Baotian BT49QT-9O3 User manual

BT49QT-9O3
User’s Manual
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Preface
Thank you very much for purchasing ‘BAOTIAN’ brand motorcycle of model BT49QT-9O , which developed by
BAOTIAN MOTORCYCLE INDUSTRIAL CO., LTD. And welcome to join the driver’s line of BAOTIAN motorcycle.
With its extraordinary advantages of excellent quality, smart appearance and shape of legerity, our product will surely
bring the utmost pleasure and convenience to your life.
This manual gives you information about the general structure, function, operation and maintenance methods of
BT49QT-9O . In order to enable your beloved motorcycle to render a best performance and a longer life, please read
this manual carefully, pay particular attention to the running-in part in it and follow all the operating instruction. It is of
great importance to make your riding safer and more comfortable. Experienced staffs in our sale agency and the
maintenance shop will also offer excellent service for you.
● Please take an initial examination of your motorcycle after the first 00km running in our designated maintenance
shop, and take regular examination in every 1000km thereafter.
● All the direction, illustration and specification included in this manual are based on the latest product information.
Please be noted that they may be different from the actual status of the motorcycle if there is new revision on its
specification, and no further advice will be given.
● This motorcycle was designed and manufactured which complied with e-mark, the safety standard of Europe Union.
The maximum speed is 45 or 25 or 0km/h. Please do NOT change any parts without professional advice and use
non-original parts in case of avoiding danger to driver and the broken of traffic laws.
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CONTENTS
Guidance …………………………………………………………………………………………… 1
Position of parts ……………………………………………………………………………………
Controlling parts ……………………………………………………………………………………… 4
Fuel tank …………………………………………………………………………………………… 6
Fuel and engine oil …………………………………………………………………………………… 6
Starting pedal ………………………………………………………………………………………… 6
Pre-riding inspection ………………………………………………………………………………… 7
Engine starting ……………………………………………………………………………………… 8
Running-in …………………………………………………………………………………………… 9
Regular maintenance ………………………………………………………………………………… 10
Tools ………………………………………………………………………………………………… 16
Technical Parameters ………………………………………………………………………………… 17
Electrical Circuit Chart ………………………………………………………………………………… 19
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□
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□Guidance
Please keep safety in your mind and observe the regulations of transportation while enjoying your riding. Pay attention to
the following rules:
1. Pre-riding in pection
Please read the details in the relevant chapter for your safety.
2. Helmet
Do remember to wear helmet while riding.
3. Being familiar with motorcycle operation
It is of great importance to ensure your safety getting familiar
with motorcycle operation.
4. Speed limitation
Drive at proper speed in accordance with the road condition,
the weather and your driving skill.
WARNING
It is dangerous to drive on the wet road.
Do not make an abrupt turning while
accelerating and keep proper distance
from other vehicles.
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5. Po ition of the number
The frame number and the engine number are for the purpose of
registering the motorcycle. When your motorcycle needs
inspection, repair or other special service, the number will enable
you to get good service from our sale agency. Please note down
your number here:
□
□□
□ The frame number:
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□
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□ The engine number:
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□ Po ition of part
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4
□ Controlling part
1. Rear brake lever
Hold it tightly and the rear brake works.
2. Switche on the left
A. Switch for high/low beam lights
B. Turning signal switch
Left turning light
Right turning light
C. Horn button
3. Meter and indicating light
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A. Indicates the speed in km/h and Mph
B. Indicates total distance the motorcycle has run
C. High beam indicator
D. Fuel gauge
E. Left turning light indicator
F. Right turning light indicator
4. Front brake lever
Hold it tightly and the front brake works.
5. Switche on the right
A. Head light switch
B. Electric starting button
When the ignition switch is at ON position, hold the
brake and press the electric starting button and then the
engine starts.
6. Ignition witch
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Warning
15w/40-15w/50
10w/40
10w/ 0
-10 010 20 0 40C ¡ã
20 40 60 80 100 ¡ ãF
T
20w/40-20w/50
ON: Engine can be started and all the lights can be
operated. The key cannot be taken out.
OFF: The whole circuit is cut. Engine and lights cannot
be operated and the key can be taken out.
LOCK: Turn the steering handlebar fully to the left, press
the key and turn it to the position lock. Then the
key can be taken out.
□
□□
□Fuel tank
U age of the fuel tank lock:
1. Open the little cap on the fuel cap. Insert the key and
turn the key clockwise and take out the fuel cap.
2. Align the lock tongue on fuel cap with the notch on
fuel tank, press the fuel cap and lock it.
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□□
□Fuel and engine oil
A. Ga oline
High quality fuel is essential to the engine.
Any sand in the fuel is absolutely prohibited.
90# or higher quality lead-free gasoline is preferred.
B. Engine oil
SAE15w/40 SF
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□□
□Starting pedal
Starting pedal is for kicking start of the engine.
◆
Turn off
the engine when refilling the tank.
◆Turn off the cap slowly.
◆Don’t overfill the gasoline over the designated scale.
◆Do not add anything into the gasoline.
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□
□□
□Pre-riding in pection
Please check the following parts before you drive.
No. Items Inspection content
1 Steering handlebar 1.Flexibility 2.No gap or loosing appearance
2 Brake system 1.Travel of the front brake and the rear brake 2.No break on the cable
.Flexible function
Tires 1.Proper pressure 2.No crack or cutting
4 Fuel Sufficient fuel
5 Engine oil Sufficient engine oil
6 Lights Workable
7 Horn Workable
8 Gear oil With normal stock
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9 Throttle 1. Proper gap 2.Flexible function .Proper control lever returning
10 All the bolts and nuts No loosing appearance.
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□□
□Engine tarting
1. Please check the volume of engine oil and gasoline
before starting. The main stand and the side stand
should be taken back while starting the engine.
2. Turn the ignition switch to the “ON” position.
3. Engine Starting
Grip the brake lever and press the starting button and
then the engine will be started.
◆ Grip the rear brake lever in case that the
motorcycle rushes forwards abruptly.
Warning
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4. Kick Starting
Grip the brake lever, tread the starting pedal
heavily and then the engine will be started.
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□□
□Running in
To keep your motorcycle running in a good condition,
please follow the below rules during the running-in
period.
◆
5 seconds is the maximum limit for each
startin
g
and10 seconds is the minimum interval.
◆ Stop pressing the starting button immediately
after the engine starts.
◆ Do not press the starting button while the engine is
running, or the start motor will be damaged.
◆ When using electric starting, please press the
rear brake lever in advance to get through the
circuit and start the motor.
◆ When using electric starting, don’t operate the
starting motor continually, or it may cause
damage to the starting motor and the battery.
◆ Warm up the engine after cold starting (about
minutes).
Warning
◆
After the engine started, the starting
pedal
should be taken back to its original position.
Otherwise, it will affect the driver’s safety.
◆ Please don’t start the engine in unventilated
places, because the wasted gas with CO is
harmful to human being.
Warning
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Distance (km) Speed limitation (km/h)
0- 00 25
00-1000 5
1000----- ≤45
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□Regular maintenance
Km 00 1000 000 6000 12000 Interval
Item Month
New motor 1 6 12
Battery I I I I I
Engine oil strainer C C
Gasoline strainer R
Carburetor I I I C
Air cleaner core Clean it every 2000km and replace it when necessary
Spark plug Clean it every 000km and replace when necessary
Fuel throttle A A A A
Drive belt I I
Engine oil R R Replace every 000km
Brake system I I I I I
Front fork and steering stem bearing I I I I
Suspension I I I I
Tires I I I I I
Fastening nuts and bolts I F F F
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Gear oil R Replace every 5000km / 5Month
Rear brake cam C
NOTE: I=Inspect and clean 、 adjust 、 replace or lubricate when necessary, C=Clean, R=Replace, F=Fastened
Service more frequently when riding in dusty conditions.
1. Battery
12V/5.7Ah battery
① When the voltage is less than 11.5V, please use
kick starting in stead of electric starting.
② Put the ignition switch on OFF position before
battery replacement.
③ Electrode identification: “+”— red line, “-”—green line.
④ Change a new battery every 4 years.
2. Carburetor and idling peed adju tment
① Keep the engine warmed up for 2- minutes.
② Adjust the idling speed screw to set the engine at
speed of 1900 ±100 rpm. The idling speed
adjusting screw is following:
3. Air cleaner
Warning
◆It has been fully adjusted to the highest position
1 2 3 4
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A: Remove 6 tightening screws of air cleaner cover.
Remove air cleaner cover.
B: Take out the sponge core.
CLEANING:
① Pour the non-inflammable detergent into a basin
and immerse the sponge core into the detergent.
② Press the core to squeeze the detergent out of it by
palms. Never twist it in case that it is broken.
③ Immerse the core into engine oil.
④ Squeeze the excessive oil out but keep it lightly oil
immersed.
If it has been damaged, please replace a new one.
NOTE: Do not clean it with any oil or water.
4. Spark plug
◆Clean the carbon deposit on the spark plug with a
piece of hard wire or steel needle.
◆Adjust the gap to 0.6-0.7mm with a thickness gauge.
◆Use A7RTC when replacement is needed.
5. Fuel
Refill the recommended 90# or higher quality
lead-free gasoline when the indicating needle in the
fuel gauge points to the red area.
NOTE: Lead-free gasoline will extend the life of spar
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plug and catalytic converter.
6. Engine oil
Replace the engine oil under the condition of the
engine is warm.
① Remove the oil dipstick.
② Remove the oil plug for displacement to drain th
e used oil.
③ Reinstall the oil plug for displacement, paying
attention to be tightened .
④ Refill 0.8 L recommended fresh engine oil.
⑤ Fasten all the nuts and screws.
7. Brake y tem
Normal free travel of the brake lever is about 10-20mm.
① The front brake (disk brake)
oil dipstick
oil plug for
displacement upper limit
lower limit
oil dipstick
a
a=10~20mm
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②The rear brake (drum brake)
Turn the adjusting nut to get a proper travel.
☆ Di k brake
◆Grip the brake lever and check the wear and tear
indicator. If the indicator nearly touched the brake disc,
please ask the appointed maintainer to change the brake
blocks.
①wear and tear indicator ②brake disc ③brake blocks
◆ Check the following items of brake system before
driving the motorcycle:
 Check if there is any leakage.
 Check if there is any leakage or crack on the oil
pressed hose.
◆ FREE TRAVEL means the distance between
the positions from free status to the
beginning performance of the brake.
◆
Pay
attention to the sensitivity of the brake.
Warning
¢ Û
¢ Ú
¢ Ù
a
a=10~20mm
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1mm
 The brake lever should be kept with a certain free
distance of 10～20mm and kept a certain re-grip
power.
 Abrasion of the brake blocks.
◆Brake oil level
① It has been filled with the special brake oil before the
motorcycle leaves the factory. User should fill or replace
the qualified brake oil (such as No.DOT or DOT4 brake
oil) from the appointed maintenance station. Never
replace or mix other oil, otherwise it would damage the
brake system.
②If the brake oil is insufficient, it might be possible for
the air to come into the brake system and result in the
failure of the system.
8. Tire
Insufficient tire pressure hastens wear of them and
affects the riding stability. Please check the tire pressure
and tread depth when applying regular maintenance.
①Tire pressure: front 200 kPa, rear 225 kPa.
②Tread depth: It is suggested to replace a new tire
when the tread depth is less than l mm.
◆
The standard tire is
.50
-
10
or .00
-
10 or
110/70-12 for front and .50-10 or .00-10 or
110/70-12 for rear tires. Another type of tire
may cause trouble.
◆ Tire inflation pressures and the general tire
condition are extremely important to the pro-
per performance and safety of the vehicle.
Warning
◆
Warning
◆ Brake oil is corrosive material. It would damage
and corrupt the painting of the part. It should be
cleanout if the oil splash on the part.
◆ If the oil sprayed on the skin or eyes, it should
be cleaning quickly with a lot of water.
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9. Starting motor
Check the fastening bolts and the carbon brush, and
replace them if necessary.
10. Fu e
Fuse is linked with the outer line of the battery. When a
light or circuit fails suddenly, please check the fuse first.
11. Gear oil
Please use the recommended gear oil: SAE85W/90
Total capacity: 110ml
Replacing capacity: 100ml
How to change gear oil
 Stand up the main stand.
 Take off the oil plug for refill.
 Take off the oil plug for draining, let off all the dirty
gear oil.
 Tighten the oil plug for draining.
 Refill fresh gear oil and tighten the oil plug for refill.
Warning
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After refilling, please make sure you have locked the oil
plugs and bolts.
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□Tool
A full set of tools is offered for your daily use.
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□Technical Parameter
Items Specifications
Size
Length
Width
Height
1660mm
66 mm
1100mm
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