATING THE KEYS.

Key Cover (Optional)

Loosen screw Aand turn aside the cover Bto access the four

local keys.

MENU DOWN UP ENTER

Figure 10: Local keys

Setting by Means of Local Keys

The keys have the following functions:

() start menu / end menu

(–) counting down of menu or parameter numbers

(+) counting up of menu or parameter numbers

() confirm at start, or when entering, storing, or verifying

() (–) (+) simultaneously:

Reset = new start of SRD, thereafter initialization

Indication with LCD

In true text:

SRD Main Menu

1Mounting

2Autostart

3Valve Action

If there is no response using the local keys (message

1 appears), make sure that the Write Protection

is not set. Remove the write protection using the

configuration software.

Indication with LEDs

The LEDs indicate the following methods:

M1234

½½ ---Mand LED1flash

1constant light,ON

¼flashing: shortON, long OFF

½flashing: ON andOFF same duration

¾flashing: long ON,short OFF

–OFF

Startup

Page 8 May 2018POS-QS-00502-EN-02

Operation

Operation after a Powerup or Reset

The SRD initializes after a powerup or reset, checking and

starting the electronic components. The stored data of the

positioner is not affected and remains unchanged.

The INIT status displays in clear text on the LCD or as

LED code.

Initialization takes approximately 3 seconds, then the

SRD goes:

• Into operation if Autostart has already been done or

• To configuration Menu 1, to select the text language.

9.9 Menu Lang

9.9.1 English

9.9.2 Deutsch

9.9.3 (Francais)

...

and the display orientation is selected ...

9.10 LCD Orient

9.10.1 Normal

9.10.2 Flipped

...

then automatically continued to configuration:

SRD Main Menu

1Mounting

2Autostart

3Valve Action

Select with keys

(+) or (–)

and confirm with().

Operation after an Autostart

After an autostart, the SRD goes automatically IN OPERATION.

While IN OPERATION, you can still configure additional

parameters. Press to access the parameters.

87.5 %

Valve position

The LCD display indicates the

process variable.

With the LED version, all LEDs are off

during operation.

Travel position

Inputcurrent

Digital

setpoint

Stem setpoint

Output

pressure1

Output

pressure2

Inputpressure

Temperature

Travel sum

Valvecycles

SRD Version

Press +or –to retrieve additional

information from the SRD:

Certain data is available only with the

corresponding options.

Manual Operation

To switch to manual mode, press twice. You can now set

the valve position manually. To exit the menu, press twice.

Operation with LCD

• Press to enter the Menu mode. Menu 1 appears.

• Press +or –to select a menu item. Each press moves one

menu item forward or back.

• Press to confirm your selection and enter the Parameter

Change mode for the selected item.

• Press again to exit the Menu mode.

◊ If the SRD remains in Menu mode, it is OUT OF SERVICE

and you must initiate an autostart.

◊ If the SRD is IN OPERATION, the valve position displays.

◊ If you select a menu but do not press any keys for a

few minutes, the SRD switches back to operation.

Operation with LED

• Press to enter the Menu mode. The red LED flashes

alternately with the green LED1, which indicates menu

item 1.

• Press +or –to select a menu item. Each press moves

one menu item forward or back. The flashing green LEDs

indicate a selected menu item.

To test the LED before configuration, move from menu

item 1 to 4 and check that each LED lights.

• Press to confirm your selection and enter the Parameter

Change mode for the selected item. The red LED goes off

and the remaining green LED indicates the parameter or

state to be set1).

• Press again to exit the Menu mode. Red and green LEDs

extinguish when the SRD is IN SERVICE.

◊ If the SRD remains in Menu mode, it is OUT OF SERVICE

and you must initiate an autostart.

◊ If the SRD is IN OPERATION, the valve position displays.

◊ If you select a menu but do not press any keys for a

few minutes, the SRD switches back to operation.

1) Exception in Menu 6 (and at PROFIBUS Menu 10). No parameter indicated at rst, but

ashing rhythm with long green and short red phases. This points to a sub-menu. Then

enter into parameter selection as described.

Startup

Page 9May 2018 POS-QS-00502-EN-02

Menu Structure for SRD991 / SRD960 with LCD

Startup

Page 10 May 2018POS-QS-00502-EN-02

INTENTIONAL BLANK PAGE

Quick Start Guide

Page 11May 2018 POS-QS-00502-EN-02

Valve Positioners, SRD960 Universal Positioner

www.badgermeter.com

RCV is a registered trademark of Badger Meter, Inc. Other trademarks appearing in this document are the property of their respective entities. Due to continuous research, product

improvements and enhancements, Badger Meter reserves the right to change product or system specications without notice, except to the extent an outstanding contractual