B&R 500 Series User manual

Power Panel 500 User's Manual V 1.00 1
Power Panel 500
User's Manual
Version: 1.00 (March 2011)
Order nr.: MAPP500-ENG
All information contained in this manual is current as of its creation/publication. We re-
serve the right to change the contents of this manual without warning. The informa-
tion contained herein is believed to be accurate as of the date of publication; howev-
er, Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. makes no warranty, expressed or
implied, with regard to the products or the documentation contained within this book.
Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. shall not be liable in the event of inciden-
tal or consequential damages in connection with or arising from the furnishing, performance
or use of these products. The software names, hardware names, and trademarks used in this
document are registered by the respective companies.

2 Power Panel 500 User's Manual V 1.00

Power Panel 500 User's Manual V 1.00 3
Chapter 1: General information
Chapter 2: Technical data
Chapter 3: Commissioning
Chapter 4: Software
Chapter 5: Accessories
Chapter 6: Maintenance / Servicing

4 Power Panel 500 User's Manual V 1.00

Power Panel 500 User's Manual V 1.00 5
Appendix A

Table of contents
6 Power Panel 500 User's Manual V 1.00
Chapter 1: General information..................................................... 12
1 Manual history..................................................................................................................... 12
2 Safety notices...................................................................................................................... 13
2.1 Intended use.................................................................................................................. 13
2.2 Protection against electrostatic discharge.....................................................................13
2.2.1 Packaging.................................................................................................................13
2.2.2 Guidelines for proper ESD- handling.......................................................................13
2.3 Polocy and procedures..................................................................................................14
2.4 Transport and storage................................................................................................... 14
2.5 Mounting........................................................................................................................ 14
2.6 Operation....................................................................................................................... 15
2.6.1 Protection against touching electrical parts............................................................. 15
2.6.2 Environmental conditions - Dust, humidity, aggressive gases.................................15
2.6.3 Programs, viruses and dangerous programs.......................................................... 15
2.7 Environmentally-friendly disposal.................................................................................. 16
2.7.1 Seperation of materials............................................................................................16
3 Organization of safety notices.............................................................................................17
4 Guidelines............................................................................................................................ 17
5 Overview.............................................................................................................................. 18
Chapter 2: Technical data...............................................................21
1 Introduction.......................................................................................................................... 21
1.1 The right device for any automation task......................................................................21
1.2 Panels with the performance of an industrial PC..........................................................21
1.3 A complete solution with the highest degree of flexibility..............................................21
1.4 Open system platform................................................................................................... 22
1.5 Features......................................................................................................................... 22
1.6 System components / configuration.............................................................................. 23
1.6.1 Configuration - Basic system...................................................................................23
1.6.2 Configuration software, accessories........................................................................ 24
1.7 Differences between Power Panel 500 and Power Panel 300/400............................... 25
1.7.1 General.....................................................................................................................25
1.7.2 Mechanical............................................................................................................... 25
2 Entire device........................................................................................................................26
2.1 Temperature specifications............................................................................................26
2.1.1 Temperature sensor locations................................................................................. 26
2.1.2 Temperature monitoring...........................................................................................27
2.2 Humidity specifications.................................................................................................. 27
2.3 Serial number sticker.....................................................................................................28
2.4 Device interfaces........................................................................................................... 30
2.4.1 Overview - Device interfaces...................................................................................30
2.4.2 Supply voltage +24 VDC......................................................................................... 31
2.4.3 Serial interfaceCOM................................................................................................32

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Power Panel 500 User's Manual V 1.00 7
2.4.4 Ethernet (ETH).........................................................................................................33
2.4.5 USB Ports (USB1, 2, 3)...........................................................................................34
2.4.6 Battery...................................................................................................................... 36
2.4.7 CompactFlash Slot...................................................................................................37
2.4.8 SD Memory Card Slot............................................................................................. 38
2.4.9 Power button............................................................................................................39
2.4.10 Reset button...........................................................................................................39
2.4.11 Mode/Node switches..............................................................................................40
2.4.12 Status LEDs........................................................................................................... 41
2.4.13 Interface board Insert.............................................................................................42
3 Individual components.........................................................................................................43
3.1 System units.................................................................................................................. 43
3.1.1 5.7" system units..................................................................................................... 43
3.1.2 7" system unit.......................................................................................................... 60
3.1.3 10.4" system units................................................................................................... 65
3.1.4 12.1" system unit..................................................................................................... 89
3.1.5 15" system units...................................................................................................... 95
3.2 US15W - CPU boards................................................................................................. 113
3.2.1 General information............................................................................................... 113
3.2.2 Order data..............................................................................................................113
3.2.3 Technical data........................................................................................................114
3.3 Main memory............................................................................................................... 115
3.3.1 General information............................................................................................... 115
3.3.2 Order data..............................................................................................................115
3.3.3 Technical data........................................................................................................115
3.4 Interface boards...........................................................................................................116
3.4.1 5PP5IF.CETH-00................................................................................................... 116
3.4.2 5PP5IF.CHDA-00................................................................................................... 118
3.4.3 5PP5IF.FPLM-00....................................................................................................120
Chapter 3: Commissioning...........................................................123
1 Installation..........................................................................................................................123
1.1 Mounting with retaining clips....................................................................................... 123
1.2 Mounting with terminal blocks..................................................................................... 124
1.3 Important mounting information...................................................................................124
2 Mounting orientation.......................................................................................................... 125
2.1 Mounting orientation 0°................................................................................................125
2.2 Mounting orientation 45°..............................................................................................126
2.3 Mounting orientation 90°..............................................................................................127
3 Touch screen calibration................................................................................................... 128
3.1 Windows XP Professional........................................................................................... 128
3.2 Windows Embedded Standard 2009...........................................................................128
3.3 Windows 7................................................................................................................... 128
3.4 Windows Embedded Standard 7.................................................................................128

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8 Power Panel 500 User's Manual V 1.00
3.5 Automation Runtime / Visual Components..................................................................128
4 User tips for increasing the display lifespan..................................................................... 129
4.1 Backlight.......................................................................................................................129
4.1.1 How can the lifespan of backlights be extended?................................................. 129
4.2 Image sticking..............................................................................................................129
4.2.1 What causes image sticking?................................................................................ 129
4.2.2 How can image sticking be avoided?....................................................................129
5 Pixel error.......................................................................................................................... 130
Chapter 4: Software...................................................................... 131
1 BIOS options..................................................................................................................... 131
1.1 General information..................................................................................................... 131
1.2 BIOS setup and start procedure..................................................................................131
1.2.1 BIOS setup keys....................................................................................................133
1.3 Main............................................................................................................................. 134
1.4 OEM Features............................................................................................................. 135
1.4.1 Baseboard Features.............................................................................................. 136
1.4.2 Display Features.................................................................................................... 141
1.4.3 IO Module Features............................................................................................... 145
1.4.4 IF Module Features................................................................................................147
1.4.5 RAM Features........................................................................................................149
1.5 Advanced..................................................................................................................... 150
1.5.1 RAM configuration................................................................................................. 151
1.5.2 Boot Configuration................................................................................................. 152
1.5.3 Peripheral Configuration........................................................................................ 153
1.5.4 IDE Configuration...................................................................................................154
1.5.5 Video Configuration............................................................................................... 157
1.5.6 USB Configuration................................................................................................. 158
1.5.7 SDIO Configuration................................................................................................159
1.5.8 ACPI Table/Features Control.................................................................................160
1.5.9 PCI Express Root Port 1....................................................................................... 161
1.5.10 PCI Express Root Port 2..................................................................................... 164
1.6 Security........................................................................................................................ 167
1.7 Power........................................................................................................................... 168
1.7.1 Advanced CPU Control..........................................................................................169
1.7.2 Platform Power Management................................................................................ 172
1.8 Boot..............................................................................................................................173
1.8.1 Legacy....................................................................................................................174
1.9 Exit............................................................................................................................... 179
1.10 BIOS default settings.................................................................................................180
1.10.1 Main......................................................................................................................180
1.10.2 OEM Features......................................................................................................180
1.10.3 Advanced............................................................................................................. 182
1.10.4 Power................................................................................................................... 185

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Power Panel 500 User's Manual V 1.00 9
1.10.5 Boot...................................................................................................................... 185
1.11 Distribution of resources............................................................................................186
1.11.1 RAM address assignment....................................................................................186
1.11.2 I/O address assignment.......................................................................................186
1.11.3 Interrupt assignmentone in PIC mode................................................................. 186
1.11.4 Interrupt assignments in APIC mode...................................................................187
2 Windows XP Professional................................................................................................. 189
2.1 Order data....................................................................................................................189
2.2 Overview...................................................................................................................... 189
2.3 Installation.................................................................................................................... 189
2.4 Drivers..........................................................................................................................190
3 Windows 7......................................................................................................................... 191
3.1 General Information..................................................................................................... 191
3.2 Order data....................................................................................................................191
3.3 Overview...................................................................................................................... 191
3.4 Installation.................................................................................................................... 191
3.5 Drivers..........................................................................................................................192
3.6 Special considerations, limitations...............................................................................192
4 Windows Embedded Standard 2009.................................................................................193
4.1 General information..................................................................................................... 193
4.2 Order data....................................................................................................................193
4.3 Overview...................................................................................................................... 193
4.4 Features with WES2009 (Windows Embedded Standard 2009).................................194
4.5 Installation.................................................................................................................... 194
4.6 Drivers..........................................................................................................................194
4.6.1 Touch screen drivers............................................................................................. 195
5 Windows Embedded Standard 7.......................................................................................196
5.1 General Information..................................................................................................... 196
5.2 Order data....................................................................................................................196
5.3 Overview...................................................................................................................... 196
5.4 Features with WES7 (Windows Embedded Standard 7).............................................197
5.5 Installation.................................................................................................................... 197
5.6 Drivers..........................................................................................................................198
5.6.1 Touch screen drivers............................................................................................. 198
6 Automation Runtime.......................................................................................................... 199
6.1 General Information..................................................................................................... 199
6.2 Order data....................................................................................................................199
6.3 Automation Runtime Windows (ARwin).......................................................................200
6.4 Automation Runtime Embedded (ARemb).................................................................. 200
Chapter 5: Accessories.................................................................201
1 Replacement CMOS batteries...........................................................................................201
1.1 0AC201.91 / 4A0006.00-000....................................................................................... 201
1.2 General information..................................................................................................... 201

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10 Power Panel 500 User's Manual V 1.00
1.3 Order data....................................................................................................................201
1.4 Technical data............................................................................................................. 201
2 Supply voltage connectors................................................................................................ 203
2.1 0TB103.9x....................................................................................................................203
2.1.1 General information............................................................................................... 203
2.1.2 Order data..............................................................................................................203
2.1.3 Technical data........................................................................................................203
3 CompactFlash cards..........................................................................................................204
3.1 General information..................................................................................................... 204
3.2 Basics...........................................................................................................................204
3.2.1 Flash technology....................................................................................................204
3.2.2 Wear leveling......................................................................................................... 204
3.2.3 ECC error correction..............................................................................................205
3.2.4 Maximum reliability................................................................................................ 205
3.3 5CFCRD.xxxx-04......................................................................................................... 206
3.3.1 General information............................................................................................... 206
3.3.2 Order data..............................................................................................................206
3.3.3 Technical data........................................................................................................206
3.3.4 Temperature humidity diagram..............................................................................209
3.3.5 Dimensions.............................................................................................................209
3.3.6 Benchmark............................................................................................................. 210
3.4 5CFCRD.xxxx-03......................................................................................................... 211
3.4.1 General information............................................................................................... 211
3.4.2 Order data..............................................................................................................211
3.4.3 Technical data........................................................................................................212
3.4.4 Temperature humidity diagram..............................................................................214
3.4.5 Dimensions.............................................................................................................214
3.5 Known problems / issues.............................................................................................215
4 USB flash drive................................................................................................................. 216
4.1 5MMUSB.2048-01........................................................................................................216
4.1.1 General information............................................................................................... 216
4.1.2 Order data..............................................................................................................216
4.1.3 Technical data........................................................................................................217
4.1.4 Temperature humidity diagram..............................................................................218
5 USB port cap.....................................................................................................................219
5.1 5AC900.1201-00.......................................................................................................... 219
5.1.1 General information............................................................................................... 219
5.1.2 Order data..............................................................................................................219
5.2 5AC900.1201-01.......................................................................................................... 219
5.2.1 General information............................................................................................... 219
5.2.2 Order data..............................................................................................................219
6 Terminal block................................................................................................................... 220
6.1 5AC900.BLOC-00........................................................................................................ 220
6.1.1 General information............................................................................................... 220