Balcrank Roughneck II 4110-022 Instruction Manual

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Thoroughly read and understand this manual before
installing, operating or servicing this equipment.
OPERATION, INSTALLATION,
MAINTENANCE AND REPAIR GUIDE
SERVICE BULLETIN SB4027
Rev. K 08/18
Patent # 5,921,262
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ROUGHNECK II™ Pumpless Drain
Model #4110-022
FOR USED OIL ONLY
(Black)
Model #4110-023
FOR USED ANTIFREEZE ONLY
(Green)
®

2
GENERAL SAFETY REQUIREMENTS
NOTE: THOROUGHLY READ AND
UNDERSTAND THIS MANUAL BEFORE
INSTALLING, OPERATING, OR SERVICING
THIS EQUIPMENT.
Terms:
NOTE: Gives more explanation of a
procedure, or a helpful hint.
CAUTION:Alerts user to avoid or
correct a condition which may or could cause
damage and/or destroy the equipment.
WARNING:Alerts user to avoid or
correct conditions which could cause bodily
injury.
Always - read and follow the uid and solvent
manufacturers’s recommendations regarding
the use of protective eye wear, clothing, gloves
and other personal equipment.
Check equipment regularly and repair or replace
worn and damaged parts.
Never alter or modify any parts of this drain,
doing so may cause damage to drain and/or
personal injury.
Under no circumstances should the outlet
nozzle be aimed at any person at any time.
Personal injury may result.
THIS DRAIN CONTAINS ALUMINUM AND
ZINC-PLATED PARTS. DO NOT use 1-1-1
Trichloroethane, methylene chloride or other
halogenated hydrocarbon solvents or fluids
containing such solvents in this drain. Use of
these solvents/uids may result in a violent
chemical reaction, causing serious bodily injury,
property damage or death.
All uids used in this drain must be chemically
compatible with the materials used to
manufacture the “wetted parts”. Consult your
chemical supplier to ensure compatibility.
Table of Contents
Cover.............................................................1
General Safety Information............................2
Technical Data...............................................2
Product Description .......................................3
Assembly.......................................................3
Dimensional Data ..........................................3
Operation/Evacuation....................................4
Troubleshooting.............................................4
Parts Listing...................................................5
Notes .........................................................6, 7
Warranty ........................................................8
Technical Data
Air Pressure Operating Range........... 5-25 psi
Capacity ............................................... 23 gal.
Telescoping Range..............................0-27 in.
Maximum Pressure ............................... 25 psi
Pressure Relief Valve............................ 30 psi
Air Inlet Size (Quick-connect)....................1/4"
Fluid Outlet Nozzle.............................. 1" O.D.
Fluid Outlet Hose ..................3/4" I.D.x 7' long
Estimated Evacuation Time..............3 - 4 min.
Wetted Parts ............ Zinc Plated Steel, Steel,
.........................................Viton®,HDPE, PVC
Viton is a registered trademark of E.I. Dupont.
WARNING: Do not alter or remove the
dispense nozzle. The hose/nozzle assembly is
designed to provide an open and uninhibited
drain passage from the tank to the tip of the
nozzle. Any alteration which creates a closure
of this passage may result in serious product
malfunction.
!
!
WARNING
This unit is equipped with an air
safety valve. Do not remove/
modify, or tamper with the valve
in any way. Any tampering with the safety valve
could result in overpressurization which could
cause an explosion.
!
WARNING: Fully raise the drain bowl
prior to connecting to compressed air supply.
!
!

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Product Description
The Roughneck II™ pumpless drain is designed
for fast simple disposal of used oil/antifreeze.
The tank holds 23 gallons with the clear hose
doubling as the dispense hose and as a visual
level gauge. The bowl telescopes from 45"
o󰀨 the ground to 72" high, with a quick-action
locking lever to securely hold the bowl at any
height.
The drain is equipped with a factory set inlet air
regulator as well as a preset safety relief valve.
The quick connect air inlet is 1/4", and the unit
comes with a mating air coupler. The drain
only requires 5-25 psi to e󰀩ciently empty its
reservoir.
The evacuation hose is 7' long and made of
polypropylene. It has a 1" O.D. curved nozzle on
the dispense end to mount securely in the used
oil storage container. The estimated time to
evacuate the tank is 3 to 4 minutes depending
on the air pressure.
The drain has large diameter rubber wheels for
ease of maneuvering through any shop. It is
constructed of heavy gage steel.
Assembly
The Roughneck II™ rolling oil drain should be
fully assembled before use.
1. Remove all components from shipping
carton.
2. Attach rear wheels with washers and cotter
pins provided. Insure the washer is on the
side of the wheel with the cotter pin.
Dimensions
19 1/4”
45”
(72” extended)
24”
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Sight Gauge
3. Install front casters by inserting bolts up
through caster and weldment then secure
with nuts provided.
4. Screw bowl onto riser tube.
Bolts
Nuts

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1. Place Roughneck II™drain under vehicle and
drain used oil/antifreeze into bowl (1, 2). When
drain is full (use clear hose on side of drain
as visual level gauge) move unit near waste
oil tank or bulk storage container.
2. Fully raise the drain bowl until it stops.
3. Place nozzle (3) securely in the opening of
the bulk used oil container.
4. Attach air supply to Roughneck II drain with
quick coupler at (17). This will begin the
evacuation process
5. Allow oil to ow into bulk used oil container
until nozzle blows air. Detach air supply.
6. Return drain to service area.
NOTE: It has been shown that some uids can
cause a deterioration of the o-rings in this unit.
All Fluids used in this drain must be chemically
compatible with the “wetted parts”. Consult your
lubricant supplier to ensure compatibility.
Operation/Evacuation
Troubleshooting
Emergency Relief Procedure:
1) Disconnect air supply.
2) Grasp ring on pressure relief valve (14)
and pull, hold out to allow air pressure to
bleed o󰀨.
If unit will not drain:
1) Check air supply.
2) Check outlet port and hose (4) for blockages.
Air will blow out of riser tube if check valve
(22) is blocked/damaged.
Bowl Height Adjustment
To raise the bowl, simply lift up on the bowl or
drain pipe. To lower the bowl, support the bowl
with one hand and with the other hand, lift up
on the spring side of the locking bar on the
quick action lock assembly. As the locking bar
is moved toward a horizontal position, the bowl
and drain pipe become free to move.
When the bowl is at the desired position, release
the locking bar to secure the bowl and drain
pipe in place.

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Parts Listing
ITEM PART DESCRIPTION QTY.
1 & 2 831886 Bowl & Strainer* 1
831424 Conical Spring* (Prior to 8/16)
831705 Strainer* (After 8/18)
3 828002 Nozzle 1
4 831250 Hose Assembly/Sight Gauge 1
5 No longer used
6 831337 Riser Tube 1
7 831341 Ball/HDPE-Hollow 1
8 825221 Wheel 2
9 832446 Caster 2
10 831239 Tank Weldment (Oil) 1
831154 Tank Weldment (Antifreeze) 1
11 832230 Guide Tube Assembly 1
ITEM PART DESCRIPTION QTY.
12 827442* O-Ring ( Guide Tube ID) 1
13 830277* O-Ring (Guide Tube OD) 1
14 828004 Pressure Relief Valve 1
15 806017 Tee 1
16 826381 Regulator 1
17 813462 Air Nipple 1
18 824822 Clevis Pin 1
19 807727 Spring 1
20 831174 Locking Handle 1
21 828474P Latch Bracket 1
22 831338 Valve Body 1
23 808729 Ball, Retainer 1
24 831693 Snap Ring 1
12
3
6
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8
9
10
11 12 13
14
15
16
17
18 19
20
21
4
23
22
24
* Located inside bowl.
21

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NOTES

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Revision Log:
Rev. C - Removed second washer on wheels.
Rev. D - Added Snap Ring (item 24)
Rev. E - Added strainer (item 2)
Rev. F - Created single part # for item 1 & 2
Rev. G - Changed to 832186 nylock nut
Rev. H - Updated Warranty Statement and
changed part number of item 9 (caster)
Rev. I - Removed item 5 from parts list and
updated warranty information
Rev. J - Updated part number for item 21
Rev. K - Udated product pictures & added lter
to parts list on pg. 5

Balcrank®Corporation
Weaverville, NC 28787
800-747-5300
800-763-0840 Fax
www.balcrank.com
SERVICE BULLETIN SB4027
Rev. K 8/18
For Warranty Information Visit:
www.balcrank.com