Bakers Pride BCO-E User manual

INSTALLATION AND OPERATING INSTRUCTIONS
Cyclone SERIES
ELECTRIC CONVECTION OVENS
Models: BCO-E and GDCO-E
INTENDED FOR OTHER THAN HOUSEHOLD USE
RETAIN THIS MANUAL FOR FUTURE REFERENCE
OVEN MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES
This equipment has been engineered to provide you with year round dependable service when used
according to the instructions in this manual and standard commercial kitchen practices.
6/03 Form # 8898400 REV A
BAKERS PRIDE OVEN CO., INC.
30 Pine Street
New Rochelle, NY 10801
[phone] Phone [phone] US & Canada
[phone] Fax www.bakerspride.com Web Address
1
! !
WARNING
Improper installation, adjustment, alteration, service or maintenance
can cause property damage, injury or death. Read the Installation,
Operating and Maintenance Instructions thoroughly before installing or
servicing this equipment.
! !
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
! !
WARNING
Initial heating of oven may generate smoke or fumes and must be done in
a well-ventilated area. Overexposure to smoke or fumes may cause
nausea or dizziness.
BAKERS
PRIDE

INDEX
I. INSTALLATION INSTRUCTIONS
SECTION ITEM PAGE
A Receiving 3
B Set-up/Mounting 3
C Installation with Casters 4
D Location & Minimum Clearances 4
E Electrical Connections 4
F Flue Connection Ventilation 5
G System Check - Rotary Controls 5
II. OPERATING INSTRUCTIONS
SECTION ITEM PAGE
A General Instructions 6
B Operation Sequence For Rotary Controls 6
1. Cook Only 6
2. Timed Cooking 6
3. Cook & Hold 7
4. Steam Injection (Optional) 7
5. Oven Cool Down 7
C Cleaning 7
D Servicing 8
E Wiring Diagrams 10
1. Single Phase 208V or 240V Wiring Diagram 10
(Dial Control)
2. Three Phase 208V or 240V Wiring Diagram 10
(Dial Control)
3. Single Phase 208V or 240V Wiring Diagram 11
(CH-100 Control)
4. Three Phase 208V or 240V Wiring Diagram 11
(CH-100 Control)
F International Distribution and Service Centers 12
2

I. INSTALLATION INSTRUCTIONS
A. RECEIVING
Read the notice on the outside carton regarding damage in transit. Damage discovered after opening
the carton is “CONCEALED DAMAGE.” Carrier must be notified immediately to send an inspector and
to furnish forms for claims against the carrier.
When the oven arrives, it should consist of:
A crate or carton containing your new oven (two for a stacked unit).
A carton containing four 31” legs with mounting hardware (set of four 6” legs is supplied for stacked
installations).
A carton containing a FlueAdapter and a Draft Hood. Optional: for Direct Venting (Not available for
European Community Countries).
B. SET UP / MOUNTING:
NOTE:
This appliance must be installed by competent personnel in accordance with the rules in force.
Your oven will be packed sitting on its bottom. The skid may be left under the oven for convenience in
further handling. Unpack carefully, avoiding damage to the Stainless Steel front and/or trim. If
concealed damage is found, follow the instructions detailed in Section A (Receiving). Keep the area
around the ovens free and clear of combustible materials. Do not store any materials on top of or under
any oven. The provision of adequate air supply to your oven for ventilation is essential. As a minimum,
observe the clearances detailed in Section D (Location). Provide adequate ventilation and make up air
in accordance with local codes. Servicing your oven is done through the front control panel and right
side access cover. Ensure that these areas are kept unobstructed for easy access.
For a single unit:
(1) Tilt Oven over to left-hand side and attach two 31” legs on the right-hand side with four 3/8-16”
bolts and washers. Tighten firmly.
(2) Using proper lifting equipment, lift up the left-hand side and attach two 31” legs on the left-hand
side the same way.
For a stack of two ovens: Refer to Figure 3
(1) Remove flue from top oven and replace with flue-adaptor supplied in the stacking kit.
(2) Tilt lower unit over to the left side and position two 6" legs on the right side (one for front and one
for back), secure in place by using 4 bolts (3/8-16) per leg. Tighten firmly.
(3) Using proper lifting equipment, lift up the left side of the unit and attach the other two legs in the
same way.
(4) Using the lifting equipment, raise the top oven to proper height and slide onto top of the bottom
oven. Line up sides and front and fasten to each other at the rear of the units by using a
mounting bracket supplied in the stacking kit.
To assemble an open rack stand: Refer to Figure 2
(1) Loosen 12 bolts (attaching 31” legs) slightly.
(2) Remove 4 inner bolts, 1 from each of the 4 legs, place top right angle and top left angle
underneath and tighten these 4 bolts.
(3) Insert “Open Rack Shelf” and tighten into place with eight 3/8-16 screws, washers and nuts.
(4) Position “Rack Supports” and tighten in place using 4 each of flat washers and 5/16-18 Hex
Nuts.
3

4
E. ELECTRICAL CONNECTION:
Install according to the spacing requirements listed in the installation section of this manual. We strongly
recommend having a competent professional install this equipment. Alicensed electrician should make
the electrical connections and connect power to the unit. Local codes should always be used when
connecting these units to electrical power. In the absence of local codes, use the latest version of the
National Electrical Code.
Note: For supply connections use No. 6 AWG wires suitable for at least 90°C.
SUITABLE FOR INSTALLATION ON COMBUSTIBLE FLOOR WHEN
INSTALLED WITH LEGS OR CASTERS PROVIDED.
!!
CAUTION: DO NOT SET THE OVEN WITH ITS BACK FLAT AGAINST THE
WALL. IT WILL NOT OPERATE PROPERLY UNLESS THERE IS AT LEAST
THREE INCHES BREATHING SPACE BEHIND THE OVEN
!!
NOTICE: LOCAL CODES REGARDING INSTALLATION VARY GREATLY
FROM ONE AREA TO ANOTHER. THE NATIONAL FIRE PROTECTION
ASSOCIATION, INC., STATES IN IT’S NFPA 96 LATEST EDITION THAT LOCAL
CODES ARE “AUTHORITY HAVING JURISDICTION” WHEN IT COMES TO
REQUIREMENTS FOR INSTALLATION OF EQUIPMENT. THEREFORE,
INSTALLATIONS SHOULD COMPLYWITH ALLLOCAL CODES.
!!
C. INSTALLATION WITH CASTERS (OPTIONAL):
Four casters (two with wheel brakes) and the mounting hardware are packed and included in the
shipment if ordered. Install casters with wheel brakes on the front of the unit. Installation must conform
to UL 197: Electrical Supply Connections For Permanently Connected Appliances.It requires that
permanently connected appliances with casters be provided with a means for securing the appliance to
the building structure to limit the movement of the appliance.
Oven Restraint: When casters are installed on either a single or double unit, a fixed restraint must be
used to limit the movement of the appliance without depending on or transmitting stress to the electrical
conduit. The restraint (a heavy-gauge cable) should be attached to the rear legs of the oven on which
casters are mounted. If disconnection of the restraint is necessary, the restraint must be reconnected
after the oven has been repositioned in its permanent location. The appliance shall be installed using
flexible conduit.
D. LOCATIONAND MINIMUM CLEARANCES:
Move the oven to its final location keeping the minimum clearance from the back of the oven to the wall.
This clearance is necessary for safe operation and to provide proper air flow.
Under Ventilation Hood
RIGHT WALL 1”
LEFT WALL 1”
REAR WALL 3”
MINIMUM CLEARANCES FROM COMBUSTIBLE AND NONCOMBUSTIBLE CONSTRUCTION

The oven, when installed, must be electrically grounded in accordance with local codes and/or the
latest edition of the National Electrical Code ANSI/NFPA No. 70 in the USA (Canadian Electrical Code
CSA Standard C22.1, Part 1 in Canada).
In Europe, the appliance must be connected by an earthen cable to all other units in the complete
installation and, thence, to an independent earth connection in compliance with EN 60335-1 and/or
local codes.
Electrical power is to be supplied to the oven(s) by means of hard wiring, which is to be performed by a
qualified licensed electrician.
Model KW Voltage Phase
Amps Motor-50hz Motor-60hz
Line 1 Line 2 Line 3 N RPM
(Low)
RPM
(High)
RPM
(Low)
RPM
(High)
10.5
10.5
10.5
10.5
208
220-240
220-240
1
3
1
3
Each oven requires separate electrical connectionsl
BCO-E, GDCO-E
BCO-E, GDCO-E
208
48 48
30 30
44 44
26 26
28
-
-
24
-
-
-
-
-
-
-
-
-
-
-
-
850
850
850
850
1725
1725
1725
1725
5
Normal factory connections are made for 208 V.A.C. or 208/240 V.A.C., 60 hz.
This unit is provided with a permanently lubricated electric motor.A wiring diagram may be found on the
back of the service panel on the right-hand side and also in this manual.
F. FLUE CONNECTION VENTILATION:
Installation under ventilation hood (standard):
Local inspectors and ventilation specialists should be consulted so that the design and the installation of
the hood conform to local/municipal codes. In the U.K., follow ventilation requirements as detailed in
B.S. 5440.
NOTE: DO NOT PUT A DAMPER IN THE FLUE AND DO NOT CONNECT A BLOWER DIRECTLY
TO THE FLUE.
If the flue runs directly to the free air outside the building, use a wind deflector or a UL listed vent cap at
the end of the pipe. Termination of the vent must be at least two feet above the highest part of the roof
within ten feet. REF: AGACATALOG NO. XH0474.
G. SYSTEM CHECK- ROTARY CONTROL (standard):
(1) Open the oven door.
(2) Turn Selector Switch to “HI.” The green indicator light near Selector Switch and oven light will
illuminate.
(3) Close the door. Oven lights will go off and fan will run. Make sure fan is rotating clockwise
looking from front.
(4) Press Oven Light switch. Oven light will go on and will go off as switch is released.
(5) Turn the thermostat knob. The amber indicator light near the thermostat will illuminate and the
heating elements will come on.

(6) Turn the timer knob past 10 minutes and back to 2 minutes.At the end of 2 minutes the buzzer
will sound. Reset by turning to “0.” All settings below 10 minutes require turning past 10
minutes and then back to the time required.
(7) Open the oven doors. Oven lights will go on and elements and fan will go off.
(8) Turn Selector Switch to “Cool Down” position. The fan will run to cool down the oven.
(9) Turn Selector Switch to “0” position.
(10) Close the oven doors.
6
NOTE: WITH THE DOORS CLOSED, THE POWER SWITCH “ON” AND THE SELECTOR SWITCH
IS IN ANY POSITION OTHER THAN “0”, THE OVEN WILL START HEATINGAS SOON AS THE SET
TEMPERATURE IS HIGHER THAN THE OVEN TEMPERATURE.
THERMOSTAT INDICATOR LIGHT GOES OUT WHEN OVEN REACHES SET TEMPERATURE
AND COMES ON WHEN OVEN IS HEATING UP.
IN THE EVENT OF POWER FAILURE, THE OVEN WILL NOT OPERATE.
PROGRAMMING MENUS:
See Operating/Programming Instruction Booklet for Programmable
Oven Control with Bakers Pride Software for Cyclone
Series Convection Ovens supplied with this option.
! !
II. OPERATING INSTRUCTIONS
A. GENERAL INSTRUCTIONS:
(1) This equipment has an Electronic Temperature Control.
(2) Due to increased efficiency of this oven, the temperature of standard recipes may be reduced
50°F (30°C).
(3) Always load each shelf evenly. Space pans away from each other and from sides and back of
oven to allow maximum air flow between them.
(4) Large tempered glass windows and interior lights allow a close check on the product making it
unnecessary to frequently open the doors. Products cook faster in a convection oven as
compared to a conventional oven. Depending on the product and the type of pans used, time
saving may run from 20 percent to as high as 50 percent.
B. OPERATION SEQUENCE ROTARY CONTROL:
Cook only rotary control:
(1) Close the oven doors.
(2) Turn Selector Switch to “HI” or “LO” position. The indicator light near the Selector Switch will be
illuminated.
(3) Turn the thermostat knob to the desired cooking temperature.
(4) Upon reaching the set temperature, the indicator light near the thermostat will go out.
(5) Load the oven with product to be cooked.
(6) Remove the product from the oven when done.
Timed cooking rotary control:
(1) Close the oven doors.
(2) Turn Selector Switch to “HI” or “LO” position. The indicator light near the Selector Switch will be
illuminated.
(3) Turn the thermostat knob to the desired cooking temperature.
(4) Upon reaching the set temperature, the indicator light near the thermostat will go out.
(5) Load the oven with product to be cooked.
(6) Turn the timer knob to the desired bake time and timer will start counting down.

(7) When timer reaches zero, a buzzer will sound.
(8) Turn the timer knob to “O” position.
(9) Remove the product from the oven.
NOTE: TIMER DOES NOT CONTROL THE OVEN.
Cook and Hold Rotary Control:
(1) Close the oven doors.
(2) Turn Selector Switch to “HI” or “LO” position. The indicator light near the Selector Switch will be
illuminated.
(3) Turn the thermostat knob to the desired cooking temperature.
(4) Upon reaching the set temperature, the indicator light near the thermostat will go out.
(5) Load the oven with product to be cooked.
(6) Turn the timer knob to the desired bake time and timer will start counting down.
(7) When timer reaches zero, a buzzer will sound.
(8) Turn the Timer knob to “O” position.
(9) Turn the thermostat knob to the desired hold temperature.
(10) Remove the product from the oven when done.
Optional steam injection Rotary control:
The solenoid valve for steam injection is mounted behind the service panel on the right-hand side of the
unit. The electronic timer is preset at the factory. A¼” copper tubing is provided on the Solenoid Valve
for water hookup with a compression fitting. After the water hookup is made, make sure that there are no
leaks. For steam injection, press the Steam switch momentarily.
NOTE: DO NOT USE STEAM INJECTION AT TEMPERATURES BELOW 275°F (135°C).
Oven cool down Rotary control:
To cool down the oven to a lower desired temperature, follow the steps detailed below.
(1) Open the oven doors.
(2) Turn Selector Switch to “oven cool down” position. Fan will now operate and cool down the
oven.
(3) When the oven has cooled down to the desired temperature, turn the Selector Switch to “O”
position. Close oven doors.
7
C. CLEANING: CLEAN ONLYWHEN OVEN IS COLD
(1) With porcelain enamel interiors, this oven is designed to be as maintenance free as
possible. However, for best results, the oven should be cleaned regularly. Enameled
interiors can be easily cleaned with oven cleaners. KEEP CLEANING FLUIDS AWAY
FROM ELECTRICAL WIRES, LIGHT SOCKETS, SWITCHES AND CONTROL PANEL.
(2) Baked on splatter, oil, grease or discoloration on the stainless steel front or inside of the oven
may be removed with stainless steel cleaner, or any other similar cleaning agent.
NOTE: ALWAYS RUB THE STAINLESS STEELALONG THE GRAINS.
(3) To clean the blower wheel, remove and immerse in ammoniated water for 20 to 25 minutes.
Then, scrub it off with a small, stiff brush. The same procedure can be followed for wire racks
and rack supports. To remove the blower wheel, loosen the set screws (2) on the hub of the
blower wheel and tighten the 3/8” wheel puller bolt (supplied) in center of hub (See Fig. 1).
(4) To clean wire shelves and rack supports, remove and immerse in ammoniated water for 20 -
25 minutes. Use a small stiff brush to remove any remaining dirt/debris (See Figure 2).
SHOCK HAZARD
De-energize all power to
equipment
before cleaning the
equipment.
!!
WARNING
Never clean any electrical
unit by immersing it in water.
Turn unit off before cleaning
surface.
!
!

8
D. SERVICING:
NOTE: THIS APPLIANCE MUST BE SERVICED BYAN AUTHORIZED SERVICEAGENT.
(1) Power supply to the unit must be disconnected before any service is performed.
(2) Most of the service on the unit can be performed from the front and/or control panel side.
(3) For proper servicing, access to the control panel side of the unit will be required.
(4) It will be necessary to have access to the back of the oven for service needs related to the
electric power supply.
(5) Asystem wiring diagram is provided in this manual and on the back of the service panel on the
right side of the oven.
(6) All servicing should be performed by a factory-authorized technician only.
(7) For proper maintenance and repairs, call the factory toll free (800-431-2745) for an authorized
service agency in your area.
31” Legs Top Left Angle
Top Right Angle
1/2” Flat Washer
(4 corners only)
1/2”-13 x 1” Large
Hex Head Bolt (12)
5/16” Flat Washer (4)
5/16”-18 Hex Nut (4)
Open Rack Shelf
Rack Support
3/8”-16 x 3/4” large
Truss Head Screw
w/Nut & Washer (8)
Open Rack Stand
Figure 2
CAUTION
This product, when stacked, has
more than one power-supply
connection point. Disconnect all
power supplies before servicing.
!!
WARNING-RISK OF FIRE
When stacked two high
maximum, use stacking kit
part # E3771A only.
!
!
Blower Wheel
Set Screws (2)
Wheel Puller Bolt 3/8”-Hex
Cleaning The Blower Wheel
Figure 1
Motor

9
Stacking Two Ovens
Figure 3
Item 1 Item 2 Item 3
REMOVE FLUE FROM TOP OVEN
AND REPLACE WITH ITEM 1
2
1
3
E3770A E3771A 3/8”-16 Bolt

10
E. Wiring Diagrams:
Light Push
Button Switch
Power
L2
L
1
Timer
Buzzer
C
NO
NC
T6T8
L1 L3L2
L
1L
2
L
3
L
4
T3 TO T2
T1 TO T4
T1 TO T2
A1
A2
15 14
17
16
13 12
11
5
3
2
1
4
9
10
4
1
2
18
96
7
8
38
39 41
42
32
35
33
34
36
37
T9T
1
0T
1
1
T7
T4 T3
T5 T2T1
43 44
22
21
25 26
24
23
27
30
28
29
29
23
6
3
44
45
46
47
48
4
1
49
Green Power Light
Amber Pilot Light
RTD Probe
Probe
Thermostat
T’stat Relay
Doors Close To
Activate Switch
Cooling Fan
Fuse Box
Centrifugal Switch
Centrifugal Switch
High
Low
2 Speed
1725/850
Com
Lights Front
Element
4 Pole, 40 Amp
Contactor
Ground Stud
Single Phase
208/240V
MOTOR
Single Phase 208V or 240V Wiring Diagram (Dial Control)
Three Phase 208V or 240V Wiring Diagram (Dial Control)
C
OM
L2
L1
C
NO
NC
T6T8
L1 L3 L2
L
1L
2
L
3
L
4
T3 TO T2
T1 TO T4
T1 TO T2
A1
A2
15
14
17
16
13 12
11
5
3
2
1
4
9
10
4
1
2
18
96
7
8
38
39 41
42
32
35
33
34
36
37
T9T10T11T7
T 4T
3
T5T2 T1
43 44
22
21
25 26
24
23
27
30
28
29
29
23
6
3
44
45
46
47
48
4
1
49
Light Push
Button Switch
Power
Timer
Buzzer
Amber Pilot Light
RTD Probe
Probe
Thermostat
T’stat Relay
Doors Close To
Activate Switch Cooling Fan
Fuse Box
Centrifugal Switch
Centrifugal Switch
High
Low
2 Speed
1725/850
Lights Front
Element
4 Pole, 40 Amp
Contactor
Ground Stud
Three Phase
208/240V
Green Power Light
MOTOR

11
PROBE
DOOR
HEAT
FAN
LIGHTS
POWER
COM
RELAY
L1 L3 L2
SINGLE PHASE
208/ 240 V
DOORS ACTIVATE
SWITCH WHEN
CLOSED
GND
FRONT
ELEMENT
28
29 10
9
16
17
14
15
27
4
21
20
26
25
23
22
18
2
1
27
24
19
8
6
9
12
13
FUSE BOX
C
NO
NC
MOTOR
T3TOT2
T1TOT4
T1TOT2
A1
A2
32
35
33
34
36
37
4 POLES, 40 AMPS
CONTACTOR
48
38
39 41 42
11
5
41
2
3
44 47
31
30
10
6
7
18
46
45
Single Phase 208V or 240V Wiring Diagram (CH-100 Control)
CENTRIFUGAL SWITCH
CENTRIFUGAL SWITCH
FAN
MOTOR
HIGH
LOW
Ground
Stud
Three Phase 208V or 240V Wiring Diagram (CH-100 Control)
PROBE
DOOR
HEAT
FAN
LIGHTS
POWER
LOW
COM
RELAY
L1 L3 L 2
THREE PHASE
208/240V
DOORS ACTIVATE
SWITCH WHEN
CLOSED
GND
FRONT
ELEMENT
28
29 10
9
16
17
14
15
27
4
21
20
26
25
23
22
18
2
1
27
24
19
8
6
9
12
13
FUSE BOX
C
NO
NC
COOLING
FA N
T3TOT2
T1TOT4
T1TOT2
A1
A2
32
35
33
34
36
37
4 POLES, 40 AMPS
CONTACTOR
48
38
39 41 42
11
5
41
2
3
44 47
31
30
10
6
7
18
46
45
MOTOR
CENTRIFUGAL SWITCH
CENTRIFUGAL SWITCH
FAN
MOTOR
HIGH
Ground
Stud

BAKERS PRIDE Europe — Tim White
Wealden Est Farningham Rd
Crowborough, E. Sussex, TN6 2JR
United Kingdom
[phone]
[phone] fax
CANADA
BAKERS PRIDE
INTERNATIONAL
UNITED KINGDOM / IRELAND
ASIA / AFRICA/ ME / C ARIBBEAN
/ MEXICO / LATIN AMERICA
FRANCE
30 Pine Street
New Rochelle, NY 10801 USA
[phone]
[phone] fax
[phone]
[phone] fax
[email protected]
729 Third Avenue
Dallas, TX 75226 USA
Rabco — Steve Vella
4500 Sheppard Avenue E.
Unit 9-11 Scarborough
Ontario Canada MIS 3R6
[phone]
[phone] fax
[email protected]
[email protected]
[email protected]
www.bakerspride.com
Niwa Shoji Kaisha - Proserv — Akio Matsunaga
3-4-26, Tsukamoto
Yodogawa-ku, Osaka, 532-0026
Japan
[phone]
[phone] fax
JAPAN
[email protected]
[email protected]
www.doriandrake.com
Dorian Drake International
2 Gannett Drive
White Plains, NY 10604 USA
[phone]
[phone] fax
SCAL — Jacques Merran
20 Ave de la Baltique
Za Courtaboeuf 1
Courtaboeuf Cedex 91958
France
[phone]
[phone] fax
www.scal.fr
NETHERLANDS
Wisselaar Fast Food & Systeemgastronomie B.V.
—Jankees Rovers
Nijverheidsweg 41
3341 LJ, Hendrik Ido Ambacht
The Netherlands
[phone]
[phone] fax
www.wisselaar.nl
DENMARK
FiBeMa Catering Udstyr Aps.
Kodboderne 18, Kodbyen
1714 Copenhagen, Denmark
[phone]
[phone] fax
[email protected]
www.fibema.dk
RUSSIA
Perfi, Ltd. — Dmitri Slavin
22 Marksistskaya Street
Moscow, Russia 109147
[phone]
[phone] fax
[email protected]
GERMANY
FEM Food Equipment Mktg — Horst Herbert
Fuchshaldeweg 37
D-77654 Offenburg, Germany
[phone]
[phone] fax
[e-mail]
www.femgmbh.com
GREECE
Heinami S. A. — Thanos Georgacopoulos
87 Alimou Avenue
17455 Alimos, Greece
[phone]
[phone] fax
[email protected]
www.heinami.gr
NORWAY
Einar Riise & Son — Svein Riise
Enebakkveien 64C
Oslo 6, Norway
[phone]
[phone] fax
[email protected]
www.riise.no
F. INTERNATIONAL DISTRIBUTION AND SERVICE CENTERS
BAKERS
PRIDE
PRIDE
BAKERS PRIDE OVEN CO., INC.
30 Pine Street
New Rochelle, NY 10801
[phone] Phone [phone] US & Canada
[phone] Fax www.bakerspride.com Web Address
12