Bailey infi 90 Modular Power System II User manual

®
®
Process Control and
Automation Solutions
from Elsag Bailey Group
E96-427
Multi-Function Controller Termination Unit
(NTMF01)

WARNING notices as used in this instruction apply to hazards or unsafe practices that could result in
personal injury or death.
CAUTION notices apply to hazards or unsafe practices that could result in property damage.
NOTES highlight procedures and contain information that assists the operator in understanding the
information contained in this instruction.
WARNING
INSTRUCTION MANUALS
DO NOT INSTALL, MAINTAIN, OR OPERATE THIS EQUIPMENT WITHOUT READING, UNDERSTANDING,
AND FOLLOWING THE PROPER Elsag Bailey INSTRUCTIONS AND MANUALS; OTHERWISE, INJURY OR
DAMAGE MAY RESULT.
RADIO FREQUENCY INTERFERENCE
MOST ELECTRONIC EQUIPMENT IS INFLUENCED BY RADIO FREQUENCY INTERFERENCE (RFI). CAU-
TION SHOULD BE EXERCISED WITH REGARD TO THE USE OF PORTABLE COMMUNICATIONS EQUIP-
MENT IN THE AREA AROUND SUCH EQUIPMENT. PRUDENT PRACTICE DICTATES THAT SIGNS
SHOULD BE POSTED IN THE VICINITY OF THE EQUIPMENT CAUTIONING AGAINST THE USE OF POR-
TABLE COMMUNICATIONS EQUIPMENT.
POSSIBLE PROCESS UPSETS
MAINTENANCE MUST BE PERFORMED ONLY BY QUALIFIED PERSONNEL AND ONLY AFTER SECURING
EQUIPMENT CONTROLLED BY THIS PRODUCT. ADJUSTING OR REMOVING THIS PRODUCT WHILE IT IS
IN THE SYSTEM MAY UPSET THE PROCESS BEING CONTROLLED. SOME PROCESS UPSETS MAY
CAUSE INJURY OR DAMAGE.
AVERTISSEMENT
MANUELS D’OPÉRATION
NE PAS METTRE EN PLACE, RÉPARER OU FAIRE FONCTIONNER L’ÉQUIPEMENT SANS AVOIR LU,
COMPRIS ET SUIVI LES INSTRUCTIONS RÉGLEMENTAIRES DE Elsag Bailey. TOUTE NÉGLIGENCE À
CET ÉGARD POURRAIT ÊTRE UNE CAUSE D’ACCIDENT OU DE DÉFAILLANCE DU MATÉRIEL.
PERTURBATIONS PAR FRÉQUENCE RADIO
LA PLUPART DES ÉQUIPEMENTS ÉLECTRONIQUES SONT SENSIBLES AUX PERTURBATIONS PAR
FRÉQUENCE RADIO. DES PRÉCAUTIONS DEVRONT ÊTRE PRISES LORS DE L’UTILISATION DU MATÉ-
RIEL DE COMMUNICATION PORTATIF. LA PRUDENCE EXIGE QUE LES PRÉCAUTIONS À PRENDRE
DANS CE CAS SOIENT SIGNALÉES AUX ENDROITS VOULUS DANS VOTRE USINE.
PERTURBATIONS DU PROCÉDÉ
L’ENTRETIEN DOIT ÊTRE ASSURÉ PAR UNE PERSONNE QUALIFIÉE EN CONSIDÉRANT L’ASPECT
SÉCURITAIRE DES ÉQUIPEMENTS CONTRÔLÉS PAR CE PRODUIT. L’AJUSTEMENT ET/OU L’EXTRAC-
TION DE CE PRODUIT PEUT OCCASIONNER DES À-COUPS AU PROCÉDÉ CONTRÔLE LORSQU’IL EST
INSÉRÉ DANS UNE SYSTÈME ACTIF. CES À-COUPS PEUVENT ÉGALEMENT OCCASIONNER DES
BLESSURES OU DES DOMMAGES MATÉREILS.
NOTICE
The information contained in this document is subject to change without notice.
Elsag Bailey, its affiliates, employees, and agents, and the authors and contributors to this publication specif-
ically disclaim all liabilities and warranties, express and implied (including warranties of merchantability and
fitness for a particular purpose), for the accuracy, currency, completeness, and/or reliability of the information
contained herein and/or for the fitness for any particular use and/or for the performance of any material and/
or equipment selected in whole or part with the user of/or in reliance upon information contained herein.
Selection of materials and/or equipment is at the sole risk of the user of this publication.
This document contains proprietary information of Elsag Bailey, Elsag Bailey Process Automation, and
is issued in strict confidence. Its use, or reproduction for use, for the reverse engineering, development
or manufacture of hardware or software described herein is prohibited. No part of this document may be
photocopied or reproduced without the prior written consent of Elsag Bailey.

I-E96-427B
Preface
Termination units provide a connection from the plant equip-
ment to the INFI 90®process modules. The NTMF01
Multi-Function Controller Termination Unit terminates a
multi-function controller, INFI-NET®to computer transfer
module, Plant Loop to Plant Loop transfer module or Plant
Loop to computer transfer module. The NTMF01 Multi-Func-
tion Controller Termination Unit provides a termination point
for two separate RS-232-C ports plus a serial link to connect a
control station through an NTCS04 Control I/O Termination
Unit. This product instruction explains how to install and use
the NTMF01 Multi-Function Termination Unit.
® INFI 90 is a registered trademark of Elsag Bailey Process Automation.
® INFI-NET is a registered trademark of Elsag Bailey Process Automation.

I-E96-427B
®
List of Effective Pages
Total number of pages in this manual is 51, consisting of the following:
Page No. Change Date
Preface Original
List of Effective Pages Original
iii through vii Original
1-1 through 1-6 Original
2-1 through 2-15 Original
3-1 Original
4-1 through 4-3 Original
5-1 Original
A-1 through A-3 Original
B-1 through B-2 Original
C-1 through C-2 Original
D-1 through D-3 Original
E-1 through E-3 Original
F-1 through F-3 Original
Index-1 through Index-2 Original
When an update is received, insert the latest changed pages and dispose of the super-
seded pages.
NOTE: On an update page, the changed text or table is indicated by a vertical bar in the outer mar-
gin of the page adjacent to the changed area. A changed figure is indicated by a vertical bar in the
outer margin next to the figure caption. The date the update was prepared will appear beside the
page number.

vi I-E96-427B
Safety Summary
®
GENERAL
WARNINGS Equipment Environment
All components, whether in transportation, operation or storage,
must be in a noncorrosive environment.
Electrical Shock Hazard During Maintenance
Disconnect power or take precautions to insure that contact with
energized parts is avoided when servicing.
Special Handling
This module uses Electrostatic Sensitive Devices(ESD).
SPECIFIC
CAUTIONS We strongly recommend that you turn cabinet power off before
doing any termination unit wiring. Failure to do so could result in
equipment damage. Do not apply power until you verify all wire con-
nections.
Remove modules from their assigned module mounting unit slots
before installing or removing a cable connected to that slot. Failure
to do so could result in damage to the module.

I-E96-427B vii
Sommaire de Sécurité
AVERTISSEMENTS
D’ORDRE
GÉNÉRAL
Environnement de l’équipement
Ne pas soumettre les composants à une atmosphère corrosive lors
du transport, de l’entreposage ou l’utilisation.
Possibilité de chocs électriques durant l’entretien
Débrancher l’alimentation ou prendre les précautions pour éviter
tout contact avec des composants sous tension durant l’entretien.
Precautions de Manutention
Ce module contient des composantes sensibles aux decharges
slectro-statiques.
ATTENTIONS
D’ORDRE
SPÉCIFIQUE
Il est fortement recommande, de debrancher l'alimentation elec-
trique du cabinet avant d'effectuer toute connexion aux cartes de
raccordement du chassis. Des dommages aux equipements pour-
raient survenir dans le cas contraire. Ne pas rebrancher l'alimenta-
tion avant que toutes les connexions aient ete verifiees.
Retirer le module de son emplacement dans le chassis de montage
des modules avant d'installer ou de retirer un cable assigne a cet
emplacement. Un manquement a cette procedure pourrait endom-
mager le module.

Table of Contents
Page
I-E96-427B iii
SECTION 1 - INTRODUCTION....................................................................................................1-1
OVERVIEW ..................................................................................................................1-1
INTENDED USER.........................................................................................................1-3
HARDWARE DESCRIPTION..........................................................................................1-3
FEATURES...................................................................................................................1-3
INSTRUCTION CONTENT .............................................................................................1-4
HOW TO USE THIS MANUAL .......................................................................................1-4
GLOSSARY OF TERMS AND ABBREVIATIONS .............................................................1-4
REFERENCE DOCUMENTS..........................................................................................1-5
NOMENCLATURE ........................................................................................................1-5
SPECIFICATIONS.........................................................................................................1-6
SECTION 2 - INSTALLATION.....................................................................................................2-1
INTRODUCTION...........................................................................................................2-1
SPECIAL HANDLING ....................................................................................................2-1
UNPACKING AND INSPECTION ....................................................................................2-2
SETUP/PHYSICAL INSTALLATION ...............................................................................2-2
Dipshunt Configuration for DTE or DCE Devices ....................................................2-3
Dipshunt Configuration for a Mainframe Computer................................................2-3
Dipshunt Configuration for the INPPT01 Module ....................................................2-3
Sequential Events Recorder....................................................................................2-4
INSTALLING THE TERMINATION UNIT .........................................................................2-5
Installing the Fuse .................................................................................................2-5
Mounting the Termination Unit ..............................................................................2-6
CABLE INSTALLATION.................................................................................................2-6
Termination Unit Cables ........................................................................................2-6
RS-232-C Communication Cable............................................................................2-8
Serial Extension Cable ...........................................................................................2-9
POWER WIRING.........................................................................................................2-14
SECTION 3 - MAINTENANCE.....................................................................................................3-1
INTRODUCTION...........................................................................................................3-1
MAINTENANCE SCHEDULE.........................................................................................3-1
SECTION 4 - REPAIR/REPLACEMENT PROCEDURES...........................................................4-1
INTRODUCTION..........................................................................................................4-1
FUSE REPLACEMENT..................................................................................................4-1
TERMINATION UNIT REPLACEMENT ...........................................................................4-1
SECTION 5 - SUPPORT SERVICES...........................................................................................5-1
INTRODUCTION...........................................................................................................5-1
REPLACEMENT PARTS AND ORDERING INFORMATION ..............................................5-1
TRAINING ....................................................................................................................5-1
TECHNICAL DOCUMENTATION ...................................................................................5-1
APPENDIX A - IMMFC03 MULTI-FUNCTION CONTROLLER..................................................A-1
INTRODUCTION.......................................................................................................... A-1
APPENDIX B - IMMFC04 MULTI-FUNCTION CONTROLLER..................................................B-1
INTRODUCTION.......................................................................................................... B-1
APPENDIX C - IMMFC05 MULTI-FUNCTION CONTROLLER..................................................C-1
INTRODUCTION.......................................................................................................... C-1

iv I-E96-427B
Table of Contents (continued)
Page
®
APPENDIX D - INPPT01 PLANT LOOP TO PLANT LOOP TRANSFER MODULE .................D-1
INTRODUCTION ..........................................................................................................D-1
APPENDIX E - INPCT01 PLANT LOOP TO COMPUTER TRANSFER MODULE.................... E-1
INTRODUCTION ..........................................................................................................E-1
APPENDIX F - INICT01 INFI-NET TO COMPUTER
TRANSFER MODULE .................................................................................................................F-1
INTRODUCTION .......................................................................................................... F-1
List of Tables
No. Title Page
1-1. Glossary of Terms and Abbreviations ..................................................................... 1-4
1-2. Reference Documents ............................................................................................ 1-5
1-3. Nomenclature........................................................................................................ 1-5
1-4. NTMF01 Termination Unit Specifications ............................................................... 1-6
2-1. TMF Cable Applications, Connections and Length Requirements ......................... 2-13
3-1. Maintenance Schedule........................................................................................... 3-1
4-1. Recommended Spare Parts List.............................................................................. 4-1
A-1. IMMFC03 Dipswitch U72 Option Settings ..............................................................A-1
A-2. IMMFC03 Dipswitch U72 Special Operation Settings .............................................A-2
A-3. IMMFC03 Dipswitch U73 Baud Rate Settings ........................................................A-3
A-4. Example IMMFC03 Dipswitch U75 Module Address Settings..................................A-3
B-1. IMMFC04 Dipswitch SW3 Module Address Settings ...............................................B-1
B-2. IMMFC04 Dipswitch SW4 Options Settings............................................................B-2
B-3. IMMFC04 Dipswitch SW4 Special Operations Settings ...........................................B-2
C-1. Example IMMFC05 Dipswitch SW3 Module Address Settings .................................C-1
C-2. IMMFC05 Dipswitch SW4 Option Settings .............................................................C-2
C-3. IMMFC05 Dipswitch SW4 Special Operations Settings ...........................................C-2
D-1. INPPT01 Dipswitch U72 Option Settings ................................................................D-1
D-2. INPPT01 Dipswitch U73 Baud Rate Settings ..........................................................D-2
D-3. Example INPPT01 Dipswitch U75 Loop Address Settings .......................................D-3
E-1. NIPCT01 Dipswitch U72 Option Settings ...............................................................E-1
E-2. INPCT01 Dipswitch U73 Baud Rate Settings ..........................................................E-2
E-3. Example INPCT01 Dipswitch U75 Loop Address Settings .......................................E-3
F-1. INICT01 Dipswitch U72 Option Settings ................................................................ F-1
F-2. INICT01 Dipswitch U73 Baud Rate Settings........................................................... F-2
F-3. INICT01 Dipswitch U75 Diagnostic Settings........................................................... F-3

List of Figures
No. Title Page
I-E96-427B v
1-1. Example Redundant TMF Application ....................................................................1-1
1-2. Example Plant Loop to Computer Interface Module Application ..............................1-2
1-3. Example Plant Loop to Plant Loop Application ........................................................1-3
2-1. TMF Unit Connector Assignments and Dipshunt Locations ....................................2-3
2-2. Dipshunt Configuration for Direct Connection to Host Computer
(IMMFC03 and ICT Modules) ..................................................................................2-4
2-3. Dipshunt Configuration for Direct Connection to Modem (MFC and ICT Modules) ..2-5
2-4. Dipshunt Configuration for Diagnostic Terminal (MFC and ICT Modules) ...............2-6
2-5. Dipshunt Configuration for Direct Connection to Mainframe Computer
(ICT Module) ..........................................................................................................2-7
2-6. Dipshunt Configuration for PPT Module Acting as DTE (Requires Modem or Other
DCE)......................................................................................................................2-8
2-7. Dipshunt Configuration for Direct Connection of Local PPT Module Acting as DTE .2-9
2-8. Dipshunt Configuration for Direct Connection of Remote PPT Module
Acting as DCE......................................................................................................2-10
2-9. Dipshunt Configuration for Diagnostic Terminal (PPT Module) .............................2-11
2-10. Dipshunt Configuration for Rochester 3800 and ESA Control SER-740 ................2-11
2-11. Dipshunt Configuration for Rochester ISM ...........................................................2-12
2-12. Mounting and Securing the Termination Unit on the Field Termination Panel ......2-12
2-13. Cable Connections with Redundant MFC Modules, Serial Link to a Station
and Serial Ports ...................................................................................................2-13
2-14. DB-25 Pin Assignments and RS-232-C Signals ....................................................2-14
A-1. IMMFC03 Module CPU Board Layout .................................................................... A-1
B-1. IMMFC04 Module Layout ...................................................................................... B-1
C-1. IMMFC05 Module Layout ...................................................................................... C-1
D-1. INPPT01 Module CPU Board Layout ...................................................................... D-1
E-1. INPCT01 Module CPU Board Layout...................................................................... E-1
F-1. INPCT01 Module CPU Board Layout .......................................................................F-1

OVERVIEW
I-E96-427B 1 - 1
SECTION 1 - INTRODUCTION
OVERVIEW
The NTMF01 Multi-Function Controller Termination Unit
(TMF) terminates two RS-232-C ports for the IMMFC03
Multi-Function Controller, INICT01 INFI-NET to Computer
Transfer Module, INPPT01 Plant Loop to Plant Loop Transfer
Module and INPCT01 Plant Loop to Computer Transfer Mod-
ule. When terminating an IMMFC03 module (or redundant
IMMFC03 modules), it enables the IMMFC03 module to com-
municate to a computer, terminal, printer or sequential events
recorder through the serial ports (see Figure 1-1). It also pro-
vides a serial link for an NDCS03 Digital Control Station or
Figure 1-1. Example Redundant TMF Application
MODULE BUS
CIS
TCSSAC
I/O
SLAVE EXPANDER BUS
RS-232-C PORTS
T00740A
PRIMARY
MFC
TMF
REDUNDANT
MFC
LEGEND:
CIS = CONTROL I/O SLAVE
TCS = CONTROLLER/STATION TERMINATION UNIT
SAC = ANALOG CONTROL STATION
TMF = MULTI-FUNCTION CONTROLLER TERMINATION UNIT
MFC = MULTI-FUNCTION CONTROLLER MODULE