
Masoneilan 72000 Series Control Valves Instruction Manual | c
Copyright 2021 Baker Hughes Company. All rights reserved.
Table Of Contents
Safety Information........................................................................................................................................................................................................1
About This Manual..................................................................................................................................................................................................1
Warranty .................................................................................................................................................................................................................1
72000 Series Numbering System................................................................................................................................................................................2
Introduction...................................................................................................................................................................................................................3
Scope .....................................................................................................................................................................................................................3
Serial Plate .............................................................................................................................................................................................................3
After Sales Service.................................................................................................................................................................................................3
Spare Parts ............................................................................................................................................................................................................3
Actuator and Accessories.......................................................................................................................................................................................3
Unpacking .....................................................................................................................................................................................................................3
Installation.....................................................................................................................................................................................................................3
Piping Cleanliness..................................................................................................................................................................................................3
Isolation Bypass Valve............................................................................................................................................................................................3
Heat Insulation .......................................................................................................................................................................................................4
Hydrostatic Testing and Line Cleaning ...................................................................................................................................................................4
Flow Direction.........................................................................................................................................................................................................4
Welded Connections ....................................................................................................................................................................................................4
Pre-Weld Preparation.....................................................................................................................................................................................................4
Welding Process.....................................................................................................................................................................................................4
Post Weld Cleaning and Assembly ........................................................................................................................................................................4
Actuator Assembly..................................................................................................................................................................................................4
Disassembly..................................................................................................................................................................................................................4
Valve Actuation.......................................................................................................................................................................................................4
Disconnect Instrumentation....................................................................................................................................................................................4
Air-to-Retract Actuators ..........................................................................................................................................................................................4
Threaded Connection.............................................................................................................................................................................................4
Split Clamp Connection..........................................................................................................................................................................................4
Air-to-Extend Actuators ..........................................................................................................................................................................................4
Actuator Removal...................................................................................................................................................................................................4
Valve Disassembly .......................................................................................................................................................................................................5
Plug Stem Disassembly .........................................................................................................................................................................................5
Auxiliary Pilot Plug Disassembly ............................................................................................................................................................................6
Maintenance and Repair ..............................................................................................................................................................................................6
Packing Box ...........................................................................................................................................................................................................6
PTFE Packing ........................................................................................................................................................................................................6
Valve with Graphite Packing...................................................................................................................................................................................6
Repair of Parts..............................................................................................................................................................................................................7
Guiding Surfaces....................................................................................................................................................................................................7
Seating Surfaces ....................................................................................................................................................................................................7
Gaskets ..................................................................................................................................................................................................................8
Seal Rings ..............................................................................................................................................................................................................8
Metal Seal ..............................................................................................................................................................................................................8
Valve Plug...............................................................................................................................................................................................................8
Conical Springs ......................................................................................................................................................................................................8
Valve Reassembly ........................................................................................................................................................................................................8
Pinning the Valve Plug ...........................................................................................................................................................................................8
Seal Ring Assembly ...............................................................................................................................................................................................8
Completing Valve Body Assembly..........................................................................................................................................................................9
Valve Plug and Cage Assembly .............................................................................................................................................................................9
Valve Plug and Auxiliary Pilot Plug Assembly ........................................................................................................................................................9
Bonnet Assembly .........................................................................................................................................................................................................9
Tightening Body Nuts ...........................................................................................................................................................................................10
Packing Box Assembly .........................................................................................................................................................................................10
Bolt Torquing Sequence ............................................................................................................................................................................................10
Parts Reference For 72000 Series Control Valve ................................................................................................................................................12
Actuation.....................................................................................................................................................................................................................14
Parts Reference Table 51/52/53 Actuators ...............................................................................................................................................................23