Baker Hughes Masoneilan 71000 Series User manual

Masoneilan™
71000 Series
Streamlined Angle Valve
Instruction Manual (Rev.B)
Baker Hughes Data Classication: Public

b | Baker Hughes Copyright 2020 Baker Hughes Company. All rights reserved.
THESE INSTRUCTIONS PROVIDE THE CUSTOMER/OPERATOR WITH IMPORTANT PROJECT-
SPECIFIC REFERENCE INFORMATION IN ADDITION TO THE CUSTOMER/OPERATOR’S
NORMAL OPERATION AND MAINTENANCE PROCEDURES. SINCE OPERATION AND
MAINTENANCE PHILOSOPHIES VARY, BAKER HUGHES COMPANY (AND ITS SUBSIDIARIES
AND AFFILIATES) DOES NOT ATTEMPT TO DICTATE SPECIFIC PROCEDURES, BUT TO
PROVIDE BASIC LIMITATIONS AND REQUIREMENTS CREATED BY THE TYPE OF EQUIPMENT
PROVIDED.
THESE INSTRUCTIONS ASSUME THAT OPERATORS ALREADY HAVE A GENERAL
UNDERSTANDING OF THE REQUIREMENTS FOR SAFE OPERATION OF MECHANICAL AND
ELECTRICAL EQUIPMENT IN POTENTIALLY HAZARDOUS ENVIRONMENTS. THEREFORE,
THESE INSTRUCTIONS SHOULD BE INTERPRETED AND APPLIED IN CONJUNCTION WITH
THE SAFETY RULES AND REGULATIONS APPLICABLE AT THE SITE AND THE PARTICULAR
REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE.
THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN
EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE MET IN
CONNECTION WITH INSTALLATION, OPERATION OR MAINTENANCE. SHOULD FURTHER
INFORMATION BE DESIRED OR SHOULD PARTICULAR PROBLEMS ARISE WHICH ARE NOT
COVERED SUFFICIENTLY FOR THE CUSTOMER/OPERATOR’S PURPOSES THE MATTER
SHOULD BE REFERRED TO BAKER HUGHES.
THE RIGHTS, OBLIGATIONS AND LIABILITIES OF BAKER HUGHES AND THE CUSTOMER/
OPERATOR ARE STRICTLY LIMITED TO THOSE EXPRESSLY PROVIDED IN THE CONTRACT
RELATING TO THE SUPPLY OF THE EQUIPMENT. NO ADDITIONAL REPRESENTATIONS OR
WARRANTIES BY BAKER HUGHES REGARDING THE EQUIPMENT OR ITS USE ARE GIVEN
OR IMPLIED BY THE ISSUE OF THESE INSTRUCTIONS.
THESE INSTRUCTIONS ARE FURNISHED TO THE CUSTOMER/OPERATOR SOLELY TO
ASSIST IN THE INSTALLATION, TESTING, OPERATION, AND/OR MAINTENANCE OF THE
EQUIPMENT DESCRIBED. THIS DOCUMENT SHALL NOT BE REPRODUCED IN WHOLE OR IN
PART WITHOUT THE WRITTEN APPROVAL OF BAKER HUGHES.

Masoneilan 71000 Series Control Valve Instruction Manual | c
Copyright 2020 Baker Hughes Company. All rights reserved.
Table Of Contents
Safety Information.....................................................................................................................1
About this Manual .....................................................................................................................1
1. General ...................................................................................................................................2
1.1 Field of Application...........................................................................................................2
1.2 Serial Plate.......................................................................................................................2
1.3 After Sales Service...........................................................................................................2
1.4 Spare Parts ......................................................................................................................2
1.5 Actuator and Other Accessories.......................................................................................2
2. Installation..............................................................................................................................2
2.1 Cleanliness of Piping........................................................................................................2
2.2 Isolating By-Pass Valve....................................................................................................2
2.3 Heat Insulation .................................................................................................................2
2.4 Hydraulic Test and Cleaning of Lines...............................................................................2
2.5 Flow Direction ..................................................................................................................2
3. Maintenance...........................................................................................................................3
3.1 Disassembly.....................................................................................................................3
3.2 Reassembly .....................................................................................................................3
Tightening Torque .............................................................................................................4
Parts Reference Diagram .................................................................................................5
3.3 Packing Box .....................................................................................................................6
3.4 Plug Stem Pinning............................................................................................................6

1 | Baker Hughes Copyright 2020 Baker Hughes Company. All rights reserved.
Safety Information
Important - Please read before installation
These instructions contain DANGER, WARNING, and CAUTION
labels, where necessary, to alert you to safety related or other
important information. Read the instructions carefully before
installing and maintaining your control valve. DANGER and
WARNING hazards are related to personal injury. CAUTION
hazards involve equipment or property damage. Operation
of damaged equipment can, under certain operational
conditions, result in degraded process system performance
that can lead to injury or death. Total compliance with all
DANGER, WARNING, and CAUTION notices is required for
safe operation.
CAUTION
CAUTION
WARNING
DANGER
This is the safety alert symbol. It alerts you to potential personal
injury hazards. Obey all safety messages that follow this symbol
to avoid possible injury or death.
CAUTION
CAUTION
WARNING
DANGER
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION
CAUTION
WARNING
DANGER
Indicates a potentially hazardous situation which, if not avoided,
could result in serious injury.
CAUTION
CAUTION
WARNING
DANGER
Indicates a potentially hazardous situation which, if not avoided,
could result in minor or moderate injury.
CAUTION
CAUTION
WARNING
DANGER
When used without the safety alert symbol, indicates a potentially
hazardous situation which, if not avoided, could result in property
damage.
Note: Indicates important facts and conditions.
About this Manual
• The information in this manual is subject to change without
prior notice.
• The information contained in this manual, in whole or part,
shall not be transcribed or copied without Baker Hughes’s
written permission.
• Please report any errors or questions about the information
in this manual to your local supplier.
• These instructions are written specifically for the 71000
Series Steamlined Angle Valves, and do not apply for other
valves outside of this product line.
Useful Life Period
The current estimated useful life period for the 71000 Series
Steamlined Angle Valves is 25+ years. To maximize the useful
life of the product, it is essential to conduct annual inspections,
routine maintenance and ensure proper installation to avoid
any unintended stresses on the product. The specific operating
conditions will also impact the useful life of the product. Consult
the factory for guidance on specific applications if required prior
to installation.
Warranty
Items sold by Baker Hughes are warranted to be free from defects
in materials and workmanship for a period of one year from the
date of shipment provided said items are used according to
Baker Hughes recommended usages. Baker Hughes reserves
the right to discontinue manufacture of any product or change
product materials, design or specifications without notice.
Note: Prior to installation
• The valve must be installed, put into service and maintained
by qualified and competent professionals who have
undergone suitable training.
• All surrounding pipe lines must be thoroughly flushed to
ensure all entrained debris has been removed from the
system.
• Under certain operating conditions, the use of damaged
equipment could cause a degradation of the performance
of the system which may lead to personal injury or death.
• Changes to specifications, structure, and components
used may not lead to the revision of this manual unless
such changes affect the function and performance of the
product.

Masoneilan 71000 Series Control Valve Instruction Manual | 2
Copyright 2020 Baker Hughes Company. All rights reserved.
1. General
1.1 Field of Application
The following instructions are designed to guide the user during
the installation and maintenance of 71000 Series Steamlined
Angle Valves.
1.2 Serial Plate
This plate is usually fixed on the side of the actuator yoke. It
indicates the valve type, model number, serial number, pressure
class, pressure shell material, actuator pressure supply, and
other necessary information.
1.3 After Sales Service
Baker Hughes has a highly skilled After Sales Department
available for start-up, maintenance and repair of our equipment.
Contact the nearest Baker Hughes local representative or After
Sales Department.
1.4 Spare Parts
For maintenance always use only original spare parts obtained
through your local Baker Hughes representative or Spare Parts
Department.
When ordering spare parts, the model and serial numbers
indicated on the manufacturer’s serial plate must be provided to
the Baker Hughes representative.
1.5 Actuator and Other Accessories
The valve is normally equipped with an actuator. There is a
particular instruction manual for each actuator, as well as for all
other accessories installed on the valve assembly. Consult this
actuator instruction manual for electrical and air connections.
The references of instructions for standard actuators are the
following: 31188 for the 51/52/53 types, 19530 for the 87/88
types.
Note: This manual describes all standard options of the 71000
Series valves. In order to meet the particular requirements
of your application, Baker Hughes may have developed
a special option covered by an Appendix to the present
manual. If this is the case, the instructions of this Appendix
always prevail over the general manual instructions.
2. Installation
2.1 Cleanliness of Piping
Before installing the valve in the line, clean piping and valve of
all foreign material such as welding debris, scale, oil, grease or
dirt. Gasket surfaces must be thoroughly cleaned to insure leak-
free joints.
2.2 Isolating By-Pass Valve
To allow for in-line inspection, maintenance and removal of the
valve without service interruption, provide a manually operated
stop valve on each side of the control valve and a manually
operated throttling valve in the by-pass line.
2.3 Heat Insulation
In case of heat insulated installation, do not insulate the valve
bonnet and take protection measures related to personal safety.
2.4 Hydraulic Test and Cleaning of
Lines
During this operation, the control valve must not be used as
an isolating valve. This means that the valve must always be
opened before carrying out pressure tests in the process line,
or cleaning of pipes, etc., to avoid any damage to seal rings and
equipment.
2.5 Flow Direction
The valve must be installed so that the controlled substance will
flow through the valve in the direction indicated by the flow arrow
located on the body.

3 | Baker Hughes Copyright 2020 Baker Hughes Company. All rights reserved.
3. Maintenance
If it is necessary to disassemble the valve for cleaning,
maintenance or replacement of a damaged part, proceed as
follows:
3.1 Disassembly
• Depressurize the line and stroke the valve to mid-travel.
• Separate the valve from the line and make sure that the
body is depressurized. Remove the valve from piping.
• Unscrew the packing stud nuts (B028) in order to reduce the
packing adhesion to the plug stem.
• Disconnect the plug stem (B008) from the actuator stem.
• Remove the yoke nut (B013) and separate the actuator with
its yoke from the bonnet (B034).
• Unscrew the bonnet stud nuts (B032) and remove them
together with the bonnet studs (B033), lift up the bonnet
(B034) until it gets free from the end of the plug stem (B008).
• Remove the guide gasket (B010) (size 8’’, 10’’ and 12’’ only)
and remove the plug stem (B008). If this operation becomes
difficult because of residues of solidified hydrocarbons
present on the parts, replace the bonnet supported only with
four bolts with nuts situated one pair opposite the other, then
leaning on a flat bar iron and a cylindrical distance piece set
on the top of the bonnet, turn a nut which has been screwed
previously on the plug stem in order to “unstick” the plug and
the guide (B006), then lift them off slowly either together or
separately.
• Remove the bonnet. Pull out the plug with its stem as well
as the plug guide (B006) and separate them if necessary.
Remove the gasket (B009); pull out the packing (B011).
• Unscrew the seat ring retainer (B001) and remove the
seat ring (B002). Thoroughly clean all of the parts before
reassembling.
3.2 Reassembly
• Replace all parts with significant dimensional defects caused
by the corrosion, erosion or wear. It is also recommended to
replace the gasket (B009), the guide gasket (B010) and the
packing (B011) with new parts after each disassembly.
• Replace the seat ring (B002) in the valve body. Screw and
lock the seat ring retainer (B001) with torque value indicated
in the table below for each valve size.
Note: A sealant compatible with the process should be
applied sparingly on the retainer thread.
• Insert the plug guide (B006) in the valve body following with
the plug (B005) fitted with its stem (B008). Place the gasket
(B009) on the body.
CAUTION
CAUTION
WARNING
DANGER
For bonnet with purge or injection connection: NPT or
ange. Before achieving metal to metal contact with
the body, rotate the bonnet to orient this connection
in front of the existing piping.
Center the guide gasket (B010) on the top of the guide (B006),
and then place the bonnet down over the plug stem until it is
centered on the upper part of the guide.
• Assemble the bonnet with the body by means of bonnet
studs (B033) and bonnet stud nuts (B032). Tighten the nuts
to obtain metal-to-metal contact between the bonnet and
valve body (size 8’’, 10’’ and 12’’ only) and/or tighten them
with torque value indicated in the table below for each valve
size.
• Insert the packing as follows: first, one braided ring, then
the die-formed rings and finally another braided ring. It is
important to tamp down the rings in the packing box one
by one. If packing rings have a radial cut, stagger the cut of
adjacent rings by 180°.
• Slip the packing follower and flange over the plug stem.
Tighten the nuts (B028) manually. Verify if the plug
accomplishes its normal stroke in the valve body. Tighten
the nuts (B028) to another full turn with the wrench.
• Replace the actuator and fasten it by means of the yoke nut
(B013).
• Be sure that the plug sits normally on the seat ring and
connect the actuator to airline or to electrical circuit.
• Connect the actuator stem to the valve stem in accordance
with the appropriate actuator instruction manual.
• Replace the valve on the piping, carry out the connections
and start it up again.

Masoneilan 71000 Series Control Valve Instruction Manual | 4
Copyright 2020 Baker Hughes Company. All rights reserved.
Valve Size
ANSI Class
Max.
Body Studs
Required Torque
Carbon Steel
Body Studs Retainer Seat Ring
mm in. Size Qty Ft. Lbs daN.m Ft. Lbs daN.m
25 1 600 1/2 - 13 UNC 4 52 7 148 20
40 1 1/2 600 3/4 - 10 UNC 4 118 16 148 20
50 2 600 5/8 - 11 UNC 8 96 13 221 30
80 3 600 3/4 - 10 UNC 8 170 23 1475 200
100 4 600 7/8 - 9 UNC 8 295 40 3690 500
150 6 600 1 - 8 UN 12 288 39 4425 600
200 8 600 1 3/8 - 8 UN 12 605 82 4425 600
250 10 600 1 1/4 - 8 UN 16 443 60 1106 5 1500
300 12 600 1 1/4 - 8 UN 16 443 60 11065 1500
Tightening Torque

5 | Baker Hughes Copyright 2020 Baker Hughes Company. All rights reserved.
Parts Reference Diagram
Item Designation Item Designation
B001 Seat ring retainer B011 Packing rings
B002 Seat ring B013 Yoke nut
B004 Valve body B014 Packing ange
B005 Valve plug B028 Packing stud nut
B006 Plug guide B029 Packing stud
B007 Plug stem pin B030 Packing follower
B008 Plug stem B032 Bonnet stud nut
B009 Valve body gasket B033 Bonnet stud
B010 Guide gasket
(8, 10 and 12 sizes only) B034 Bonnet
3.3. Parts List

Masoneilan 71000 Series Control Valve Instruction Manual | 6
Copyright 2020 Baker Hughes Company. All rights reserved.
3. Maintenance (cont.)
3.3 Packing Box
The constant supervision of the packing box is one of the main
routing operations of the maintenance service. In order to
provide a correct functioning of the valve, the packing should
not be tightened over the compression value sufficient to provide
the tightness. The packing box efficiency is obtained by the
compression of the packing, or by combining it with use of the
lubricant. As it wears, gradually re-tighten the packing up to the
limits of the possible compression. In order to add packing, it is
necessary only to remove the packing follower and flange and
introduce one or two split rings.
Note: In case of urgency, the braided packing of suitable
section can be inserted without removal of the worn rings.
Before this operation, the valve must be put out of service. If
the packing is made up of non-split rings, it may be necessary
to disassemble the valve and remove the worn packing. To
repack the stuffing box, see paragraph “Reassembling”.
3.4 Plug Stem Pinning
The valve plug and the plug stem can be supplied as spare parts.
If their installation in the valve does not cause any problem they
are delivered in the assembled condition.
If the assembling of the plug stem on the plug has to be carried
out on site, it is preferable to use a new stem. It is true that the
original pinhole of a stem reused frequently makes it difficult to
obtain the satisfactory results, and can reduce the mechanical
resistance of the stem-and-plug assembly. Use of a new stem
is preferred.
CAUTION
CAUTION
WARNING
DANGER
Do not damage the bearing and guiding surfaces of
the valve plug during the pinning operation.
The worn pin is normally removed by means of pin-punch.
CAUTION
CAUTION
WARNING
DANGER
Do not damage the surfaces of the guides when tight-
ening the valve plug between gripping jaws.
In order to drill the stem for pinning, place the plug in such a
way that its end rests on V-blocks. Before drilling, tightly engage
the stem into the threaded plug hole. It may be easily verified
as follows: you have to first measure the guiding length X in the
plug end, then transfer and mark this length on the stem (see the
figure below).
If the assembly is done correctly, the mark makes flush with the
tip of the plug end. Then the stem can be drilled taking as a guide
the original hole in the plug end. First use a drill of a suitable
diameter, then a reamer to make the hole diameter to the size
required for inserting the pin. Thoroughly flush metal debris, and
remove the sharp edges at the hole input, then lightly grease
this feature before inserting the pin. The hole diameter must be
sufficiently large to manually introduce the pin tip. To correctly
insert the pin, hold the plug in a vise using soft jaws to prevent
surface damage. Verify that the pin is sufficiently driven in, i.e.,
its tip has to be set back about 1.5 mm from the surface of the
guiding end.

7 | Baker Hughes Copyright 2020 Baker Hughes Company. All rights reserved.
Notes

Masoneilan 71000 Series Control Valve Instruction Manual | 8
Copyright 2020 Baker Hughes Company. All rights reserved.
Notes

bakerhughes.com
Copyright 2020 Baker Hughes Company. All rights reserved. Baker Hughes provides this information on an
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accuracy or completeness of the information and makes no warranties of any kind, specic, implied or oral,
to the fullest extent permissible by law, including those of merchantability and tness for a particular purpose
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is asserted in contract, tort, or otherwise. Baker Hughes reserves the right to make changes in specications
and features shown herein, or discontinue the product described at any time without notice or obligation.
Contact your Baker Hughes representative for the most current information. The Baker Hughes logo and
Masoneilan are trademarks of Baker Hughes Company. Other company names and product names used in
this document are the registered trademarks or trademarks of their respective owners.
BHMN-71000-33420B-1220 12/2020
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