JUMO DICON touch User manual

JUMO DICON touch
Two/Four-Channel Process and Program Controller
with Paperless Recorder and 8.9 cm (3.5") Touch-
screen
Operating Manual
70357100T90Z004K000
V2.00/EN/00603327/2020-03-10

3
Table of contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.1 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1.1 Warning symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1.2 Note signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1.3 Display types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2 Identifying the device version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
2.1 Order details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3 General accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.4 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.5 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3.1 Mounting site and climatic conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1.1 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1.2 Environmental influences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1.3 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.3 Close mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.4 Installation in panel cut-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.5 Care and treatment of the front cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
4.1 Installation notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1.1 Lines, shielding, and grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1.2 Electrical safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1.3 Intended use, misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.2 Galvanic isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.3 Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.3.1 Connection elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.3.2 Analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.3.3 Probes for air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.3.4 Probes for water and oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3.5 Probes for water, oil, and air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3.6 Analog outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.3.7 Digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.3.8 Digital outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.3.9 Digital outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.3.10 Voltage supply (according to nameplate) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.3.11 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

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5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
5.1 Display and operating concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.2 Device menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.3 Alarm and event list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.4 Function buttons, history, and channel changeover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.5 Screens in the operating loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.5.1 Controller screen 1 to 4 and controller overview screens 1, 2 . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.5.2 Program controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.5.3 General screens 1, 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.5.4 Recording view 1, 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.5.5 Process screen 1 to 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6 Login . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
6.1 Login . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.2 Logout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.3 Changing the password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7 User level (Log-In) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
7.1 Example 4 Transferring controller setpoint values to the user level . . . . . . . . . . . . . . . . . . . . . . 47
8 Program administration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
8.1 Entering program profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.1.1 On the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.1.2 About the setup program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.1.3 Section run time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
8.1.4 Setpoint value 1 to 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
8.1.5 Operating contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
8.1.6 Tolerance band . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
8.1.7 Number of repetitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8.1.8 Start section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8.1.9 Parameter block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
9 Device info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
9.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
9.1.1 Version, motherboard, Ethernet information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
9.2 Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
9.3 Inputs/outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
9.3.1 Digital and analog inputs, digital and analog outputs, external digital, and external analog inputs .
54
9.4 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
9.4.1 Math, logic signal, limit value outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
9.4.2 Timer signal, digital control signals, operating contacts, controller, analog flag, digital flag . . . . 55

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9.5 Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
9.6 PROFINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
10 Functional level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
10.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
10.1.1 Activating the functional level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
11 Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
11.1 Date and time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
11.2 Daylight saving time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
11.3 Controller/parameter blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
11.4 Setpoint values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
11.4.1 Entering the values on the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
11.4.2 Entering the values using the setup program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
12 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
12.1 Analog selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
12.2 Digital selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
12.3 Basic settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
12.4 Digital inputs IN1 to 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
12.5 Analog inputs IN8, IN9, IN10, IN11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
12.5.1 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
12.6 Controller 1 to 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
12.6.1 Controller configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
12.6.2 Controller inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
12.6.3 Controller self-optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
12.6.4 Starting autotuning (SO) on the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
12.6.5 Control loop monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
12.6.6 Output level monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
12.6.7 Controller setpoint values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
12.6.8 Ramp function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
12.7 Digital outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
12.7.1 Switching digital outputs to logic level 1 as a fixed setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
12.7.2 Switching digital outputs to manual mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
12.8 Analog outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
12.9 Limit value monitoring function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
12.9.1 Function and hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
12.9.2 Hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
12.9.3 Startup alarm suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
12.9.4 Acknowledging the lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
12.9.5 Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
12.10 Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
12.10.1General configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
12.10.2Configuration screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

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12.10.3Start screen and watermark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
12.10.4Operation loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
12.10.5Colors recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
12.10.6Colors, designations in controller screen 1 to 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
12.10.7Program controller screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
12.10.8General screens 1, 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
12.10.9Controller overview screen 1, 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
12.11 Recording 1, 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
12.11.1Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
12.11.2Analog channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
12.11.3Digital channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
12.12 Program controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
12.12.1Control signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
12.12.2Extended functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
12.12.3Basic status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
12.12.4Operation mode Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
12.12.5Response by out of range (O-o-R) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
12.12.6Weekly program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
12.13 Timer or week-time switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
12.14 Digital controller signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
12.14.1Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
12.15 Math/logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
12.16 Flags/service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
12.16.1Flags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
12.16.2Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
12.17 External digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
12.18 External analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
12.18.1Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
12.19 Serial interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
12.20 Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
12.21 Modbus/TCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
12.22 Relay module (accessories) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
12.23 PROFIBUS DP (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
13 Configuration – in setup program only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151
13.1 Installing the setup program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
13.1.1 Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
13.1.2 Software requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
13.2 Starting the setup program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
13.2.1 Establishing the connection to the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
13.2.2 Setup data transfer to or from the external mass storage device . . . . . . . . . . . . . . . . . . . . . . . 153
13.3 Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
13.4 Country settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
13.5 User list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
13.6 User level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

7
Table of contents
13.7 Email . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
13.8 Web server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
13.9 Modbus frames for reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
13.10 Modbus frames for writing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
13.11 PROFINET-RT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
13.12 Customer-specific linearization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
13.12.1Grid points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
13.12.2Formula . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
13.13 Process screens 1 to 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
13.13.1Process screen editor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
13.13.2Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
13.13.3Signal types for process screens (overview) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
13.13.4General object features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
13.13.5Preview screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
13.13.6Transferring the process screen to the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
14 Special functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171
14.1 Calibrating the touchscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
15 Online parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173
15.1 Fine adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
15.2 Ethernet (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
15.3 Date and time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
15.4 Screenshot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
15.5 Deleting the measurement-data memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
15.6 Approval of extra codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
15.7 Testing calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
15.8 Different process values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
15.9 Startup program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
16 Error and alarm messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181
16.1 Error messages in float values and on the display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
16.2 Display of error messages for binary values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
17 Retrofitting optional boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183
17.1 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
17.2 Identifying the modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
17.3 Installing modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
17.3.1 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
18 Approvals/approval marks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187
18.1 GL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

Table of contents
8
18.2 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
19 China RoHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195

9
1 Introduction
1.1 Safety information
General information
This manual contains information that must be observed in the interest of your own safety and
to avoid damage to assets. This information is supported by symbols which are used in this
manual as indicated.
Please read this manual before commissioning the device. Keep the manual in a place acces-
sible to all users at all times.
If difficulties occur during commissioning please refrain from carrying out any manipulations
that could jeopardize your warranty rights.
1.1.1 Warning symbols
1.1.2 Note signs
DANGER!
This symbol indicates that personal injury caused by electrical shock may occur if the re-
spective precautionary measures are not carried out.
WARNING!
This symbol in connection with the signal word indicates that personal injury may occur if the
respective precautionary measures are not carried out.
CAUTION!
This symbol in connection with the signal word indicates that damage to assets or data loss
will occur if the respective precautionary measures are not taken.
CAUTION!
This symbol indicates that components could be destroyed by electrostatic discharge
(ESD = Electro Static Discharge) if the respective cautionary measures are not taken.
Only use the ESD packages intended for this purpose to return device inserts, assembly
groups, or assembly components.
READ DOCUMENTATION!
This symbol – placed on the device – indicates that the associated device documentation
has to be observed. This is necessary to recognize the kind of the potential hazards as
well as the measures to avoid them.
NOTE!
This symbol refers to important information about the product, its handling, or additional
use.
REFERENCE!
This symbol refers to further information in other sections, chapters, or manuals.

1 Introduction
10
1.1.3 Display types
Menu structure
The > symbol between words indicates a menu structure and enables the parameters to be
quickly detected in the configuration level or for navigation in the setup program, such as the
software version of the devices, for example:
DEVICE MENU >GENERAL >VERSION >SWVERSION
Active input
The device has no keys and is operated using a finger or a pen.
The following manual will therefore make references to "touching" and the images displayed
will show a hand operating the device.
FURTHER INFORMATION!
This symbol is used in the tables and refers to further information in connection with the
table.
&
DISPOSAL!
This device and the batteries (if installed) must not be disposed in the garbage can after
use! Please ensure that they are disposed properly and in an environmentally friendly
manner.

11
1 Introduction
1.2 Description
The DICON touch is a universal process and program controller with 4 control channels, which
displays information on a vibrant display and is operated intuitively with touchscreen.
Up to 4 control channels are available via the tried-and-tested JUMO control algorithm with two
possible optimization variants. These enable a simple and highly-accurate startup. Even mul-
tiple-zone control, cascade control, or other complex control tasks are therefore possible.
In the following block diagram, the various hardware options of the modular hardware concept
are depicted. 4 analog universal inputs and up to 8 external inputs can acquire a variety of
physical measured values with high precision. Thanks to different output variants, the actuators
can be controlled directly in the device, either in an analog manner or digitally. These can be
expanded further through external digital outputs. To communicate with higher-level systems,
interfaces such as Modbus (master/slave), PROFIBUS, PROFINET-RT, or Ethernet with web
server, can be used.
To ensure secure process operation, the device has password-protected user administration
with individual assignment of rights for different levels or control commands. Screen masks for
controllers, program generators, recording, and for overview screens are ready-made and
available. Four individual process screens can be created as desired using the configuration
software. Important analog and digital process values can be saved in a tamper-proof manner
with the recording extra code, visualized graphically, and exported to PC in a tamper-proof
manner via interface or USB flash drive.
The configuration software allows for the process controller to be programmed with ease, for
math and logic coherences to be described, and for customer-specific linearizations to be cre-
ated. Additionally, tools are included for simulating external signals or the control process, or to
record for the duration of the startup.
A comprehensive alarm and limit value concept as well as flexible digital signal management
complete the "all-in-one device".

1 Introduction
12
1.3 Block diagram
Analog input ( In8universal)
Analog input (universal) In10
Relay output OUT1
(changeover contact)
703571
8 expansion slots
Voltage supply
- AC 110 to 240 V, +10/-15 %
- AC/DC 24 V, +30/-25 %
Interface RS485)
Modbus master or slave
COM1 (
Relay output OUT2
(changeover contact)
Digital/analog outputs
OUT4
OUT3
Digital/analog outputs
OUT6
OUT5
Digital/analog outputs
OUT8
OUT7
Digital/analog outputs
OUT10
OUT9
Digital/analog outputs
OUT12
OUT11
Interface COM2 (
Modbus master or slave,
PROFIBUS-DP or PROFINET device
RS422/485)
Ethernet
USB interfaces
- USB device
- USB host
Available ex-works
Option
7 In1 to 7
(potential free contact)
Digital inputs
Analog input (universal) In9
Analog input (universal) In11

13
2 Identifying the device version
2.1 Order details
(1) Basic type
703571 JUMO DICON touch - two-channel process and program controller with RS485 interface
(2) Version
8 Standard with default settings
9 Customer-specific configuration (specifications in plain text)
(3) National language of display texts
01 German
02 English
03 French
(4) Input IN10
00 Not used
10 Analog input (universal)
(5) Input IN11
00 Not used
10 Analog input (universal)
(6) Outputs OUT3/4
00 None
11 1 relay (changeover contact)
12 2 relays (normally open)
13 1 solid state relay 230 V, 1 A
14 1 logic output 0/22 V, max. 30 mA
15 2 logic outputs 0/12 V, 20 mA
16 1 analog output
17 2 PhotoMOS® relays1
20 2 solid state relays 230 V, 1 A for motor actuator drives (double slot: OUT3/4 and OUT7/8)
(7) Outputs OUT5/6
00 None
11 1 relay (changeover contact)
12 2 relays (normally open)
13 1 solid state relay 230 V, 1 A
14 1 logic output 0/22 V, max. 30 mA
15 2 logic outputs 0/12 V, 20 mA
16 1 analog output
17 2 PhotoMOS® relays1
20 2 solid state relays 230 V, 1 A for motor actuator drives (double slot: OUT5/6 and OUT9/10)
(8) Outputs OUT7/8 (not available for assignment with module 20 on OUT3/4)
00 None

2 Identifying the device version
14
11 1 relay (changeover contact)
12 2 relays (normally open)
13 1 solid state relay 230 V, 1 A
14 1 logic output 0/22 V, max. 30 mA
15 2 logic outputs 0/12 V, 20 mA
16 1 analog output
17 2 PhotoMOS® relays1
(9) Outputs OUT9/10 (not available for assignment with module 20 on OUT5/6)
00 None
11 1 relay (changeover contact)
12 2 relays (normally open)
13 1 solid state relay 230 V, 1 A
14 1 logic output 0/22 V, max. 30 mA
15 2 logic outputs 0/12 V, 20 mA
16 1 analog output
17 2 PhotoMOS® relays1
(10) Outputs OUT11/12
00 None
11 1 relay (changeover contact)
12 2 relays (normally open)
13 1 solid state relay 230 V, 1 A
14 1 logic output 0/22 V, max. 30 mA
15 2 logic outputs 0/12 V, 20 mA
16 1 analog output
17 2 PhotoMOS® relays1
(11) Voltage supply
23 AC 110 to 240 V +10/-15 %, 48 to 63 Hz
39 AC/DC 24 V +30/-25 %, 48 to 63 Hz
(12) Interface COM2
00 Not used
08 Ethernet
54 RS422/485 Modbus RTU
63 PROFINET
64 PROFIBUS-DP
(13) DIN-tested
000 Without approval
056 With DIN approval
(14) DNV GL-tested
000 Without approval
062 With DNV GL approval

15
2 Identifying the device version
2.2 Scope of delivery
• 1 controller in the ordered version
• 1 Operating Manual
• 1 panel seal 4 retaining elements for panel installation
2.3 General accessories
(15) Extra codes
000 Without extra code
209 Controller 3 and 4
213 Recording function
214 Math and logic module 1 to 8
215 Math and logic module 9 to 16
223 Program controller
879 AMS2750/CQI-92
1PhotoMOS is a registered trademark of the Panasonic Corporation
2For the calibration certificate, the channels to be checked must be stated along with the thermocouple type and the
required measuring points.
(1) -(2) -(3) -(4) (5) -(6) (7) (8) (9) (10) -(11) -(12) /(13) ,(14) ,(15)
Order code --- - - - / , , ,
...1
Order exam-
ple
703571-X-X-XX-XXXX X-X-X/X,X,X
1List extra codes in sequence and separate using commas.
Article Part no.
PCA3000/PCC JUMO software package 709701/709702 00431884
USB cable A-connector mini B-connector 3 m 00506252

2 Identifying the device version
16
2.4 Accessories
Item Parts no.
Modules for expansion slots:
One analog input (universal) 00581159
One relay output (changeover contact) 00581160
Two relay outputs (N/O contact) 00581162
One logic output DC 0/22 V, max. 30 mA 00581165
Two logic outputs DC 0/12 V max. 20 mA 00581168
One solid state relay AC 230 V, 1 A 00581164
Two solid state relays AC 230 V, 1 A for
motor actuator
00621574
Two PhotoMOS® relays1
DC 45 V, max. 200 mA,
AC 30 V, max. 200 mA
00581171
One analog output (universal) 00581169
Ethernet interface 00581174
Serial interface RS422/RS485 00581172
PROFIBUS-DP interface 00581173
1PhotoMOS is a registered trademark of Panasonic Corporation

17
2 Identifying the device version
2.5 Nameplate
Position
The nameplate is affixed to the housing.
Contents
The nameplates contain important information. This includes:
Device type (Typ)
Compare the specifications on the nameplate with the order.
Identify the supplied device version using the order details (order code).
Part no. (TN)
The part no. uniquely identifies an article in the catalog. It is important for communication be-
tween the customer and the sales department.
Fabrication number (F-Nr:)
Among other things, the fabrication number contains the date of production (year/week).
Example: F-Nr = 0202520101220120001
The characters in question are digits 12, 13, 14, and 15 (from the left).
The device was therefore produced in the 12th week of 2020.
Digit 11 denotes the hardware index.
0202520101220120001 means the expansion stage for 4 controllers.
1234567801013010000 means the expansion stage for 2 controllers.
Description Designation on the nameplate
Device type (A) Typ
Voltage supply, power consumption (B)
Fabrication number (C) F-Nr
Part no. (D) TN

2 Identifying the device version
18
Identifying the optional modules
The device type (Typ) also contains information about optional modules provided per default,
as in the following example of the Ethernet interface (digit 08):
703571/8-01-00-00-00-00-00-00-00-25-08... (see order code)
Further information on identifying optional modules is included in this chapter:
ÖOperating manual Chapter 9.2 "Slots", Page 53

19
3 Mounting
3.1 Mounting site and climatic conditions
The mounting site should be free from vibration, dust and corrosive media. Install controllers
as far away as possible from sources of electromagnetic fields, such as those created by fre-
quency converters or high-voltage ignition transformers. Conditions at the mounting site must
correspond to the following environmental influences:
3.1.1 Electrical data
3.1.2 Environmental influences
3.1.3 Housing
Voltage supply
Connection
Voltage
At the back via screw terminals
AC/DC 24 V +30/-25%, 48 to 63 Hz or AC 110 to 240 V +10/-15 %,
48 to 63 Hz
Power consumption At voltage supply 230 V: max. 15 VA / 7 W
At voltage supply 24 V: max. 12 VA / 9 W
Inputs and outputs
Connection
Conductor cross section
At the back via screw terminals
Max. 2.5 mm 2, wire or strand with end sleeve
Electrical safety According to DIN EN 61010-1
Overvoltage category III, pollution degree 2
Electromagnetic compatibility
Interference emission
Interference immunity
According to DIN EN 61326-1
Class A - For industrial applications only
Industrial requirements
Memory data recorder (1 recording image) Memory cycle Recording interval
When recording:
4 analog signals
3 digital signals
1 s approx. 44 days
5 s approx. 220 days
10 s approx. 441 days
60 s approx. 2646 days (7 years, 91 days)
Note:
In case of recording 2 recording images, the recording intervals are cut in an half
Ambient/storage temperature range -5 to +55 °C/-30 to +70 °C
Resistance to climatic conditions Humidity 3K3 (DIN EN 60721-3-3) with extended temperature
range,
rel. humidity ≤95 % mid-year without condensation
Site altitude Maximum 2000 m above sea level
Case type Plastic front frame with metal case barrel (for indoor use)
Front frame dimensions 96 mm × 96 mm
Panel cut-out 92+0.8 mm × 92+0.8 mm according to DIN IEC 61554

3 Mounting
20
3.2 Dimensions
Close mounting Spacing between the panel cut-outs, min. 35 mm horizon-
tally and min. 80 mm vertically
Panel thickness Max. 5 mm
Mounting depth Max. 130 mm
Fastening 4 mounting elements
Operating position
(including the viewing angle of the TFT color screen)
Any
Horizontal ±65°, vertical +40 to -65°
Protection type Front IP66, rear IP20, according to DIN EN 60529
Weight (fully fitted) Approx. 1000 g
(20) USB host interface (21) USB device interface for setup
(22) Panel cut-out