Banner SureCross DX80 User manual

GatewayPro models for protocol conversion or web-based configuration
Features
2.4 GHz
900 MHz
The SureCross® wireless system is a radio frequency network with integra-
ted I/O that can operate in most environments and eliminate the need for
wiring runs. Wireless networks are formed around a Gateway, which acts as
the wireless network master device, and one or more Nodes.
• 10 to 30V dc power input
• Modbus serial interface and Ethernet interface
• Site Survey analyzes the network’s signal strength and reliability and dis-
plays the results on the Gateway's LCD
• Frequency Hopping Spread Spectrum (FHSS) technology and Time Divi-
sion Multiple Access (TDMA) control architecture combine to ensure reli-
able data delivery within the unlicensed Industrial, Scientific, and Medical
(ISM) band
• Transceivers provide bidirectional communication between the Gateway
and Node, including fully acknowledged data transmission
For additional information, the most recent version of all documentation, and a complete list of accessories, refer to Banner Engineering's
website, www.bannerengineering.com/surecross.
Models
Model Power Feature Frequency Antenna
DX80P9T6S
+10 to 30V dc
Modbus/TCP or EtherNet/IP commu-
nication protocol
900 MHz ISM Band
External
DX80P9T6W Internal
DX80P2T6S
2.4 GHz ISM Band
External
DX80P2T6W Internal
DX80P9A6S
Modbus/TCP protocol, Configuration
capability using the Web Configurator
900 MHz ISM Band
External
DX80P9A6W Internal
DX80P2A6S
2.4 GHz ISM Band
External
DX80P2A6W Internal
WARNING: Not To Be Used for Personnel Protection
Never use this product as a sensing device for personnel protection. Doing so could lead to seri-
ous injury or death. This product does NOT include the self-checking redundant circuitry necessary to
allow its use in personnel safety applications. A sensor failure or malfunction can cause either an ener-
gized or de-energized sensor output condition.
SureCross DX80 GatewayPro
P/N 131933 rev. F 6/29/2012
0 131933 1

The SureCross® DX80 Wireless Network
The SureCross® DX80 wireless I/O network provides reliable monitoring without the burden of wiring or conduit installation. The Sure-
Cross wireless network can operate independently or in conjunction with a host system, PLC, and/or PC software.
Each wireless network system consists of one Gateway and one or more Nodes. Devices ship with factory defined inputs and outputs
that may be all discrete, all analog, or a mix of discrete and analog I/O.
Gateway
Node
Node
FlexPower Node
and Battery Supply Module
The SureCross® DX80 network is a deterministic system—the network identifies when the radio signal is lost and drives relevant outputs
to user-defined conditions. Once the radio signal is reacquired, the network returns to normal operation.
SureCross® DX80 Gateways and Nodes
A Gateway is the master device within each radio network. Every wireless network must have one Gateway that schedules communica-
tion traffic and controls the I/O configuration for the network. A radio network contains only one Gateway, but can contain many Nodes.
Similar to how a gateway device on a wired network acts as a “portal” between networks, the SureCross Gateway acts as the portal
between the wireless network and the host controller. When the Gateway, using its Modbus RTU RS-485 connection, is a Modbus slave
to a Modbus RTU host controller, the wireless network may contain up to 47 Nodes in a single wireless network and the Gateway holds
the Modbus registers of all wireless devices within the network.
A Node is a wireless network end-point device used to provide sensing capability in a remote area or factory. The Node collects data
from sensors and communicates the data back to the Gateway. Nodes are available in a wide variety of power or input/output options.
Each Node device can be connected to sensors or output devices and reports I/O status to the Gateway.
SureCross® DX80 GatewayPro
The SureCross® DX80 GatewayPro combines, in one unit, the function of a SureCross® DX80 Gateway with the ability to interface to
Ethernet using Modbus/TCP or EtherNet/IP™ protocols. The GatewayPro has a serial port as well as an industrial Ethernet port. There
are two basic models of the GatewayPro: DX80P*T6* and DX80P*A6*.
•DX80P*T6*. The 'T6 model acts as a protocol converter only, offering the Modbus/TCP or EtherNet/IP communication protocols.
•DX80P*A6*. The 'A6 model includes DX80 wireless network configuration, Modbus RTU master, Modbus/TCP client/server, Script
Basic, e-mail, data logging, and trending.
Connect a GatewayPro to a host system using the industrial Ethernet connection on the DX80 GatewayPro. To connect the GatewayPro
directly to the host system without using an Ethernet switchbox/hub, some host systems may require a crossover cable.
By default, the GatewayPro is configured to use Modbus/TCP server. To use EtherNet/IP, connect the GatewayPro to a managed switch.
For more information, see SureCross Wireless I/O Product Manual or Host Configuration Manual.
Logging into the Web Configurator
The SureCross™ Pro and DX83 Ethernet Bridge devices use an XML file to configure the network. To access the XML file, use any web
browser set up for a direct connection to the Internet. If problems occur while connecting, verify the browser is not set to use a proxy
server.
SureCross DX80 GatewayPro
2 www.bannerengineering.com - tel: [phone] P/N 131933 rev. F

When connecting to the Ethernet Bridge, GatewayPro, or MultiHop Pro directly from a host computer, a crossover Ethernet cable is
required; when connecting through a switch or Ethernet hub, use a standard Ethernet cable.
The factory default IP address for the devices is: 192.168.0.1.
To change the device’s default IP address, first set up the host PC with an IP address different from the Ethernet Bridge, GatewayPro, or
MultiHop Pro IP addresses. (Please refer to Banner document 133116 for detailed instructions on setting up the host computer’s network
IP address.) For example, change the PC host IP address to: 192.168.0.2.
After changing the host’s IP address, open a web browser and log into the Ethernet Bridge, GatewayPro, or MultiHop Pro by typing the IP
address in the browser location window: http://192.168.0.1.
After entering the IP address, the home web page for the SureCross device displays. To log in, click on any tab at the top of the page. To
log out, close the browser.
For user-level access, enter the following as the user name and password.
•User name: system
•Password: admin
For Admin-level access, enter the following as the user name and password:
•User name: root
•Password: sxi
Admin-level access allows administrators to set up system users and their passwords. Admin-level access is also required to change the
IP address of the system.
SureCross DX80 GatewayPro
P/N 131933 rev. F www.bannerengineering.com - tel: [phone]

5-pin Euro-Style Hookup
Wiring the 5-pin Euro-style connector depends on the model and power requirements of the device. Connecting dc power to the commu-
nication pins will cause permanent damage.
Wire No. Wire Color Description
1
2
3
4
5
1 Brown 10 to 30V dc
2 White RS485 / D1 / B / +
3 Blue dc common (GND)
4 Black RS485 / D0 / A / –
5 Gray Comms Gnd
Industrial Ethernet Wiring
Use the 4-pin industrial Ethernet connection to connect the radio network to an Ethernet-based host system.
Wire No. Wire Color Description
1 White/Orange +Tx
2 White/Blue +Rx
3 Orange -Tx
4 Blue -Rx
Additional Information
For additional information, including installation and setup, weatherproofing, device menu maps, troubleshooting, and a list of accesso-
ries, refer to one of the following product manuals
• SureCross Quick Start Guide: Banner part number 128185
• SureCross Wireless I/O Network Manual: 132607
• Web Configurator Manual (used with "Pro" and DX83 models): 134421
• Host Configuration Manual 132114
Modbus Register Table
I/O Point Modbus Holding Register
Gateway Any Node
1 1 1 + (Node# × 16)
2 2 2 + (Node# × 16)
3 3 3 + (Node# × 16)
4 4 4 + (Node# × 16)
5 5 5 + (Node# × 16)
6 6 6 + (Node# × 16)
7 7 7 + (Node# × 16)
8 8 8 + (Node# × 16)
9 9 9 + (Node# × 16)
10 10 10 + (Node# × 16)
SureCross DX80 GatewayPro
4 www.bannerengineering.com - tel: [phone] P/N 131933 rev. F

I/O Point Modbus Holding Register
Gateway Any Node
11 11 11 + (Node# × 16)
12 12 12 + (Node# × 16)
13 13 13 + (Node# × 16)
14 14 14 + (Node# × 16)
15 15 15 + (Node# × 16)
16 16 16 + (Node# × 16)
DIP Switch Changes
Before making any changes to the DIP switch positions, disconnect the
power. For devices with batteries integrated into the housing, remove
the battery for at least one minute.
DIP switch changes will not be recognized if power isn't cycled to the
device.
Accessing the Internal DIP Switches
To access the internal DIP switches, follow these steps:
1. Unscrew the four screws that mount the cover to the bottom housing.
2. Remove the cover from the housing without damaging the ribbon cable or the pins the cable plugs into.
3. Gently unplug the ribbon cable from the board mounted into the bottom housing. For integrated battery models (no ribbon cable) and
Class I, Division 2 certified devices (ribbon cable is glued down), skip this step.
4. Remove the black cover plate from the bottom of the device's cover.
The DIP switches are located behind the rotary dials. After making the neces-
sary changes to the DIP switches, place the black cover plate back into posi-
tion and gently push into place. Plug the ribbon cable in after verifying that
the blocked hole lines up with the missing pin. Mount the cover back onto the
housing.
DIP Switch Settings
Switches
Device Settings 1 2 3 4
Rotary dial address mode OFF*
Extended address mode ON
* Default configuration
Address Mode
The SureCross wireless devices may use one of two types of addressing modes: rotary dial addressing or extended addressing. In
rotary dial address mode, the left rotary dial establishes the network ID and the right rotary dial sets the device ID. The wireless network
is restricted to a maximum of 16 devices.
SureCross DX80 GatewayPro
P/N 131933 rev. F www.bannerengineering.com - tel: [phone]

Extended address mode uses a security code to "bind" Nodes to a specific Gateway. Bound Nodes can only send and receive informa-
tion from the Gateway to which they are bound. In extended address mode, wireless networks may contain up to 48 radio devices. For
more information on extended address mode, refer to the SureCross™ Wireless I/O Network product manual.
The device ships in rotary dial address mode by default, with the DIP switch in the OFF position. To use extended address mode, change
the DIP switch to the ON position.
Specifications
Radio
Range
900 MHz: Up to 4.8 kilometers (3 miles) *
2.4 GHz: Up to 3.2 kilometers (2 miles) *
Transmit Power
900 MHz: 21 dBm conducted
2.4 GHz: 18 dBm conducted, less than or equal to 20
dBm EIRP
900 MHz Compliance (150 mW Radios)
FCC ID TGUDX80 - This device complies with FCC
Part 15, Subpart C, 15.247
IC: 7044A-DX8009
2.4 GHz Compliance
FCC ID UE300DX80-2400 - This device complies with
FCC Part 15, Subpart C, 15.247
ETSI/EN: In accordance with EN 300 328: V1.7.1
(2006-05)
IC: 7044A-DX8024
Spread Spectrum Technology
FHSS (Frequency Hopping Spread Spectrum)
Antenna Connection
Ext. Reverse Polarity SMA, 50 Ohms
Max Tightening Torque: 0.45 N·m (4 in·lbf)
Link Timeout
Gateway: Configurable
Node: Defined by Gateway
* With the 2 dB antenna that ships with the product. High-gain an-
tennas are available, but the range depends on the environment
and line of sight. To determine the range of your wireless network,
perform a Site Survey.
General
Power*
Requirements: +10 to 30V dc (For European applica-
tions: +10 to 24V dc, ± 10%). (See UL section below
for any applicable UL specifications)
Consumption: Less than 2.9 W (120 mA) at 24V dc
Housing
Polycarbonate housing and rotary dial cover; polyester
labels; EDPM rubber cover gasket; nitrile rubber, non-
sulphur cured button covers
Weight: 0.26 kg (0.57 lbs)
Mounting: #10 or M5 (SS M5 hardware included)
Max. Tightening Torque: 0.56 N·m (5 in·lbf)
Interface
Indicators: Two bi-color LEDs
Buttons: Two
Display: Six character LCD
Wiring Access
One 5-pin Euro-style male connector and One 4-pin fe-
male industrial Ethernet connection
* For European applications, power the DX80 from a Limited Pow-
er Source as defined in EN 60950-1.
Communication
Hardware (RS-485)
Interface: 2-wire half-duplex RS-485
Baud Rates: 9.6k, 19.2k (default), or 38.4k
Data Format: 8 data bits, no parity, 1 stop bit
Protocol
Modbus RTU
Modbus/TCP and EtherNet/IP
4-wire Industrial Ethernet
10/100 Mbps, full or half duplex, auto sensing
SureCross DX80 GatewayPro
6 www.bannerengineering.com - tel: [phone] P/N 131933 rev. F

Environmental
Rating
IEC IP67; NEMA 6; (See UL section below for any ap-
plicable UL specifications)
Operating Temperature
−40 to +85° C (Electronics); −20 to +80° C (LCD)
Operating Humidity
95% max. relative (non-condensing)
Radiated Immunity
10 V/m, 80-2700 MHz (EN61000-6-2)
Shock and Vibration
IEC 68-2-6 and IEC 68-2-7
Shock: 30g, 11 millisecond half sine wave, 18 shocks
Vibration: 0.5 mm p-p, 10 to 60 Hz
Refer to the SureCross® DX80 Wireless I/O Network product
manual, Banner p/n 132607, for installation and waterproofing in-
structions. Operating the devices at the maximum operating condi-
tions for extended periods can shorten the life of the device.
Included with Device ('Pro Models)
Included with Device Model Qty Item
Mounting Hardware Kit BWA-HW-001 4 Screw, M5-0.8 x 25mm, SS
4 Screw, M5-0.8 x 16mm, SS
4 Hex nut, M5-0.8mm, SS
4 Bolt, #8-32 x 3/4", SS
5-pin Euro-style Cable MQDC1-506 1 Cable, 5-pin Euro (female, single ended), Straight, 1.83m,
black
Ethernet Crossover Cable BWA-EX2M 1 Ethernet Cable, M12 Industrial/RJ45, Crossover, 2 meter
Antenna* BWA-9O2-C or
BWA-2O2-C
1 Antenna, 902-928 MHz, 2 dBd Omni, Rubber Swivel RP-SMA
Male, or Antenna, 2.4 GHz, 2 dBd Omni, Rubber Swivel RP-
SMA Male
SureCross Literature CD 79685 1 SureCross Literature CD
Quick Start Guide 1 128185 for DX80 Gateways or 152653 for MultiHop models
* Internal antenna devices do not ship with this antenna
Ethernet Cables
Part No. Model No. Description
77669 BWA-E2M Ethernet cable, RSCD RJ45 440, 2M
78469 BWA-E8M Ethernet cable, RSCD RJ45 440, 8M
78467 BWA-EX2M Ethernet cable, crossover, RSCD RJ45CR 440, 2M
Use a crossover cable to connect the DX80 GatewayPro or DX83 Ethernet Bridge to a host system without using an Ethernet switchbox
or hub. When using a switchbox or hub, use a straight cable.
Warnings
The manufacturer does not take responsibility for the violation of any warning listed in this document.
Make no modifications to this product. Any modifications to this product not expressly approved by Banner Engineering could void the
user’s authority to operate the product. Contact the Factory for more information.
All specifications published in this document are subject to change. Banner reserves the right to modify the specifications of prod-
ucts without notice. Banner Engineering reserves the right to update or change documentation at any time. For the most recent version of
any documentation, refer to our website: www.bannerengineering.com. © 2006-2010 Banner Engineering Corp. All rights reserved.
Antenna Installation
Always install and properly ground a qualified surge suppressor when installing a remote antenna system. Remote antenna configura-
tions installed without surge suppressors invalidate the manufacturer's warranty.
SureCross DX80 GatewayPro
P/N 131933 rev. F www.bannerengineering.com - tel: [phone]

Always keep the ground wire as short as possible and make all ground connections to a single-point ground system to ensure no ground
loops are created. No surge suppressor can absorb all lightning strikes. Do not touch the SureCross™ device or any equipment connec-
ted to the SureCross device during a thunderstorm.
Exporting SureCross Radios
It is our intent to fully comply with all national and regional regulations regarding radio frequency emissions. Customers who want to re-
export this product to a country other than that to which it was sold must ensure the device is approved in the destination
country. A list of approved countries appears in the Agency Certifications section of the product manual. The SureCross wireless prod-
ucts were certified for use in these countries using the antenna that ships with the product. When using other antennas, verify you are not
exceeding the transmit power levels allowed by local governing agencies. Consult with Banner Engineering if the destination country is
not on this list.
Banner Engineering Corp Limited Warranty
Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of
shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned
to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse,
abuse, or the improper application or installation of the Banner product.
THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (IN-
CLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND
WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.
This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL
BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPEN-
SES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY
PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WAR-
RANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.
Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or
liabilities relating to any product previously manufactured by Banner Engineering Corp.
SureCross DX80 GatewayPro