B&R Panel PC 800 User manual
1
Panel PC 800
User's Manual
Version: 1.30 (December 2014)
Model no.: MAPPC800-ENG
All information contained in this manual is current as of its creation/publication. B&R reserves the right to change
the contents of this manual without notice. The information contained herein is believed to be accurate as of
the date of publication; however, Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. makes no warranty, ex-
pressed or implied, with regard to the products or documentation contained within this manual. In addition,
Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. shall not be liable for any incidental or consequential damages
in connection with or arising from the furnishing, performance or use of the product(s) in this documentation. Soft-
ware names, hardware names and trademarks are registered by their respective companies.
Table of contents
Table of contents
Panel PC 800 User's Manual V1.30 3
Chapter 1 General information................................................................................. 13
1 Manual history..................................................................................................................................................13
2 Safety guidelines..............................................................................................................................................16
2.1 Intended use...............................................................................................................................................16
2.2 Protection against electrostatic discharge..................................................................................................16
2.2.1 Packaging..............................................................................................................................................16
2.2.2 Guidelines for proper ESD- Proper handling........................................................................................16
2.3 Policies and procedures.............................................................................................................................16
2.4 Transport and storage................................................................................................................................17
2.5 Installation...................................................................................................................................................17
2.6 Operation.................................................................................................................................................... 17
2.6.1 Protection against touching electrical parts.......................................................................................... 17
2.6.2 Environmental conditions - Dust, humidity, aggressive gases............................................................. 17
2.6.3 Viruses and dangerous programs........................................................................................................ 17
2.7 Environmentally friendly disposal............................................................................................................... 18
2.7.1 Separation of materials.........................................................................................................................18
3 Organization of safety notices......................................................................................................................... 19
4 Guidelines.........................................................................................................................................................19
5 Overview...........................................................................................................................................................20
Chapter 2 Technical data.......................................................................................... 24
1 Introduction.......................................................................................................................................................24
1.1 Features......................................................................................................................................................25
1.2 System components / Configuration.......................................................................................................... 26
1.2.1 Configuration - Base system................................................................................................................ 26
1.2.2 Configuration - Optional components................................................................................................... 27
2 Complete system............................................................................................................................................. 28
2.1 Temperature specifications.........................................................................................................................28
2.1.1 Maximum ambient temperature............................................................................................................ 29
2.1.2 Minimum ambient temperatures........................................................................................................... 31
2.1.3 Temperature monitoring........................................................................................................................31
2.1.4 Temperature sensor positions.............................................................................................................. 31
2.2 Humidity specifications............................................................................................................................... 32
2.3 Power management................................................................................................................................... 33
2.3.1 Supply voltage block diagram...............................................................................................................33
2.3.2 Power calculation with 5PC820.1505-00..............................................................................................34
2.3.3 Power calculation with 5PC820.1906-00..............................................................................................35
2.4 Block diagrams........................................................................................................................................... 36
2.4.1 Bus unit 5AC803.BX01-00....................................................................................................................36
2.4.2 Bus unit 5AC803.BX01-01....................................................................................................................37
2.4.3 Bus unit 5AC803.BX02-00....................................................................................................................38
2.4.4 Bus unit 5AC803.BX02-01....................................................................................................................39
2.5 Serial number sticker..................................................................................................................................40
2.6 Device interfaces and slots........................................................................................................................ 41
2.6.1 +24 VDC power supply.........................................................................................................................41
2.6.2 Monitor/Panel interface......................................................................................................................... 42
2.6.3 COM1 serial interface........................................................................................................................... 44
2.6.4 Ethernet 1 interface (ETH1)..................................................................................................................45
2.6.5 ...............................................................................................................................................................45
2.6.6 ...............................................................................................................................................................45
2.6.7 CompactFlash slot 1............................................................................................................................. 47
2.6.8 CompactFlash slot 2............................................................................................................................. 47
2.6.9 MIC, Line IN, Line OUT........................................................................................................................48
2.6.10 Add-on UPS slot................................................................................................................................. 48
2.6.11 Power button....................................................................................................................................... 49
2.6.12 Reset button........................................................................................................................................49
2.6.13 LED status indicators..........................................................................................................................50
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2.6.14 CMOS profile switch........................................................................................................................... 50
2.6.15 Battery................................................................................................................................................. 51
2.6.16 Slide-in compact slot...........................................................................................................................52
2.6.17 PCIec slot (Card slot)......................................................................................................................... 52
3 Individual components..................................................................................................................................... 53
3.1 System units............................................................................................................................................... 53
3.1.1 5PC820.1505-00................................................................................................................................... 53
3.1.2 5PC820.1906-00................................................................................................................................... 59
3.2 CPU boards 945GME.................................................................................................................................65
3.2.1 General information...............................................................................................................................65
3.2.2 Order data.............................................................................................................................................65
3.2.3 5PC800.B945-0x - Technical data........................................................................................................66
3.2.4 5PC800.B945-1x - Technical data........................................................................................................66
3.3 Heat sink.....................................................................................................................................................68
3.3.1 Order data.............................................................................................................................................68
3.3.2 Technical data.......................................................................................................................................68
3.4 Main memory..............................................................................................................................................69
3.4.1 General information...............................................................................................................................69
3.4.2 Order data.............................................................................................................................................69
3.4.3 Technical data.......................................................................................................................................69
3.5 Expansions................................................................................................................................................. 70
3.5.1 General information...............................................................................................................................70
3.5.2 Order data.............................................................................................................................................70
3.5.3 Inserts....................................................................................................................................................70
3.5.4 Technical data.......................................................................................................................................70
3.5.5 5AC803.SX01-00 - Dimensions............................................................................................................ 71
3.5.6 5AC803.SX02-00 - Dimensions............................................................................................................ 72
3.5.7 Slot for bus units...................................................................................................................................72
3.5.8 Slide-in slot 1........................................................................................................................................ 74
3.6 Bus units.....................................................................................................................................................75
3.6.1 General information...............................................................................................................................75
3.6.2 Order data.............................................................................................................................................75
3.6.3 Technical data.......................................................................................................................................75
3.7 Adapters......................................................................................................................................................77
3.7.1 5AC803.BC01-00.................................................................................................................................. 77
3.7.2 5AC803.BC02-00.................................................................................................................................. 77
3.8 PCIec plug-in cards....................................................................................................................................78
3.8.1 General information...............................................................................................................................78
3.8.2 Dimensions............................................................................................................................................78
3.8.3 5ACPCC.ETH0-00.................................................................................................................................79
3.8.4 5ACPCC.MPL0-00................................................................................................................................ 81
3.9 Drives..........................................................................................................................................................85
3.9.1 5AC801.HDDI-00...................................................................................................................................85
3.9.2 5AC801.HDDI-02...................................................................................................................................87
3.9.3 5AC801.HDDI-03...................................................................................................................................89
3.9.4 5AC801.HDDI-04...................................................................................................................................91
3.9.5 5AC801.SSDI-00...................................................................................................................................93
3.9.6 5AC801.SSDI-01...................................................................................................................................97
3.9.7 5AC801.SSDI-02...................................................................................................................................99
3.9.8 5AC801.SSDI-03.................................................................................................................................101
3.9.9 5AC801.SSDI-04.................................................................................................................................104
3.9.10 5AC801.SSDI-05............................................................................................................................... 107
3.9.11 5MMSSD.0060-00............................................................................................................................. 109
3.9.12 5MMSSD.0060-01............................................................................................................................. 111
3.9.13 5MMSSD.0128-01............................................................................................................................. 114
3.9.14 5MMSSD.0180-00............................................................................................................................. 117
3.9.15 5MMSSD.0256-00............................................................................................................................. 119
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3.9.16 5AC801.ADAS-00..............................................................................................................................121
3.9.17 5AC801.HDDS-00............................................................................................................................. 122
3.9.18 5AC801.DVDS-00............................................................................................................................. 124
3.9.19 5AC801.DVRS-00............................................................................................................................. 126
3.9.20 5ACPCI.RAIC-03...............................................................................................................................129
3.9.21 5ACPCI.RAIC-04...............................................................................................................................132
3.9.22 5ACPCI.RAIC-05...............................................................................................................................134
3.9.23 5ACPCI.RAIC-06...............................................................................................................................137
3.9.24 5MMHDD.0250-00.............................................................................................................................140
3.9.25 5MMHDD.0500-00.............................................................................................................................142
3.10 Fan kit.....................................................................................................................................................144
3.10.1 5AC803.FA01-00............................................................................................................................... 144
3.10.2 5AC803.FA02-00............................................................................................................................... 145
3.10.3 5AC803.FA03-00............................................................................................................................... 147
Chapter 3 Installation...............................................................................................149
1 Installation...................................................................................................................................................... 149
1.1 Important installation information............................................................................................................. 149
1.2 Installation with clamping blocks..............................................................................................................149
1.3 Mounting orientation................................................................................................................................. 151
1.3.1 Mounting orientation 0° and +/- 45°................................................................................................... 151
1.3.2 Mounting orientation with 5AC801.DVRS-00......................................................................................152
1.3.3 Mounting orientation with 5AC801.DVDS-00......................................................................................153
1.4 Spacing for air circulation.........................................................................................................................154
2 Cable connections..........................................................................................................................................155
3 Grounding concept.........................................................................................................................................156
4 General instructions for performing temperature testing............................................................................... 157
4.1 Procedure................................................................................................................................................. 157
4.2 Evaluating temperatures in Windows operating systems........................................................................ 157
4.2.1 Evaluating with the B&R Control Center............................................................................................ 157
4.2.2 Evaluating with the BurnInTest tool from Passmark...........................................................................158
4.3 Evaluating temperatures in operating systems other than Windows....................................................... 160
4.4 Evaluating the measurement results........................................................................................................160
5 Connection examples.....................................................................................................................................161
5.1 Selecting display units..............................................................................................................................161
5.2 One Automation Panel 900 system via onboard DVI.............................................................................. 162
5.2.1 Base system requirements................................................................................................................. 162
5.2.2 Link modules.......................................................................................................................................162
5.2.3 Cables................................................................................................................................................. 162
5.2.4 Possible Automation Panel devices, resolutions and segment lengths..............................................163
5.2.5 BIOS settings...................................................................................................................................... 163
5.3 One Automation Panel 900 system via onboard SDL............................................................................. 164
5.3.1 Base system requirements................................................................................................................. 164
5.3.2 Link modules.......................................................................................................................................164
5.3.3 Cables................................................................................................................................................. 164
5.3.4 Settings in BIOS................................................................................................................................. 165
5.4 One Automation Panel 800 system via onboard SDL............................................................................. 166
5.4.1 Base system requirements................................................................................................................. 166
5.4.2 Cables................................................................................................................................................. 166
5.4.3 Settings in BIOS................................................................................................................................. 167
5.5 One AP900 and one AP800 via onboard SDL........................................................................................ 168
5.5.1 Base system requirements................................................................................................................. 168
5.5.2 Link modules.......................................................................................................................................168
5.5.3 Cables................................................................................................................................................. 168
5.5.4 Settings in BIOS................................................................................................................................. 169
5.6 Four Automation Panel 900 systems via onboard SDL...........................................................................170
5.6.1 Base system requirements................................................................................................................. 170
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5.6.2 Link modules.......................................................................................................................................170
5.6.3 Cables................................................................................................................................................. 170
5.6.4 Settings in BIOS................................................................................................................................. 171
6 Touch screen calibration................................................................................................................................ 172
6.1 Windows XP Professional........................................................................................................................ 172
6.2 Windows XP Embedded...........................................................................................................................172
6.3 Windows Embedded Standard 2009........................................................................................................172
6.4 Windows 7 Professional / Ultimate.......................................................................................................... 172
6.5 Windows Embedded Standard 7 Embedded / Premium......................................................................... 172
6.6 Windows CE............................................................................................................................................. 172
6.7 Automation Runtime / Visual Components.............................................................................................. 172
7 Connecting peripheral USB devices..............................................................................................................173
7.1 Locally on the PPC800............................................................................................................................ 173
7.2 Remote connection to Automation Panel 900 via DVI.............................................................................174
7.3 Remote connection to Automation Panel 800 / 900 via SDL.................................................................. 175
8 Configuring a SATA RAID set....................................................................................................................... 176
8.1 Create RAID set....................................................................................................................................... 177
8.2 Create RAID set - Striped........................................................................................................................177
8.3 Create RAID set - Mirrored......................................................................................................................178
8.4 Delete RAID set........................................................................................................................................178
8.5 Rebuild mirrored set.................................................................................................................................179
8.6 Resolve conflicts.......................................................................................................................................179
8.7 Low level format....................................................................................................................................... 180
9 User tips for increasing the Display lifespan................................................................................................. 181
9.1 Backlight................................................................................................................................................... 181
9.1.1 How can the service life of the backlight be extended?.....................................................................181
9.2 Image sticking...........................................................................................................................................181
9.2.1 What causes screen burn-in?.............................................................................................................181
9.2.2 How can screen burn-in be avoided?.................................................................................................181
10 Pixel errors................................................................................................................................................... 181
11 Known problems/issues............................................................................................................................... 182
Chapter 4 Software.................................................................................................. 183
1 BIOS options.................................................................................................................................................. 183
1.1 General information.................................................................................................................................. 183
1.2 BIOS Setup and boot procedure..............................................................................................................183
1.2.1 BIOS Setup keys................................................................................................................................ 185
1.3 Main.......................................................................................................................................................... 186
1.4 Advanced.................................................................................................................................................. 187
1.4.1 ACPI configuration.............................................................................................................................. 188
1.4.2 PCI configuration.................................................................................................................................189
1.4.3 Graphics configuration........................................................................................................................ 194
1.4.4 CPU configuration............................................................................................................................... 196
1.4.5 Chipset configuration.......................................................................................................................... 197
1.4.6 I/O interface configuration...................................................................................................................198
1.4.7 Clock configuration..............................................................................................................................198
1.4.8 IDE configuration.................................................................................................................................199
1.4.9 USB configuration............................................................................................................................... 204
1.4.10 Keyboard/Mouse configuration......................................................................................................... 205
1.4.11 Remote access configuration............................................................................................................206
1.4.12 CPU board monitor........................................................................................................................... 207
1.4.13 Baseboard/Panel features.................................................................................................................208
1.5 Boot...........................................................................................................................................................212
1.6 Security..................................................................................................................................................... 213
1.7 Hard disk security user password............................................................................................................214
1.8 Hard disk security master password........................................................................................................215
1.9 Power........................................................................................................................................................215
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1.10 Exit.......................................................................................................................................................... 217
1.11 BIOS default settings..............................................................................................................................218
1.11.1 Main................................................................................................................................................... 218
1.11.2 Advanced...........................................................................................................................................218
1.11.3 Boot................................................................................................................................................... 222
1.11.4 Security..............................................................................................................................................222
1.11.5 Power.................................................................................................................................................222
1.12 BIOS error signals (beep codes)........................................................................................................... 223
1.13 Allocation of resources........................................................................................................................... 224
1.13.1 RAM address assignment.................................................................................................................224
1.13.2 I/O address assignments.................................................................................................................. 224
1.13.3 Interrupt assignments in PIC mode.................................................................................................. 224
1.13.4 Interrupt assignments in APIC mode................................................................................................225
2 Upgrade information.......................................................................................................................................226
2.1 BIOS upgrade...........................................................................................................................................226
2.1.1 Important information.......................................................................................................................... 226
2.1.2 Procedure with MS-DOS.................................................................................................................... 227
2.2 Firmware upgrade.................................................................................................................................... 229
2.2.1 Procedure............................................................................................................................................229
2.2.2 Possible upgrade problems and software dependencies (for V1.02).................................................230
2.3 Creating an MS-DOS boot diskette in Windows XP................................................................................ 231
2.4 Creating a bootable USB flash drive for B&R upgrade files....................................................................233
2.4.1 Requirements...................................................................................................................................... 233
2.4.2 Procedure............................................................................................................................................233
2.4.3 How to access MS-DOS.....................................................................................................................233
2.5 Creating a bootable CompactFlash card for B&R upgrade files..............................................................234
2.5.1 Requirements...................................................................................................................................... 234
2.5.2 Procedure............................................................................................................................................234
2.5.3 How to access MS-DOS.....................................................................................................................234
3 Microsoft DOS................................................................................................................................................235
3.1 Order data................................................................................................................................................ 235
3.2 Known problems.......................................................................................................................................235
4 Windows XP Professional..............................................................................................................................236
4.1 General information.................................................................................................................................. 236
4.2 Order data................................................................................................................................................ 236
4.3 Overview................................................................................................................................................... 236
4.4 Installation.................................................................................................................................................237
4.4.1 Installation on a PCI SATA RAID controller - 5ACPCI.RAIC-03, 5ACPCI.RAIC-05,
5ACPCI.RAIC-06.......................................................................................................................................... 237
4.5 Drivers.......................................................................................................................................................237
5 Windows 7......................................................................................................................................................238
5.1 General information.................................................................................................................................. 238
5.2 Order data................................................................................................................................................ 238
5.3 Overview................................................................................................................................................... 238
5.4 Installation.................................................................................................................................................239
5.4.1 Installation on a PCI SATA RAID controller - 5ACPCI.RAIC-03, 5ACPCI.RAIC-05,
5ACPCI.RAIC-06.......................................................................................................................................... 240
5.5 Special considerations, limitations........................................................................................................... 240
5.6 Drivers.......................................................................................................................................................240
6 Windows XP Embedded................................................................................................................................ 241
6.1 General information.................................................................................................................................. 241
6.2 Order data................................................................................................................................................ 241
6.3 Overview................................................................................................................................................... 241
6.4 Features with FP2007 (Feature Pack 2007)............................................................................................241
6.5 Installation.................................................................................................................................................242
6.6 Drivers.......................................................................................................................................................242
6.6.1 Touch screen driver............................................................................................................................ 242
7 Windows Embedded Standard 2009............................................................................................................. 243
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7.1 General information.................................................................................................................................. 243
7.2 Order data................................................................................................................................................ 243
7.3 Overview................................................................................................................................................... 243
7.4 Features with WES2009 (Windows Embedded Standard 2009)............................................................. 243
7.5 Installation.................................................................................................................................................244
7.6 Drivers.......................................................................................................................................................244
7.6.1 Touch screen driver............................................................................................................................ 244
8 Windows Embedded Standard 7................................................................................................................... 245
8.1 General information.................................................................................................................................. 245
8.2 Order data................................................................................................................................................ 245
8.3 Overview................................................................................................................................................... 246
8.4 Features with WES7 (Windows Embedded Standard 7)......................................................................... 246
8.5 Installation.................................................................................................................................................246
8.6 Drivers.......................................................................................................................................................247
8.6.1 Touch screen driver............................................................................................................................ 247
9 Windows CE...................................................................................................................................................248
9.1 General information.................................................................................................................................. 248
9.2 Order data................................................................................................................................................ 248
9.3 Overview................................................................................................................................................... 248
9.4 Windows CE 6.0 features........................................................................................................................ 248
9.5 Requirements............................................................................................................................................249
9.6 Installation.................................................................................................................................................249
9.7 B&R Embedded OS Installer................................................................................................................... 249
10 Automation Runtime.....................................................................................................................................250
10.1 General information................................................................................................................................ 250
10.2 Order data.............................................................................................................................................. 250
10.3 Automation Runtime Windows (ARwin)................................................................................................. 250
10.4 Automation Runtime Embedded (ARemb).............................................................................................250
11 B&R Automation Device Interface (ADI) - Control Center...........................................................................251
11.1 Functions.................................................................................................................................................251
11.2 Installation............................................................................................................................................... 252
11.3 SDL Equalizer settings........................................................................................................................... 253
11.4 UPS configuration...................................................................................................................................254
11.4.1 Installing the UPS service for the B&R add-on UPS........................................................................ 254
11.4.2 Displaying UPS default values..........................................................................................................254
11.4.3 Changing UPS battery settings.........................................................................................................255
11.4.4 Updating UPS battery settings..........................................................................................................256
11.4.5 Saving UPS battery settings............................................................................................................. 257
11.4.6 Configuring UPS system settings..................................................................................................... 257
11.4.7 Changing additional UPS settings.................................................................................................... 258
11.4.8 Procedure following power failure.....................................................................................................260
12 B&R Automation Device Interface (ADI) Development Kit.......................................................................... 261
13 B&R Automation Device Interface (ADI) .NET SDK....................................................................................263
14 B&R Key Editor............................................................................................................................................265
Chapter 5 Standards and certifications................................................................. 267
1 Standards and guidelines.............................................................................................................................. 267
1.1 CE mark....................................................................................................................................................267
1.2 EMC directive........................................................................................................................................... 267
1.3 Low voltage directive................................................................................................................................267
2 Certifications...................................................................................................................................................268
2.1 UL certification..........................................................................................................................................268
2.2 GOST-R.................................................................................................................................................... 268
Chapter 6 Accessories............................................................................................ 269
1 Replacement CMOS batteries....................................................................................................................... 269
1.1 0AC201.91 / 4A0006.00-000....................................................................................................................269
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1.1.1 General information.............................................................................................................................269
1.1.2 Order data...........................................................................................................................................269
1.1.3 Technical data.....................................................................................................................................269
2 Power connectors.......................................................................................................................................... 271
2.1 0TB103.9x.................................................................................................................................................271
2.1.1 General information.............................................................................................................................271
2.1.2 Order data...........................................................................................................................................271
2.1.3 Technical data.....................................................................................................................................271
3 DVI/Monitor adapter....................................................................................................................................... 272
3.1 5AC900.1000-00.......................................................................................................................................272
3.2 General information.................................................................................................................................. 272
3.3 Order data................................................................................................................................................ 272
4 USB interface cover.......................................................................................................................................273
4.1 5AC900.1201-00.......................................................................................................................................273
4.1.1 General information.............................................................................................................................273
4.1.2 Order data...........................................................................................................................................273
4.2 5AC900.1201-01.......................................................................................................................................273
4.2.1 General information.............................................................................................................................273
4.2.2 Order data...........................................................................................................................................273
5 Clamping blocks.............................................................................................................................................274
5.1 5AC900.BLOC-00..................................................................................................................................... 274
5.1.1 General information.............................................................................................................................274
5.1.2 Order data...........................................................................................................................................274
6 Uninterruptible power supply......................................................................................................................... 275
6.1 Features....................................................................................................................................................275
6.2 Requirements............................................................................................................................................275
6.3 5AC600.UPSI-00...................................................................................................................................... 276
6.3.1 General information.............................................................................................................................276
6.3.2 Order data...........................................................................................................................................276
6.3.3 Technical data.....................................................................................................................................276
6.3.4 Installation........................................................................................................................................... 276
6.4 5AC600.UPSB-00..................................................................................................................................... 278
6.4.1 General information.............................................................................................................................278
6.4.2 Order data...........................................................................................................................................278
6.4.3 Technical data.....................................................................................................................................278
6.4.4 Service life...........................................................................................................................................279
6.4.5 Deep discharge cycles........................................................................................................................279
6.4.6 Dimensions..........................................................................................................................................280
6.4.7 Drilling template.................................................................................................................................. 280
6.4.8 Installation instructions........................................................................................................................280
6.5 5CAUPS.00xx-00......................................................................................................................................281
6.5.1 General information.............................................................................................................................281
6.5.2 Order data...........................................................................................................................................281
6.5.3 Technical data.....................................................................................................................................281
6.6 5AC600.UPSF-00..................................................................................................................................... 282
6.6.1 General information.............................................................................................................................282
6.6.2 Order data...........................................................................................................................................282
6.7 5AC600.UPSF-01..................................................................................................................................... 282
6.7.1 General information.............................................................................................................................282
6.7.2 Order data...........................................................................................................................................282
7 External UPS..................................................................................................................................................283
7.1 General information.................................................................................................................................. 283
7.2 Order data................................................................................................................................................ 283
8 PCI plug-in cards........................................................................................................................................... 285
8.1 5ACPCI.ETH1-01......................................................................................................................................285
8.1.1 General information.............................................................................................................................285
8.1.2 Order data...........................................................................................................................................285
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8.1.3 Technical data.....................................................................................................................................285
8.1.4 Driver support......................................................................................................................................286
8.1.5 Dimensions..........................................................................................................................................287
8.2 5ACPCI.ETH3-01......................................................................................................................................288
8.2.1 General information.............................................................................................................................288
8.2.2 Order data...........................................................................................................................................288
8.2.3 Technical data.....................................................................................................................................288
8.2.4 Driver support......................................................................................................................................289
8.2.5 Dimensions..........................................................................................................................................290
9 CompactFlash cards...................................................................................................................................... 291
9.1 General information.................................................................................................................................. 291
9.2 General information.................................................................................................................................. 291
9.2.1 Flash technology................................................................................................................................. 291
9.2.2 Wear leveling...................................................................................................................................... 291
9.2.3 ECC error correction...........................................................................................................................291
9.2.4 S.M.A.R.T. support.............................................................................................................................. 291
9.2.5 Maximum reliability..............................................................................................................................292
9.3 5CFCRD.xxxx-06...................................................................................................................................... 293
9.3.1 General information.............................................................................................................................293
9.3.2 Order data...........................................................................................................................................293
9.3.3 Technical data.....................................................................................................................................294
9.3.4 Temperature/Humidity diagram...........................................................................................................297
9.3.5 Dimensions..........................................................................................................................................297
9.3.6 Benchmark.......................................................................................................................................... 298
9.4 5CFCRD.xxxx-04...................................................................................................................................... 299
9.4.1 General information.............................................................................................................................299
9.4.2 Order data...........................................................................................................................................299
9.4.3 Technical data.....................................................................................................................................299
9.4.4 Temperature/Humidity diagram...........................................................................................................301
9.4.5 Dimensions..........................................................................................................................................301
9.4.6 Benchmark.......................................................................................................................................... 302
9.5 5CFCRD.xxxx-03...................................................................................................................................... 303
9.5.1 General information.............................................................................................................................303
9.5.2 Order data...........................................................................................................................................303
9.5.3 Technical data.....................................................................................................................................303
9.5.4 Temperature/Humidity diagram...........................................................................................................305
9.5.5 Dimensions..........................................................................................................................................305
9.6 Known problems/issues............................................................................................................................306
10 USB flash drives.......................................................................................................................................... 307
10.1 5MMUSB.2048-00.................................................................................................................................. 307
10.1.1 General information...........................................................................................................................307
10.1.2 Order data.........................................................................................................................................307
10.1.3 Technical data...................................................................................................................................307
10.1.4 Temperature/Humidity diagram.........................................................................................................308
10.2 5MMUSB.xxxx-01................................................................................................................................... 309
10.2.1 General information...........................................................................................................................309
10.2.2 Order data.........................................................................................................................................309
10.2.3 Technical data...................................................................................................................................309
10.2.4 Temperature/Humidity diagram.........................................................................................................310
11 USB media drive.......................................................................................................................................... 311
11.1 5MD900.USB2-02................................................................................................................................... 311
11.1.1 General information...........................................................................................................................311
11.1.2 Order data......................................................................................................................................... 311
11.1.3 Interfaces........................................................................................................................................... 311
11.1.4 Technical data................................................................................................................................... 311
11.1.5 Dimensions........................................................................................................................................ 313
11.1.6 Dimensions with front cover..............................................................................................................313
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11.1.7 Cutout installation..............................................................................................................................314
11.1.8 Contents of delivery.......................................................................................................................... 314
11.1.9 Installation..........................................................................................................................................314
11.2 5A5003.03...............................................................................................................................................315
11.2.1 General information...........................................................................................................................315
11.2.2 Order data......................................................................................................................................... 315
11.2.3 Technical data................................................................................................................................... 315
11.2.4 Dimensions........................................................................................................................................ 315
11.2.5 Contents of delivery.......................................................................................................................... 315
11.2.6 Installation..........................................................................................................................................316
12 HMI Drivers & Utilities DVD.........................................................................................................................317
12.1 5SWHMI.0000-00................................................................................................................................... 317
12.1.1 General information...........................................................................................................................317
12.1.2 Order data.........................................................................................................................................317
12.1.3 Contents (V2.20)............................................................................................................................... 317
13 Cables.......................................................................................................................................................... 320
13.1 DVI cable................................................................................................................................................ 320
13.1.1 5CADVI.0xxx-00................................................................................................................................ 320
13.2 SDL cable............................................................................................................................................... 323
13.2.1 5CASDL.0xxx-00............................................................................................................................... 323
13.3 SDL cable with 45° male connector.......................................................................................................326
13.3.1 5CASDL.0xxx-01............................................................................................................................... 326
13.4 SDL flex cables...................................................................................................................................... 329
13.4.1 5CASDL.0xxx-03............................................................................................................................... 329
13.5 SDL flex cable with extender................................................................................................................. 332
13.5.1 5CASDL.0xx0-13...............................................................................................................................332
13.6 USB cables.............................................................................................................................................336
13.6.1 5CAUSB.00xx-00.............................................................................................................................. 336
13.7 ................................................................................................................................................................ 336
13.7.1 9A0014.xx........................................................................................................................................ 337
13.8 Internal supply cable.............................................................................................................................. 339
13.8.1 5CAMSC.0001-00............................................................................................................................. 339
Chapter 7 Maintenance and service.......................................................................340
1 Changing the battery..................................................................................................................................... 340
1.1 Evaluating the battery status....................................................................................................................340
1.2 Procedure................................................................................................................................................. 340
2 Cleaning......................................................................................................................................................... 342
3 Replacing a CompactFlash card................................................................................................................... 343
4 Installing and replacing slide-in compact drives............................................................................................344
4.1 Procedure................................................................................................................................................. 344
5 Installing and replacing slide-in drives...........................................................................................................345
5.1 Procedure................................................................................................................................................. 345
6 Installing the slide-in compact adapter.......................................................................................................... 346
6.1 Procedure................................................................................................................................................. 346
7 Installing and replacing fan kits..................................................................................................................... 348
7.1 Procedure................................................................................................................................................. 348
8 Installing the UPS module............................................................................................................................. 350
8.1 Installation guidelines............................................................................................................................... 350
9 Installing the UPS fuse kit on the battery unit...............................................................................................352
9.1 Procedure................................................................................................................................................. 352
10 Installing and replacing bus units................................................................................................................ 354
10.1 Procedure............................................................................................................................................... 354
11 Installing and replacing adapters................................................................................................................. 355
11.1 Procedure for the 5AC803.BC01-00 adapter......................................................................................... 355
11.2 Procedure for the 5AC803.BC02-00 adapter......................................................................................... 356
12 Installing and replacing PCIec plug-in cards............................................................................................... 357
Table of contents
12 Panel PC 800 User's Manual V1.30
12.1 Procedure............................................................................................................................................... 357
13 Installing the side cover...............................................................................................................................358
13.1 PPC800 without expansion.................................................................................................................... 358
13.2 PPC800 with an expansion....................................................................................................................358
14 Replacing a PCI SATA RAID hard disk in a RAID 1 set.............................................................................359
14.1 Procedure............................................................................................................................................... 359
Appendix A .............................................................................................................. 361
1 Maintenance Controller Extended (MTCX)....................................................................................................361
1.1 Temperature monitoring - Fan control..................................................................................................... 361
2 Connecting an external device to the mainboard..........................................................................................363
3 5-wire AMT touch screen...............................................................................................................................364
3.1 Technical data.......................................................................................................................................... 364
3.2 Temperature/Humidity diagram................................................................................................................ 364
3.3 Cleaning....................................................................................................................................................364
4 Panel overlay................................................................................................................................................. 366
5 Viewing angles...............................................................................................................................................367
6 Mounting compatibility....................................................................................................................................368
6.1 Compatibility overview..............................................................................................................................368
6.2 Compatibility details..................................................................................................................................369
6.2.1 Example...............................................................................................................................................369
6.2.2 5.7" devices.........................................................................................................................................369
6.2.3 10.4" devices.......................................................................................................................................371
6.2.4 12.1" devices.......................................................................................................................................372
6.2.5 15" devices..........................................................................................................................................373
6.2.6 17" devices..........................................................................................................................................374
6.2.7 19" devices..........................................................................................................................................374
6.2.8 21.3" devices.......................................................................................................................................375
7 Glossary......................................................................................................................................................... 376
General information • Manual history
Chapter 1
General information
Panel PC 800 User's Manual V1.30 13
Chapter 1 • General information
1 Manual history
Version Date Change
0.10 Preliminary 10-Nov-09 •First version
1.00 10-May-10 •Corrected dimension diagrams for PPC800 system units.
•Updated section "Temperature sensor positions" on page 31.
•Updated section 11 "Known problems/issues" on page 182 with additional information.
•Updated section 2.2 "Firmware upgrade" on page 229.
•Updated section 2.1 "Temperature specifications" on page 28.
•Updated section 2.2 "Humidity specifications" on page 32.
•Updated section 2.3 "Power management" on page 33.
•Updated section 2.4 "Block diagrams" on page 36.
•Updated section 10 "Automation Runtime" on page 250.
•Updated section 2.5 "Serial number sticker" on page 40.
•Updated section 3.10 "Fan kit" on page 144.
•Updated section 1.1 "Temperature monitoring - Fan control" on page 361.
•Updated section 11 "B&R Automation Device Interface (ADI) - Control Center" on page 251.
•Updated section 6 "Touch screen calibration" on page 172.
•Updated section 7 "Connecting peripheral USB devices" on page 173.
•Updated section 1.4 "Spacing for air circulation" on page 154.
•Updated section 1.3 "Mounting orientation" on page 151.
•Updated section 7 "Windows Embedded Standard 2009" on page 243.
•Updated section 5 "Connection examples" on page 161.
•5 "Standards and certifications" on page 267 updated.
•Added 1A4300.LZ1U dongle, see section "B&R Automation Runtime USB dongle".
•Updated technical data for system units 5PC820.1505-00 and 5PC820.1906-00.
•Revised technical data in sections 13.2 "SDL cable" on page 323, 13.3 "SDL cable with 45° male con-
nector" on page 326, 13.4 "SDL flex cables" on page 329 and 13.5 "SDL flex cable with extender"
on page 332.
•Updated warning regarding replacement of batteries in section 1.1 "0AC201.91 / 4A0006.00-000" on page
269 and 1 "Changing the battery" on page 340.
•Updated figures for expansions, options and bus units.
•Updated CPU boards 5PC800.B945-05, 5PC800.B945-10, 5PC800.B945-11, 5PC800.B945-12,
5PC800.B945-13 and 5PC800.B945-14.
•Modified description of +24 VDC supply voltage on page 41. Updated USB interface covers (with
anti-loss strap) 5AC900.1200-01, 5AC900.1200-02 and 5AC900.1200-03 in 6 "Accessories".
•Updated PCI SATA RAID controller 5ACPCI.RAIC-03 and replacement PCI SATA RAID HDD
5ACPCI.RAIC-04.
•Updated section 8 "Configuring a SATA RAID set" on page 176.
1.01 04-Feb-11 •Changed name "AR010" to "ARwin".
•Changed section name "B&R Automation Studio 3.0 USB dongle" to "B&R Automation Runtime USB
dongle".
•Updated model numbers 9A0003.02U, 1A4600.10, 1A4600.10-2, 1A4600.10-3 and 1A4600.10-4.
•Removed model number 1A4300.LZ1U.
•Updated B&R USB flash drive 5MMUSB.2048-01, see USB flash drives.
•"5AC801.HDDI-03" on page 89 updated.
•"5ACPCI.RAIC-05" on page 134 updated.
•"5MMHDD.0250-00" on page 140 updated.
•Revised "Configuration - Optional components" on page 27.
•Added 5AC801.HDDI-03, 5ACPCI.RAIC-05 and 5MMHDD.0250-00 to the figures for ambient tempera-
ture and table "Overview of humidity specifications for individual components" on page 32.
1.02 20-May-11 •Corrected model numbers in "1-slot bus units" on page 75, "2-slot bus units" on page 75 and Figure
31 "Options" on page 88.
•Updated sections "Windows 7" on page 238, "Windows Embedded Standard 7" on page 245, "Win-
dows CE" on page 248, "B&R Automation Device Interface (ADI) .NET SDK" on page 263.
•Updated SRAM information for "5ACPCC.MPL0-00" on page 81.
•Updated BIOS version (1.15 -> 1.17).
•Revised sections "Automation Runtime" on page 250, "B&R Automation Device Interface (ADI) - Control
Center" on page 251, "B&R Automation Device Interface (ADI) Development Kit" on page 261, "B&R
Key Editor" on page 265 and "HMI Drivers & Utilities DVD" on page 317.
•Corrected service life of the battery.
•Corrected chipset information for "CPU boards 945GME" on page 65.
•Revised "Configuration - Optional components" on page 27.
•Updated information about "Pixel errors" on page 181.
Table 1: Manual history
General information • Manual history
14 Panel PC 800 User's Manual V1.30
Version Date Change
1.03 25-Jul-11 •Updated USB5 in heading ("" on page 45).
•Corrected short description of 5AC801.HDDI-02 and 5AC801.HDDI-03 in Table 31 "Slide-in compact slot"
on page 52.
•Updated table entry "Typical charge duration when battery low" in table Table 220 "5AC600.UPSB-00,
5AC600.UPSB-00 - Technical data" on page 278.
•Revised sections "B&R Automation Device Interface (ADI) - Control Center" on page 251, "B&R Au-
tomation Device Interface (ADI) Development Kit" on page 261 and "B&R Automation Device Interface
(ADI) .NET SDK" on page 263.
•Revised section "Windows XP Professional" on page 236.
•Updated "Information:" regarding installation in section "Windows 7" on page 238.
•Corrected information on "Windows XP mode" in section "Features with WES7 (Windows Embedded
Standard 7)" on page 246.
•Revised reference to external UPS 24 VDC in section "Uninterruptible power supply" on page 275.
•Updated sections "Installing the side cover" on page 358, "5CAMSC.0001-00" on page 339 and "Con-
necting an external device to the mainboard" on page 363.
•"Leistungskalkulation PPC800 15"" on page and "Leistungskalkulation PPC800 19"" on page revised.
•Updated section "Replacing a CompactFlash card" on page 343.
1.04 29-Sep-11 •Corrected temperatures during operation without fans for CPU boards 5PC800.B945-10 and
5PC800.B945-11 to 35°C and for CPU boards 5PC800.B945-12 and 5PC800.B945-13 to 45°C, see "Am-
bient temperature for CPU boards 5PC800.B945-1x and 5PC800.B945-05" on page 30.
1.05 21-Oct-11 •Revised section "Card number switch" on page 84 for POWERLINK plug-in card 5ACPCC.MPL0-00.
1.10 24-Apr-12 •Revised section 9 "CompactFlash cards" on page 291.
•Moved section "B&R Automation Device Interface (ADI) Development Kit" to 4 "Software".
•Moved section "Temperature sensor locations" to 2 "Technical data".
•Updated figure indicating how to change the battery (see Figure 192 "Removing the battery" on page
341).
•Updated section "Connection examples" on page 161.
•Updated sections in 7 "Maintenance and service": "Installing the UPS module" on page 350, "Installing
and replacing fan kits" on page 348, "5AC900.BLOC-00" on page 274, "Installing and replacing
adapters" on page 355, "Installing and replacing bus units" on page 354, "Procedure" on page 357,
"Installing and replacing slide-in drives" on page 345, 346, "Procedure" on page 344, "Replacing a
PCI SATA RAID hard disk in a RAID 1 set" on page 359.
•Updated chapter "Standards and certifications" on page 267.
•Updated section "Cleaning" on page 342.
•Updated section 3 "5-wire AMT touch screen" on page 364 in A "Appendix A".
•Added new CompactFlash cards 5CFCRD.xxxx-06 in 6 "Accessories". Discontinued CompactFlash cards
5CFCRD.xxxx-04.
•Updated BIOS version (1.13 -> 1.18).
•Updated information about the Automation Device Interface and B&R Key Editor.
•Revised entire manual according to current formatting standards.
1.11 13-Jul-12 •Updated section "Cable lengths and resolutions for SDL transmission" on page 43.
•"Option" renamed to "Adapter".
1.12 06-Sep-12 •Corrected Table 10 "Power calculation for 19" PPC800" on page 35 (Backlight display 15" changed
to Backlight display 19").
1.15 04-Feb-13 •Updated section "General instructions for performing temperature testing" on page 157.
•Updated Windows 7 Service Pack 1 (see "Windows 7" on page 238).
•Updated Windows Embedded Standard 7 Service Pack 1 (see "Windows Embedded Standard 7" on
page 245).
•Added SSD drives "5AC801.SSDI-01" on page 97 and "5AC801.SSDI-02" on page 99.
•Updated "B&R Automation Device Interface (ADI) - Control Center" on page 251.
•Updated "B&R Automation Device Interface (ADI) Development Kit" on page 261 to version 3.40.
•Updated "B&R Automation Device Interface (ADI) .NET SDK" on page 263 to version 1.80.
•Updated "B&R Key Editor" on page 265 to version 3.30.
•Modified "Configuration - Optional components" on page 27.
•Updated technical data for CPU boards, see "CPU boards 945GME" on page 65.
•CompactFlash card 5CFCRD.032G-06 updated, see "5CFCRD.xxxx-06" on page 293.
•Updated USB media drive, see "5MD900.USB2-02" on page 311.
1.16 13-Mar-13 •Updated the following drives: "5AC801.HDDI-04" on page 91, "5ACPCI.RAIC-06" on page
137"5MMHDD.0500-00" on page 142.
•Revised general information for drives "5ACPCI.RAIC-05" on page 134 and "5MMHDD.0250-00" on
page 140.
•Updated order data for system units "5PC820.1505-00" on page 53 and "5PC820.1906-00" on page
59.
1.17 18-Mar-13 •Revised section "Windows Embedded Standard 7" on page 245.
•Added new CompactFlash cards (8 GB) in 6 "Accessories".
1.18 15-May-13 •Updated add-on fuse kit "5AC600.UPSF-00" on page 282 and replacement fuses "5AC600.UPSF-01"
on page 282 for the UPS battery unit.
•Added drive "5AC801.SSDI-03" on page 101.
•Updated replacement SSDs "5MMSSD.0060-00" on page 109, "5MMSSD.0060-01" on page 111 and
"5MMSSD.0180-00" on page 117.
•Updated technical data for HDD "5AC801.HDDI-04" on page 91.
•Modified the ambient temperature tables in section "Temperature specifications" on page 28
Table 1: Manual history
General information • Manual history
Chapter 1
General information
Panel PC 800 User's Manual V1.30 15
Version Date Change
1.20 20-Aug-13 •Updated B&R USB flash drive 5MMUSB.4096-01, see "USB flash drives" on page 307.
•Updated slide-in compact drive "5AC801.SSDI-04" on page 104.
•Updated replacement SSD "5MMSSD.0128-01" on page 114.
•Updated tightening torque of locating screws in section "Cables" on page 320.
•Updated sections "B&R Automation Device Interface (ADI) Development Kit" on page 261 and "B&R
Automation Device Interface (ADI) .NET SDK" on page 263.
1.25 17-Feb-14 •Revised description "Installing the UPS module" on page 350.
•Updated slide-in compact drive "5AC801.SSDI-05" on page 107.
•Updated replacement SSD "5MMSSD.0256-00" on page 119.
•Updated technical data and temperature / relative humidity diagrams for the "5AC801.SSDI-04" on page
104 and "5MMSSD.0128-01" on page 114 SSDs.
•Added information about the discontinuation of support for the "Windows XP Professional" on page 236
operating system.
•Updated "B&R Automation Device Interface (ADI) - Control Center" on page 251.
•Updated "B&R Automation Device Interface (ADI) Development Kit" on page 261.
•Updated "B&R Automation Device Interface (ADI) .NET SDK" on page 263.
•Updated "B&R Key Editor" on page 265 to version 3.40.
•Updated "Cable lengths" and "Resolutions" sections, see "Cable lengths and resolutions for SDL trans-
mission" on page 43 and "Cable lengths and resolutions for DVI transmission" on page 43.
•Updated GOST-R certification information in the technical data.
•Updated section "GOST-R" on page 268.
•Updated section "Connection examples" on page 161.
•Updated section "Known problems/issues" on page 182.
1.30 2014-12-02 •Corrected the technical data for ambient temperature and humidity for the following drives:
"5AC801.SSDI-03" on page 101, "5AC801.SSDI-04" on page 104, "5AC801.SSDI-05" on page 107,
"5MMSSD.0060-01" on page 111, "5MMSSD.0128-01" on page 114, "5MMSSD.0256-00" on page
119.
•Updated the new revisions of 5CFCRD.xxxx-06 CompactFlash cards, see "5CFCRD.xxxx-06" on page
293.
•Updated technical data for system units "5PC820.1505-00" on page 53 and "5PC820.1906-00" on
page 59.
Table 1: Manual history
General information • Safety guidelines
16 Panel PC 800 User's Manual V1.30
2 Safety guidelines
2.1 Intended use
Programmable logic controllers (PLCs), operating/monitoring devices (industrial PCs, Power Panels, Mobile Pan-
els, etc.) and B&R uninterruptible power supplies have been designed, developed and manufactured for conven-
tional use in industrial environments. They were not designed, developed and manufactured for any use involving
serious risks or hazards that could lead to death, injury, serious physical damage or loss of any kind without the
implementation of exceptionally stringent safety precautions. In particular, such risks and hazards include the use
of these devices to monitor nuclear reactions in nuclear power plants, their use in flight control or flight safety sys-
tems as well as in the control of mass transportation systems, medical life support systems or weapons systems.
2.2 Protection against electrostatic discharge
Electrical components that can be damaged by electrostatic discharge (ESD) must be handled accordingly.
2.2.1 Packaging
•Electrical components with a housing
...Do not require special ESD packaging but must be handled properly (see "Electrical components with
a housing").
•Electrical components without a housing
…Are protected by ESD-suitable packaging.
2.2.2 Guidelines for proper ESD- Proper handling
Electrical components with a housing
•Do not touch the connector contacts on connected cables.
•Do not touch the contact tips on circuit boards.
Electrical components without a housing
The following applies in addition to the points listed under "Electrical components with a housing":
•Any persons handling electrical components or devices with installed electrical components must be
grounded.
•Components may only be touched on their narrow sides or front plate.
•Components should always be stored in a suitable medium (ESD packaging, conductive foam, etc.). Metal-
lic surfaces are not suitable storage surfaces!
•Components should not be subjected to electrostatic discharge (e.g. through the use of charged plastics).
•Ensure a minimum distance of 10 cm from monitors and TV sets.
•Measurement devices and equipment must be grounded.
•Measurement probes on potential-free measurement devices must be discharged on sufficiently grounded
surfaces before taking measurements.
Individual components
•ESD protective measures for individual components are thoroughly integrated at B&R (conductive floors,
footwear, arm bands, etc.).
•These increased ESD protective measures for individual components are not necessary for customers
handling B&R products.
2.3 Policies and procedures
Electronic devices are never completely failsafe. If the programmable control system, operating/monitoring device
or uninterruptible power supply fails, the user is responsible for ensuring that other connected devices, e.g. motors,
are brought to a secure state.
General information • Safety guidelines
Chapter 1
General information
Panel PC 800 User's Manual V1.30 17
When using programmable logic controllers or operating/monitoring devices as control systems together with a soft
PLC (e.g. B&R Automation Runtime or comparable product) or slot PLC (e.g. B&R LS251 or comparable product),
safety precautions relevant to industrial control systems (e.g. the provision of safety devices such as emergency
stop circuits, etc.) must be observed in accordance with applicable national and international regulations. The same
applies for all other devices connected to the system, such as drives.
All tasks such as the installation, commissioning and servicing of devices are only permitted to be carried out by
qualified personnel. Qualified personnel are those familiar with the transport, mounting, installation, commissioning
and operation of devices who also have the appropriate qualifications (e.g. IEC 60364). National accident preven-
tion regulations must be observed.
The safety notices, connection descriptions (type plate and documentation) and limit values listed in the technical
data are to be read carefully before installation and commissioning and must be observed.
2.4 Transport and storage
During transport and storage, devices must be protected against undue stress (mechanical loads, temperature,
humidity, aggressive atmospheres, etc.).
2.5 Installation
•Die Geräte sind nicht gebrauchsfertig und müssen zur Einhaltung der EMV-Grenzwerte entsprechend den
Anforderungen dieser Dokumentation montiert und verdrahtet werden.
•Installation must be performed according to this documentation using suitable equipment and tools.
•Devices are only permitted to be installed by qualified personnel without voltage applied. Before installation,
voltage to the control cabinet must be switched off and prevented from being switched on again.
•General safety guidelines and national accident prevention regulations must be observed.
•Electrical installation must be carried out in accordance with applicable guidelines (e.g. line cross sections,
fuses, protective ground connections).
2.6 Operation
2.6.1 Protection against touching electrical parts
To operate programmable logic controllers, operating/monitoring devices or uninterruptible power supplies, it is
necessary for certain parts to carry dangerous voltage levels over 42 VDC. Touching one of these parts can result
in a life-threatening electric shock. This could lead to death, severe injury or damage to equipment.
Before turning on the programmable logic controller, operating/monitoring devices or the uninterruptible power
supply, the housing must be properly grounded (PE rail). Ground connections must be established even when
testing or operating operating/monitoring devices or the uninterruptible power supply for a short time!
Before turning the device on, all parts that carry voltage must be securely covered. During operation, all covers
must remain closed.
2.6.2 Environmental conditions - Dust, humidity, aggressive gases
The use of operating/monitoring devices (e.g. industrial PCs, Power Panels, Mobile Panels, etc.) and uninterruptible
power supplies in very dusty environments should be avoided. Dust collection on the devices can affect functionality
and may prevent sufficient cooling, especially in systems with active cooling systems (fans).
The presence of aggressive gases can also lead to malfunctions. When combined with high temperature and
humidity, aggressive gases – e.g. with sulfur, nitrogen and chlorine components – can induce chemical reactions
that can damage electronic components very quickly. Signs of the presence of aggressive gases are blackened
copper surfaces and cable ends on existing equipment.
For operation in dusty or humid conditions, correctly installed (e.g. cutout installations) operating/monitoring devices
like the Automation Panel or Power Panel are protected on the front. The back of all devices must be protected
from dust and humidity and cleaned at suitable intervals.
2.6.3 Viruses and dangerous programs
This system is subject to potential risk each time data is exchanged or software is installed from a data medium
(e.g. diskette, CD-ROM, USB flash drive, etc.), a network connection or the Internet. The user is responsible for
assessing these dangers, implementing preventive measures such as virus protection programs, firewalls, etc. and
making sure that software is only obtained from trusted sources.
General information • Safety guidelines
18 Panel PC 800 User's Manual V1.30
2.7 Environmentally friendly disposal
All B&R programmable controllers, operating/monitoring devices and uninterruptible power supplies are designed
to inflict as little harm as possible on the environment.
2.7.1 Separation of materials
It is necessary to separate different materials so the device can undergo an environmentally friendly recycling
process.
Component Disposal
Programmable logic controllers
Operating/monitoring devices
Uninterruptible power supply
Batteries and rechargeable batteries
Cables
Electronics recycling
Cardboard box / paper packaging Paper / cardboard recycling
Plastic packaging Plastic recycling
Table 2: Environmentally friendly separation of materials
Disposal must comply with applicable legal regulations.
General information • Guidelines
Chapter 1
General information
Panel PC 800 User's Manual V1.30 19
3 Organization of safety notices
Safety notices in this manual are organized as follows:
Safety notice Description
Danger! Disregarding these safety guidelines and notices can be life-threatening.
Warning! Disregarding these safety guidelines and notices can result in severe injury or substantial damage to equipment.
Caution! Disregarding these safety guidelines and notices can result in injury or damage to equipment.
Information: This information is important for preventing errors.
Table 3: Description of the safety notices used in this documentation
4 Guidelines
E
European dimension standards apply to all dimension diagrams in this document.
All dimensions are specified in mm.
Range of nominal sizes General tolerance according to
DIN ISO 2768 (medium)
Up to 6 mm ±0.1 mm
For 6 to 30 mm ±0.2 mm
For 30 to 120 mm ±0.3 mm
For 120 to 400 mm ±0.5 mm
For 400 to 1000 mm ±0.8 mm
Table 4: Range of nominal sizes
General information • Overview
20 Panel PC 800 User's Manual V1.30
5 Overview
Product ID Short description on page
24 VDC UPS modules
9A0100.11 UPS 24 VDC, 24 VDC input, 24 VDC output, serial interface 283
Accessories
5AC900.1201-00 USB interface cover M20 IP65 flat 273
5AC900.1201-01 USB interface cover M20 IP65 curved 273
5AC900.BLOC-00 Terminal block with brackets, 10 pcs.; replacement part 274
5ACPCI.ETH1-01 PCI Ethernet card 1x 10/100 285
5ACPCI.ETH3-01 PCI Ethernet card 3x 10/100 288
5CAMSC.0001-00 Internal supply cable 339
Adapter
5AC803.BC01-00 1 compact PCI Express PPC800 adapter 77
5AC803.BC02-00 1 compact slide-in PPC800 adapter 77
Automation Runtime
1A4600.10-2 B&R Automation Runtime ARwin, ARNC0 250
1A4600.10-3 B&R Automation Runtime ARwin+PVIControls incl. license sticker and copy protection 250
1A4600.10-4 B&R Automation Runtime ARwin+ARNC0+PVIControls 250
1A4600.10-5 B&R Automation Runtime ARwin, including license sticker 250
1A4601.06-5 B&R Automation Runtime ARemb, including license sticker 250
9A0003.02U USB port button holder DS9490B 250
Batteries
0AC201.91 Lithium batteries 4 pcs., 3 V / 950 mAh button cell We hereby state that the lithium cells contained in this shipment
qualify as "partly regulated". Handle with care. If the package is damaged, inspect the cells, repack intact cells
and protect the cells against short circuit. For emergency information, call RENATA SA at +41 61 319 28 27.
269
4A0006.00-000 Lithium battery, 3 V / 950 mAh, button cell 269
Battery units
9A0100.12 UPS battery unit type A, 24 V, 7 Ah, incl. battery cage 283
9A0100.14 UPS battery unit type B, 24 V, 2.2 Ah, incl. battery cage 283
9A0100.16 UPS battery unit type C, 24 V, 4.5 Ah, incl. battery cage 283
Bus units
5AC803.BX01-00 PPC800 bus; 1 PCI, 1 slide-in slot 75
5AC803.BX01-01 PPC800 bus; 1 PCI Express, 1 slide-in slot 75
5AC803.BX02-00 PPC800 bus; 2 PCI, 1 slide-in slot 75
5AC803.BX02-01 PPC800 bus; 1 PCI, 1 PCI Express, 1 slide-in slot 75
CPU boards
5PC800.B945-00 Intel Core Duo L2400 CPU board, 1.66 GHz, dual core, 667 MHz FSB, 2 MB L2 cache; 945GME chipset; 2
slots for SO-DIMM DDR2 modules (max. total of 3 GB), Realtek RTL8111B Ethernet controller
65
5PC800.B945-01 Intel Core2 Duo L7400 CPU board, 1.5 GHz, dual core, 667 MHz FSB, 4 MB L2 cache; 945GME chipset; 2
slots for SO-DIMM DDR2 modules (max. total of 3 GB), Realtek RTL8111B Ethernet controller
65
5PC800.B945-02 Intel Core2 Duo U7500 CPU board, 1.06 GHz, dual core, 533 MHz FSB, 2 MB L2 cache; 945GME chipset; 2
slots for SO-DIMM DDR2 modules (max. total of 3 GB), Realtek RTL8111B Ethernet controller
65
5PC800.B945-03 Intel Celeron M 423 CPU board, 1.06 GHz, single core, 533 MHz FSB, 1 MB L2 cache; 945GME chipset; 2 slots
for SO-DIMM DDR2 modules (max. total of 3 GB), Realtek RTL8111B Ethernet controller
65
5PC800.B945-04 Intel Core2 Duo T7400 CPU board, 2.16 GHz, dual core, 667 MHz FSB, 4 MB L2 cache; 945GME chipset; 2
slots for SO-DIMM DDR2 modules (max. total of 3 GB), Realtek RTL8111B Ethernet controller
65
5PC800.B945-05 Intel Atom N270 CPU board, 1.6 GHz, single core, 533 MHz FSB, 512 kB L2 cache; 945GME chipset; 2 slots
for SO-DIMM DDR2 modules (max. total of 3 GB), Realtek RTL8111C Ethernet controller
65
5PC800.B945-10 Intel Core Duo L2400 CPU board, 1.66 GHz, dual core, 667 MHz FSB, 2 MB L2 cache; 945GME chipset; 2
slots for SO-DIMM DDR2 modules (max. total of 3 GB), Realtek RTL8111C Ethernet controller
65
5PC800.B945-11 Intel Core2 Duo L7400 CPU board, 1.5 GHz, dual core, 667 MHz FSB, 4 MB L2 cache; 945GME chipset; 2
slots for SO-DIMM DDR2 modules (max. total of 3 GB), Realtek RTL8111C Ethernet controller
65
5PC800.B945-12 Intel Core2 Duo U7500 CPU board, 1.06 GHz, dual core, 533 MHz FSB, 2 MB L2 cache; 945GME chipset; 2
slots for SO-DIMM DDR2 modules (max. total of 3 GB), Realtek RTL8111C Ethernet controller
65
5PC800.B945-13 Intel Celeron M 423 CPU board, 1.06 GHz, single core, 533 MHz FSB, 1 MB L2 cache; 945GME chipset; 2 slots
for SO-DIMM DDR2 modules (max. total of 3 GB), Realtek RTL8111C Ethernet controller
65
5PC800.B945-14 Intel Core2 Duo T7400 CPU board, 2.16 GHz, dual core, 667 MHz FSB, 4 MB L2 cache; 945GME chipset; 2
slots for SO-DIMM DDR2 modules (max. total of 3 GB), Realtek RTL8111C Ethernet controller
65
CompactFlash
5CFCRD.016G-06 CompactFlash 16 GB B&R (SLC) ≤ Rev. D0 293
5CFCRD.032G-06 CompactFlash 32 GB B&R (SLC) ≤ Rev. C0 293
5CFCRD.0512-06 CompactFlash 512 MB B&R (SLC) ≤ Rev. E0 293
5CFCRD.1024-06 CompactFlash 1 GB B&R (SLC) ≤ Rev. E0 293
5CFCRD.2048-06 CompactFlash 2 GB B&R (SLC) ≤ Rev. E0 293
5CFCRD.4096-06 CompactFlash 4 GB B&R (SLC) ≤ Rev. E0 293
5CFCRD.8192-06 CompactFlash 8 GB B&R (SLC) ≤ Rev. E0 293
CompactFlash-cards
5CFCRD.0064-03 CompactFlash 64 MB Western Digital (SLC) 303
5CFCRD.0128-03 CompactFlash 128 MB Western Digital (SLC) 303
5CFCRD.016G-04 CompactFlash 16 GB B&R (SLC) 299
5CFCRD.0256-03 CompactFlash 256 MB Western Digital (SLC) 303
5CFCRD.0512-03 CompactFlash 512 MB Western Digital (SLC) 303
5CFCRD.0512-04 CompactFlash 512 MB B&R (SLC) 299
5CFCRD.1024-03 CompactFlash 1 GB Western Digital (SLC) 303
5CFCRD.1024-04 CompactFlash 1 GB B&R (SLC) 299
5CFCRD.2048-03 CompactFlash 2 GB Western Digital (SLC) 303
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