Bajaj PULSAR NS200 User manual

Table of Contents
Description
1. Technical Specifications 1
2. Identification Data 3
3. Location of Parts 5
4. Steering cum Ignition lock 8
5. Fuel Tank Cap / Fuel Tap 9
6. Speedometer Details 10
7. Speedometer Setting 12
8. Control Switches 14
9. Rear seat / Tool kit 16
10. Front Seat / Battery 17
11. Fitment of Front & Rear Seat 18
12. Removal & Fitment of Side Cover LH & RH 19
13. Daily Safety Checks 20
14. How to ride your Bike 21
15. Safe Riding Tips 25
16. Engine Oil 26
17. Wheels - Tube less Tyre 27
18. Battery 28
19. Engine Cooling System / Coolant 29
20. Periodic Maintenance Information 30
21. Brake Fluid 32
22. Periodic Maintenance & Lubrication Chart 33
23. Non Use Maintenance
Notice:
The description and illustration in this booklet
are not to be taken as binding on the
manufacturers. The essential features of the
type described and illustrated herein remaining
unaltered. Bajaj Auto Limited reserves the
right to carry out at any moment without
being obliged to bring this booklet upto-date
& to do modifications on the vehicle, parts or
accessories as may be convenient and
necessary.
Safety and Warning information :
Caution : This indicates that a potential
hazard which could result in vehicle
damage, if advice provided is not
followed.
Warning : This indicates that a potential
hazard or injury to you or other persons &
to the vehicle can happen, if advice
provided is not followed.

Engine :4 Stroke, Single Cyl.
Bore x Stroke :72.0 mm x 49.0 mm
Engine Displacement :199.5 cc
Compression Ratio :11 : 1
Idling Speed :1350 ~ 1450 RPM
Max. Net Power :23.5 PS at 9500 RPM
Max. Net Torque :18.3 Nm at 8000 RPM
Ignition System :DC
Spark Plug :3 Nos
Spark Plug Gap :0.7 ~ 0.8 mm
Transmission :6 speed constant
mesh
Gear Shifting Pattern :1 Down 5 Up
Engine Lubrication :Pressurized oil supply
Engine Cooling :Liquid cooling
Starting Aid :Electric starter
Front Brake :Hydraulic Disc type
Rear Brake :Hydraulic Disc type
Fuel Tank Capacity
Full :12 liters
Usable Reserve :2.4 liters
Unusable Reserve :0.2 liters
Dimensions : Pulsar NS Pulsar AS
Length :2017 mm 2070 mm
Width : 804 mm 804 mm
Height :1195 mm 1205 mm
Wheel base :1363 mm 1363 mm
Ground clearance : 167 mm 167 mm
Tyre Size
Front :100/80-17,52P tubeless
Rear :130/70-17,61P tubeless
Tyre Pressure
2
Front :1.75 kgf/cm (25 PSI)
2
Rear (Solo) :2.00 kgf/cm (28 PSI)
2
Rear (with pillion) :2.25 kgf/cm (32 PSI)
Technical Specifications
1

Note :
• All dimensions are under UNLADEN condition.
• Above information is subject to change without
any notice.
Electrical System :12 Volts DC
Head Lamp :H4, 55/60W
Position Lamp :3W (2 nos.)
Tail /Stop Lamp :LED type
Side Indicator lamp :10W
Neutral Indicator :Green LED
Hi Beam Indicator :Blue LED
Turn Signal Indicator :Green LED
Side Stand Indicator :LED
Speedometer Lamp :LED
Rear No. Plate Lamp :3W
Horn :12V DC
Battery :12V - 8 Ah VRLA
Vehicle Kerb Weight :145 kg.(For NS 200)
153 Kg.(For AS 200)
Gross Vehicle Weight :275 kg. (For NS 200)
283 kg. (For AS 200)
(Including rider & pillion)
Max. Speed :136 km/hr.
2
Technical Specifications

Identification Data
The Frame and Engine serial numbers are used to register the motorcycle. They are the unique
alpha-numeric codes to identify your particular vehicle from others of the same model and type.
Engine Number Location
On LH Side Crankcase Near Gear
Change Lever (Alpha-Numeric - 11 Digits)
3
Frame Number Location (For NS 200)
On RH Side of Steering Tube
(Alpha-Numeric - 17 Digits)
On LH Side of Steering Tube
(Alpha-Numeric - 17 Digits)
[for applicable countries)

Identification Data
The Frame and Engine serial numbers are used to register the motorcycle. They are the unique
alpha-numeric codes to identify your particular vehicle from others of the same model and type.
Engine Number Location
On LH Side Crankcase Near Gear
Change Lever (Alpha-Numeric - 11 Digits)
4
Frame Number Location ( For AS200)
Below Pillion Seat
(Alpha-Numeric - 17 Digits)

Location of Parts (Pulsar NS 200)
Front Fork
Clutch Lever
Fuel Tank Cap
Manual Choke
Lever
Pillion
Foot
Rest
Side
Stand
Gear Change
Lever
Digital
Speedometer
Disc
Brake
LED
Tail
Lamp
5
OFF ON

Location of Parts ( Pulsar NS 200)
Grab Handle Pillion Seat Rider Seat
Rear Disc Brake Radiator
Coolant
Level
Indicator
Coolant
Tank Cap
Rear Brake
Pedal
Paper oil
Filter
Front Brake Lever
Rear
Number
Plate
6
MAX
MIN
Nitrox Rear
Shock Absorber

MAX.
MIN.
Location of Parts (Pulsar AS 200)
Grab Handle Pillion Seat Rider Seat
Rear Disc Brake Radiator
Coolant
Level
Indicator
Coolant
Tank Cap
Rear Brake
Pedal
Paper oil
Filter
Front Brake Lever
Rear
Number
Plate
7
Nitrox Rear
Shock
Absorber

Steering cum Ignition Lock
To Lock the Steering : To lock the steering,
turn the handle bar to the left side. Push &
release the key. Turn the key to “LOCK”
position and remove the key. Steering lock
can be done on left side only.
To Unlock the Steering : To unlock steering,
insert the key in steering cum ignition lock &
turn it clockwise to “OFF” or “ON” position.
Key : A common key is used for ‘Steering
cum Ignition lock’, ‘Fuel tank cap’ & ‘Rear
Seat’.
Steering cum Ignition Lock :
It has three positions.
LOCK: Steering locked. Ignition OFF.
OFF: Steering unlock. Ignition OFF.
ON: Steering unlock. Ignition ON.
8

Fuel Tank Cap
• To open the fuel tank cap, open the flap.
Insert the key in the lock and turn it
clockwise and lift fuel tank cap.
• ‘Fuel Tank Cap’ gets locked when pushed
back into place.
Fuel Tank Cap / Fuel Tap
Fuel Tank Cap
9
Fuel Tap
Fuel tap has following positions.
Fuel Tap
ON : When fuel level is above
Reserve position.
RES: When fuel level is below
Reserve position.
OFF: When fuel supply is to be cut
off.

2
7
8
10
3
4
6
5
9
1
M
S
Speedometer Details
Speedometer display will work when, only both
Ignition switch & kill switch are in ‘ON’ position.
1. Fuel Level Indicator: It shows fuel level in fuel tank.
2. Tachometer Dial: It shows engine speed in RPM.
3. Turn Signal Indicator (LH & RH): When Turn signal
switch is turned to Left or Right, Turn pilot Indicator -
LH or RH will flash.
4. Neutral Indicator: When the transmission is in
Neutral, Neutral indicator will glow.
5. Hi Beam Indicator: When Headlight is ‘ON’ & Hi
beam is selected with engine running, Hi beam
indicator will glow.
6.
charging.
7. Low Oil Pressure Indicator ( ) : It blinks when
engine oil pressure is low.
8. Coolant Temperature Indicator ( ) : It blinks when
0
engine coolant Temperature is more than 115
centigrade.
9. Bajaj Logo : Bajaj logo flying ‘B’ continuously glows.
10. Mode Button : Mode button used for changing the
mode while selecting & setting Trip1, Trip2, ODO,
Clock & Service reminder.
Low Battery Indicator : It indicates battery needs
10

14. Digital Clock : It indicates time in HR : M (AM/PM)
15. Speedometer: Vehicle speed will be displayed in
digital form in Km / Hr.
16. Odometer : The Odometer shows the total distance
that the vehicle has covered. Odometer can't be
reset to ‘Zero’.
17. Trip Meter : Trip 1 & Trip 2 shows the distance
traveled since it was last reset to zero.
18. Set Button : Set button used for setting Clock &
Service reminder.
19 Reserve Indicator : It blinks continuously when
petrol level in tank reaches reserve level ( 1 bar or
less)
11.
RPM crosses 9500 RPM.
12. Service Reminder ( ): ‘Spanner’ symbol glows
when ODO meter reading reaches set Kms. for
service. This Icon will flash at -
st nd
1 : 450 km 2 : 4950 km,
rd th
3 : 9950 km, 4 : 14950 km
and subsequently at each 5000 kms. Icon will
continue to glow till it is reset. This icon is to be
reset after service is carried out.
13. Side Stand Indicator : When side stand is ‘ON’ .
Side Stand Indicator will light.
Engine Over Rev Indicator : It glows when engine
Speedometer Details
11
S
M
Speedometer Details
12
17
18
13
14
16
15
11
19

2. Service Reminder Reset ( ) :
• ‘Wrench’ symbol glows when ODO meter reading
reached to set Kms.
This icon will glow at-
st nd
1 : 450 Kms 2 : 4450 Kms
rd th
3 : 9450 Kms 4 : 14450Kms
& subsequently at each 5000 Kms.
1. Trip Meter Reset :
• Mode & Set push button is provided for selecting &
resetting ‘ODO/TRIP1/TRIP2’. LHS part of speedo
console.
1. Press 'Mode' button
for less than 2 sec.
Press 'Mode' button
for more than 15 sec.
Mode changes from
‘ODO/TRIP1/TRIP2’
Selected mode
‘TRIP1/TRIP2’ will get reset.
Other TRIP mode will
continue updating.
2.
Note : Engine & motorcycle speed should be zero.
Speedometer Setting
12
Mode
Service Reminder
TRIP1/2
Set

3. Clock Reset :
• Digital clock indicates time in HR & MM separated
by colon ‘:’
• It is a 12 hour clock.
• Initially ‘:’ will be blinking
• Clock setting is possible in TRIP 1 mode only.
1. Press 'Mode' push button
for less than 2 sec.
TRIP1 Mode selected
2. Press 'Mode' & 'Set'
push button together
for more than 2 sec.
Press 'Mode' button for
less than 1 sec.
Press 'Set' button for
less than 1 sec.
Press 'Mode' & 'Set'
button together for
more than 2 sec.
Clock set 'Mode' is
selected & no editing
is carried out for
more than 5 sec.
or
Vehicle is started.
‘:’ stops blinking
Digits start blinking
Hour digits will
increase by one.
Minute digits will
increase. If Mode/Set
button is pressed
continuously then digits
will stop blinking.
Set value will be saved
Exit clock setting mode
Digits stop blinking
‘:’ start blinking
Auto exit without saving
set value.
3.
4.
5.
6.
Speedometer Setting
13

Control Switches
A
B
C
D
C. Horn Button : ( ) Press button for
sounding horn.
D. Pass Switch : Press the switch to flash
the head light. It is used to give signal to
vehicles coming from opposite side while
overtaking.
Left Handle Bar Switches
A. High/Low Switch : When headlight is ON,
High or Low beam can be selected with
this switch. Hi beam indicator light located
on Speedo console will light up when high
beam is selected.
: High Beam : Low beam
B. Turn Signal Switch : When the turn signal
knob is pushed to Left ( ) or Right ( )
respective indicator will start blinking, to
exit push the knob in & release.
14

E
G
F
Control Switches
Right Handle Bar Switches
E. Head Light Switch : It has 3 positions.
: All lamps 'OFF'.
: With engine running, Tail lamp,
Meter lamp and Pilot lamp/s ‘ON’.
: With engine running, Head lamp,
Pilot lamp/s, Tail lamp and Meter
lamps ‘ON’.
F. Starter Button :
Starter button operates the electric starter
when clutch lever is depressed with
transmission in any gear.
It is recommended to start the engine
with the transmission in neutral.
G. Engine Kill Switch :
The engine kill switch is for emergency
use. During emergency move the engine
kill switch to the ‘OFF’ ( ) position.
Speedometer display will work when both Ignition
switch & kill switch are in ‘ON’ position.
CAUTION : While starting ensure that
engine kill switch is in ON ( ) position.
Engine will not start if the kill switch
is in OFF position
15

Rear Seat / Tool Kit
Tool Kit
A
Tool Kit Location
•It is located below the ‘Rear seat’.
•2 rubber straps are provided to hold the
tool kit.
Removal of Rear Seat
• Insert Key into lock (A)
• Turn the key clock wise.
• Pull front end of ‘Rear seat’
• Take out ‘Rear seat’
CAUTION : Always ensure rubber strap
is fitted for securing tool kit.
16

Front Seat / Battery
Battery
•It is located below ‘Front seat’.
Battery details are given in ‘Battery
Maintenance’ page no. 28.
Removal of Front Seat
• First remove ‘Rear seat’.
• Remove ‘Front seat’ mounting bolts (B).
• Pull back rear end of ‘Front seat’.
• Take out ‘Front seat’.
B
17

Fitment of Front & Rear Seat
Fitment of ‘Front Seat’
• Match the lugs of ‘Front seat’ (A) with
chassis bracket (B).
• Push ‘Front seat’ toward petrol tank.
• Match ‘Front seat’ rear brackets (C) with
the holes provided on chassis.
• Tighten the bolts (D).
Fitment of ‘Rear Seat’
• First make sure ‘Front seat’ is fitted
properly.
• Place ‘Rear seat’ in fitment location.
• Insert bracket (E) of seat into hook (F).
• Match the rod of ‘Front seat’ (G) with seat
lock (H).
• Press front portion of seat.
Front seat lug & bracket
B
A
E
F
G
H
CD
18

Removal of Side Cover LH or RH
•Remove pillion & rider seat.
•Remove screw (A) upper & (B) lower of side
cover mounting.
•Pull front portion of ‘Side Cover’ to release
its lug from hole (C) provided on ‘Fuel Tank’.
•Pull rear portion of ‘Side Cover’ to release
its Lug (E) from hole (F) provided on
‘Chassis’.
CAUTION : Remove cover as described
above, Otherwise the lugs may break.
Fitment of Side Cover LH or RH
•Match Lug (D) provided on front portion of
‘Side Cover’ with hole (C) provided on
‘Chassis’ and press ‘Side Cover’ inside.
•Match Lug (E) provided on rear portion of
‘Side Cover’ with hole (F) provided on
‘Chassis’ and press ‘Side Cover’ inside.
• Tighten the upper (A) & lower (B) screw with
screw driver.
• Fit pillion & rider seat.
CAUTION : Fit cover as described above
to ensure proper fitment.
19
Removal & Fitment of Side Cover LH / RH
C
D
E
F
A
B