Banner AMG User manual

Asset Monitoring Gateway with SNAP ID
Instruction Manual
Original Instructions
p/n: 234288 Rev. A
July 17, 2023
© Banner Engineering Corp. All rights reserved.

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Contents
Contents.................................................................................................................................. 2
Chapter 1 Asset Monitoring Gateway (AMG) with SNAP ID Overview
Asset Monitoring Gateway (AMG) Hardware ............................................................................................................................................... 3
Dimensions................................................................................................................................................................................................... 4
Chapter 2 Configuration Instructions
Wiring the AMG ............................................................................................................................................................................................ 5
AMG HMI Home Screen............................................................................................................................................................................... 5
Commission and Assign Connected Sensors or Converters........................................................................................................................ 6
Chapter 3 Software Utilities Screens
Sensor List Screens ..................................................................................................................................................................................... 9
Special Sensor Settings Screen ................................................................................................................................................................. 12
Initialize the VIBE-IQ Machine Learning Algorithm.............................................................................................................................. 14
DXM Utilities Screens................................................................................................................................................................................. 16
HMI Utilities Screen .................................................................................................................................................................................... 17
Chapter 4 Additional Information
Push Information to BannerCDS ................................................................................................................................................................ 21
Create a New Gateway (on BannerCDS)................................................................................................................................................... 21
Configure the HMI to Push Information to the Cloud.................................................................................................................................. 22
Chapter 5 Product Support
Specifications for the Asset Monitoring Gateway with SNAP ID................................................................................................................. 23
FCC Part 15 Class A for Intentional Radiators ........................................................................................................................................... 23
Industry Canada Statement for Intentional Radiators ................................................................................................................................ 23
Banner Engineering Corp Limited Warranty .............................................................................................................................................. 23

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Chapter Contents
Asset Monitoring Gateway (AMG) Hardware ...................................................................................................................................................... 3
Dimensions.......................................................................................................................................................................................................... 4
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TheAssetMonitoringGateway(AMG)withSNAPIDprovidescommissioning,monitoring,andalarmsforupto20support
edModbus®andSNAPSIGNAL®enabledsensorsandconverters.Thegatewayscansforindividualsensorsorconverters
and auto-detects model information, allowing users to change and assign Modbus server ID numbers to commission custom
systems.
Identifieddevicesreportrelevantregisterdataeveryfiveseconds,providingthequickestpathtodatathatBannerEngineer
ingoffersforSNAPSIGNAL®andModbusequippedsensors.Connectedunitscanbegroupedandrenamed.Allrelevantin
put registers can have threshold alarms assigned to them individually. The alarm status is indicated both on-screen locally by
color and mirrored by the light on the enclosure.
Alldataandalarmsreceivedinthegatewaycanbeuploadedandautodetected(SNAPID)intheBannerCloudDataSer
vices(BannerCDS)websiteviaanEthernetorcellularconnection(requiresadditionalBannerCDSdataplan).
Formoreinformation,refertothefollowingdocumentsonwww.bannerengineering.com:
AssetMonitoringGatewaywithSNAPIDQuickStartGuide,p/n233717
AssetMonitoringGatewaywithSNAPIDBrochure,p/nb_51583459
Asset Monitoring Gateway (AMG) Hardware
Asset Monitoring Gateway (AMG) with
SNAP ID Overview
Chapter 1
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The items included with the Asset Monitoring Gateway with SNAP ID are:
4" Banner Touch Screen HMI with Ethernet connection
M12 power and serial communications input connector
PSW-24-1 power supply
Polycarbonate enclosure
STPM12406cordset(notincludedwithcellularmodels)
Mounting bracket packet
Stylus,modelSTYLUS-1(p/n10602)
Dimensions
All measurements are listed in millimeters, unless noted otherwise.
AMG dimensions
177 mm
216 mm
105 mm
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Chapter Contents
Wiring the AMG ................................................................................................................................................................................................... 5
AMG HMI Home Screen...................................................................................................................................................................................... 5
Commission and Assign Connected Sensors or Converters .............................................................................................................................. 6
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Wiring the AMG
4-pin M12 A-Code Male Pin Wire Color Description
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4
2
1
1 Brown (bn) 10 to 30 V DC
2 White (wh) RS-485 + Serial
3 Blue (bu) Ground
4 Black (bk) RS-485 - Serial
4-pin M12 D-Code Ethernet Female Pin Wire Color Description
3
4
1
2
1 white/orange Tx +
2 white/blue Rx +
3 orange Tx -
4 blue Rx -
AMG HMI Home Screen
Customizethegatewayname,locatedonthetoptitlebar,bytappingEnter titleandtypinginacustomname.
For help information, click the help-information icon ( )inthetoprightcornerofthescreen.Touchtheglobeicontodis
play a QR code that takes you to the product information from Banner Engineering.
Thefourstatusiconsrepresentgroupsofsensingassets(upto20devices).Eachicon'scolorindicateswarnings,alarms,or
connectionstatuswithinthatgroup.Groupiconsarenameablefromwithinthegroupiconwindow.Selectanicontoviewthe
asset’sstatusoradditionalsensordata.
Configuration Instructions
Chapter 2
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ChangethelocationnamebytappingthemenuentryEnter Locationandenteringavalidlocation.SelecttheUtilitiesmenuto
bring up the main configuration and gateway information window.
Commission and Assign Connected Sensors or Converters
AftertheAMGhasinitialized(aboutoneminute),touchtheUtilitiesiconinthelowerrightcornerofthemainpageto
go to the main configuration/device information menu.
Utilities screen
1.
IntheSensor Utilitiescolumn,touchSensor Scan/ID Assign.
TheSensortablewillinitiallybeunpopulated.
2.
Connect any supported Banner Modbus sensor or S15 converter using a splitter cable or hub with power connected
to the homerun cable and a branch connected to the Gateway M12 connector on the bottom right of the enclosure.
SeetheAssetMonitoringGatewaywithSNAPIDBrochure,p/nb_51583459forlistsofsupportedS15converters,
Modbus sensors, and accessories.
3.
SelectScan IDsandtouchYESwhenpromptedtoconfirm.
4.
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The system is scanning for the sensors
Sensor Scan/ID Assignment screen with the sensors list populated
TheGatewayscansforconnectedsensorsfor20seconds,asindicatedbytheredScanning....messagedisplayedat
the bottom of the screen. Previously undetected devices appear in the table as ID 1 in the second column. The model
nameandsensortypeshouldmatchtheattachedsensor/converter.Wheninitiallycommissioningdevices,itisimpor
tanttoconnect only one new sensor/converter at a time. The gateway scans for new devices based on the default
SID #1 so it is also important to change all identified devices' SID # when you will be adding more than one device.
Tochangethedetecteddevices'SID#,highlightthesensorneedingtobechangedbytouchingtherowinwhichitap
pearsandselectChange ID.TouchYestoconfirm.
TheEnter New IDfieldautomaticallyincrementstotheclosestavailableSID#.(Thisfieldisalsomanuallyconfig
urable.) After a SID # has changed, the sensor table repopulates and displays the new SID # associated with the
learned device. All previously learned sensors continue to appear in the table unless they are deleted from the system
using this screen.
5.
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Chapter Contents
Sensor List Screens ............................................................................................................................................................................................ 9
Special Sensor Settings Screen........................................................................................................................................................................ 12
DXM Utilities Screens........................................................................................................................................................................................ 16
HMI Utilities Screen........................................................................................................................................................................................... 17
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ThefollowingsectionsexplainthefunctionofeachscreenintheSensor UtilitiescolumnoftheUtilities Menuscreen.
Sensor List Screens
SelecttheSensor Listbuttontoopenthelistofcommissionedsensors/converters.UsetheBackbuttontoreturntotheprevi
ous screen.
Sensor List screen
Status
OKindicatestheconnecteddeviceisactiveandbeingmonitored.
Commsindicatesthesensorisdisconnectedorhasacommunicationsissue.
Thrhld1orThrhld2indicatesanactivethresholdalarm,dependingonthealarmthatistriggered.
ID
Displays the current device Modbus Server ID
Group
Ifthesensorisgroupedinthemaindisplayscreen,Groupdisplaysthatdevice'scurrentgroup(numbered14).
Toaddasensortoagroup,pickagroupiconfromthemainpageandselectEdit Group #. Highlight the device you'd like
toaddtothegroupandselectAdd To Group.
Todeleteadevicepreviouslycommissionedintoagroup,selectthedeviceandselectDelete From Group.
Sensor Name
AcustomizableentryaccessedusingtheDetailsbutton.
Model Name
TheBannerpartnumbernomenclaturefortheattacheddevice.
Sensor Type
Displaysthemodeofsensing.
Software Utilities Screens
Chapter 3
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Aftersensorsorconvertershavebeencommissioned,usethefourbuttonsonthebottomofthescreenforadditionalinforma
tion and functions.
Details
Detailsprovidesamoredetailedviewofthespecificsensor.Customizethesensornamebytouchingthetextentrynext
to the name and entering a new name. The details screen also provides a notes area intended for any applicable user
dataspecifictothatsensor,suchasthedateofinstallation,location,orthenameofthemonitoredasset.
Sensor List Details screen
Values
Displays the current readings and thresholding settings for the selected sensor.
Sensors List Values screen
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Thresholds
Allows the user to configure alarm states for the selected device.
Threshold 1 (Yellow)indicatesawarning alarm.
Threshold 2 (Red)indicatesacritical alarm.
These alarm states are reflected in the group area (if the sensor has been grouped) by the asset icon changing color to
reflect the alarm state. Alarms from any attached device are also indicated on the pendant light on the top left corner of
theenclosure.Criticalalarms(red)takepriority,followedbyyellow,thengreenfornormaloperationindication.
Set thresholds for specific registers by touching the thresholds in the table and manually typing in an alarm value. This
promptstheAMGtoenabletheModeoperator.Tapthemodeoperatortobrowsethroughtheoperandsandselectthein
tendedone.SelectSavewhenyouaresatisfiedwiththealarmdata,andthenYesforconfirmation.Thresholds savedap
pears at the bottom of the screen after the settings are saved.
Sensor List Thresholds screen
Operations screen
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Statistics
Displayshowmanytimesaselectedsensorhasbreachedathresholdalongwithhowmanycommunicationserrorswere
detected (if applicable).
Sensor List Statistics screen
Special Sensor Settings Screen
TheSpecialSensorSettingsscreencontainsthemenusforspecificsensorconfigurations,includingglobalVibrationalgo
rithmbasesettings(applicablewhenusingQM30VT2vibrationsensorswithVIBE-IQ®turnedon)andascalingoptiondirect
ed towards generic analog converters (S15C-U-MQ and S15C-I-MQ).
Special Sensor Settings screen
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Vibration Sensor Runtime Thresholds
AppliesonlytotheQM30VT2vibrationsensorrunningtheVIBE-IQ®machinelearningalgorithm.Thisallowsauserto
globally set, for all connected vibration sensors, how the threshold settings for a vibration sensor are applied. These
threshold settings define an active ON state for the monitored motor or rotating asset.
DefinableACTIVEONvaluesarethexaxisandzaxisvelocity/acceleration.Thesampleperiodisthecycletimetheal
gorithmusestodeemasampleapplicable.Thealgorithmdiscardsreadingsunderthedefinedthresholds.VIBEIQtypi
cally requires 300 samples to accurately baseline a machine. If an application has a consistently operating rotating asset,
with low standard variability, it may be acceptable to quickly retrieve an accurate baseline with a shorter sampling period.
An asset with more extensive variability often requires a longer sampling period to characterize its behavior.
Global VIBE-IQ screen
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Sensor Specific Settings
Applies to two generic analog Modbus converters: S15C-I-MQ 4-20mA and S15C-U-MQ 0-10Vdc.
Special Settings 1
Inthisexample,thespecialscalingissetfora420mAcurrentconverterthatismonitoringa0600mmLASERdistance
sensor(suchastheQ4XseriesfromBannerEngineering).
Selectasensorinthetabletorevealabuttontoaccessthespecialscalingforthatmodel.Toggle Custom ScalingtoON.
In our example, the units to mm, the converter input range in mA to 4mA and 20mA, and the value range to 0 to 600 mm.
PressSaveandconfirm.Thechangeissavedtothedevicelocallyandisstoredtodisplayinthesensor'sstatisticsand
data in all menus.
Sensor Custom Scaling
IMPORTANT: If you need to push sensor-specific data to Banner Cloud Data Services, you must also
configure the custom scaling in the cloud because the AMG only stores this data locally.
Initialize the VIBE-IQ Machine Learning Algorithm
After global settings have been confirmed in the special settings window, previously commissioned vibration sensors can acti
vate VIBEIQ from the Utilities›Sensor List›Thresholds screen or the Groups›Sensor Values›Thresholds screen,
and select the corresponding threshold for the specific sensor.
By default, the thresholding method is set to real-time to allow a user to manually configure known thresholds for the sensor.
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VIBE-IQ algorithm screen
TaptheMethodbuttontotoggleontheVIBEIQlearningalgorithm.
1.
TapRun BaselineandYestousethegloballyestablishedsettingstoinitializethelearningalgorithm.
Baseline data
The number of samples the gateway has available (preferably up to 300) and the average value of the parameters is
shown.
2.
PressUndoifmoresamplesarerequired.
Thesuggestedbankedsamplesneededtoaccuratelycharacterizearotatingassetis300.Runningthebaselinepro
cedure with all 300 samples is recommended, but a sensor can be re-baselined at any time.
3.
PressClosethenSavetostorethelearnedthresholdinformationforeachregisterwithintheregisterdetails.
4.
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DXM Utilities Screens
DXM Details
Containsthefirmwareversion,programversion,serialnumber,MACAddress,andapplicablecellularmodemidentifica
tion(IMEIandICCID).NotethattheIMEIandICCIDfieldsonlypopulateforcellularenableddevices.
DXM Configuration
ContainsoptionsforpushingdatatotheBannerCloudDataServiceswebsite.TheCloud Push Enabletogglefieldde
faultstoNo.TochangethistoYes, press the field entry toggle.
DXM Configuration screen
IMPORTANT: You must configure your Banner CDS portal and set up a gateway destination on the
Banner CDS website before you turn Cloud Push Enable on.
VIBE-IQ run screen
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DXM HTTP Status
Contains cellular signal strength (if applicable) along with cloud push statistics. By default, the AMG is configured with
Push disabled (shown at the bottom of the screen). When cloud push is turned on (via the DXM Configuration Screen)
thestatuschangesinthiswindowtoPush Enabled.
DXM HTTP Status screen
Network Configuration
Bydefault,theEthernet ModeisconfiguredwithanIPaddressof192.168.0.1usingtheinternalXMLconfigurationfile.
DXM Network Configuration screen
TomanuallychangetheIPaddress,toggletheEthernet ModetoStatic.TouchtheStaticIPAddressfieldsandenteran
appropriatevalue.PressSavetoapplythenewsettings.ToggletheEthernet ModefieldbetweenStatic,DHCP,andXML
Config(defaultsettingsandnotintendedtobeuserconfigured).
IMPORTANT: BannerEngineeringCorp.doesnotrecommendmanuallychangingthedefaultIPset
tingsoftheinternalXMLconfigurationfile.ThiscanbedetrimentaltotheprogrammingoftheAMG.
HMI Utilities Screen
HMI Details
Contains firmware and serial numbers of the internal HMI.
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Reset Options
Reset HMIresetsthescreentothesplashpageandmainwindow.
HMI Reset screen
Run Panel SetupaccessestheinternalHMIstartupmenutoupdatethescreenwithnewfirmware.
Reset DXMresetstheinternalgatewaybuttheHMIscreenremainsactive.
Full System ResettriggersanentireresetoftheAMG.
Security/Passwords
Logoutsecuresthedevicetothecurrentconfiguration;nosettingscanbechangedwithouttheadministrationpassword.
Thedefaultadministrationpassword,ifprompted,is8888.
HMI Security/Passwords screen
Passwordsdisplaysthecustompasswordtable.Therecanbeuptosevenuserpasswords,configurablebyenteringand
savingnewvalueswithinthisscreen.Bydefault,Require Login at Startupisturnedofftoallowforinitialsetupandcon
figuration.
© Banner Engineering Corp.

July 17, 2023
Asset Monitoring Gateway With SNAP ID Instruction Manual
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System Messages
Containscommunicationmessages,criticalerrormessages,globalsettings,andsensorscandata.
HMI System Messages screen
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