Barbeques Galore G2CBL Operator's manual

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WELCOME TO THE WORLD OF BARBEQUES GALORE OUTDOOR COOKING
INSTRUCTIONS FOR ASSEMBLY AND USE OF
CORDON BLEU L2-SERIES BARBEQUES
For the safe use and enjoyment of your new barbeque.
These instructions contain important information that needs to be followed for the safe assembly
and use of your new barbeque. Please read through carefully and completely prior to assembly.
Take care to remove all packaging materials & protective coatings from the bbq before first use.
For Barbeque Models: G2CBL, G4CBL, G4CDXL
Tools required:
2 x adjustable spanners
1 x Phillips head screwdriver
1 x Regular screwdriver

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Congratulations on your purchase
Australia has an excellent safety record when it comes to gas appliances. This reflects both the
high quality of appliances sold, as well as growing consumer awareness about safety.
We urge you to follow the guidelines below together with these instructions for safe use, to
prevent overheating and to produce great cooking results.
This barbeque is an outdoor appliance only. Under no circumstances should it be used
indoors.
This barbeque has not been approved for marine use.
Do not perform any servicing on the barbeque yourself. This includes internal adjustment of
the regulator and gas valves. Servicing can only be carried out by authorised technicians.
It is important that you install your barbeque exactly as described in these instructions. In
particular: you should keep the barbeque clear of combustible material, and you should
check for leaks whenever a new connection is made.
Do not store chemicals or flammable materials near this appliance.
Do not place articles on or against, or enclose this appliance.
The barbeque gets extremely hot while in use. Keep children away from the appliance until
it has cooled to normal temperatures.
It is a good idea to tie back long hair and loose clothing while cooking in case of unexpected
flare ups.
Fat fires are the most common cause of problems in barbeques. They are caused by a
build-up of grease in the grease channelling tray and the inside of the barbeque frame. A fat
fire can be difficult to put out, and will be dangerous if it spreads to the gas hose. You
should keep your barbeque clean to avoid this occurrence. Fat fires will void the warranty.
Do not transport the barbeque whilst it is hot because there is a risk that the contents of the
grease cup will fall out.
NEVER leave a barbeque unattended with any burners switched on. Always switch off all
burners and cylinders when the barbeque is not in use.
Take care when touching a hot barbeque, especially on surfaces close to the firebox or
roasting hood.
It is fine to pre-heat with all burners on HI and the hood closed, but NEVER let the
temperature on the hood thermometer exceed 250ºC on the hood thermometer.
When cooking with the hood closed, turn one or more burners to LO or OFF as required to
keep the barbeque from getting too hot. NEVER let the temperature on the hood
thermometer exceed 250ºC on the hood thermometer.
NEVER leave all burners on HI for more than 15 minutes, always stay in control by
adjusting burners to LO and OFF as required to maintain suitable cooking temperatures.
Follow all manufacturers’ instructions to periodically check for gas leaks.
By following these instructions for safe and easy operation, you will enjoy years of satisfying,
trouble free outdoor cooking. And when you’re fully up and running, you can visit your retailer for
some great accessories and cooking tips to make your experience even more rewarding. But
first things first....

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Where to put your barbeque
This barbeque is an outdoor appliance only. Under no circumstances should it be used indoors.
You must observe the clearances listed on the data sticker on your barbeque. These tell you
how close you can put the barbeque to combustible surfaces (wood, gyprock, trees, wooden
fences etc.). If you don’t follow these clearances, nearby surfaces will heat up and could catch
fire.
If you purchased your barbeque in a cart:
You don’t need to be concerned with side clearances. The barbeque-cart combination has been
laboratory tested, and complies with relevant Australian Standards.
Keep the barbeque sheltered from the wind. Wind interferes with the flames and can prevent
your barbeque from heating up properly and can even damage some components.
Make sure the surface is level. This is safer, and makes cooking easier.
Don’t put the barbeque too close to windows or anywhere else where cooking smoke is likely to
cause a problem.
For Build-In Barbeques and Islands:
Ensure you leave sufficient clearance underneath the barbeque for removal and cleaning
of grease channelling trays and receptacles.
For non-combustible build-in construction, leave a minimum 50 mm clearance behind the
barbeque and do not block any side or front vents on the barbeque to allow the appliance
to function properly. The 615 mm dimension below includes this 50 mm.
Ensure you leave sufficient space behind the barbeque to allow for the use of any
roasting hoods, in particular when they are in the fully opened position. See clearance
diagram below.
The distances from the barbeque to combustibles stated on the data plate must still be
observed.
When installing the barbeque into a dedicated structure, ensure that the following is
observed:
Width:
2B: 560 to 565 mm
4B: 880 to 885 mm
Min 310 mm
Min 615 mm
Cylinder cabinet top
and bottom ventilation
details as detailed
below must be
observed.
Bbq must be separated from the cylinder cabinet.
Min 45 mm rear clearance
to allow the hood to open

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Where to put your barbeque (continued)
Adequate clearance around the barbeque must be provided for safe and efficient
operation the clearances shown in the diagram below ensures that the burners have a
supply of fresh air to operate correctly. Failure to provide enough fresh air to the burners
can cause the production of potentially deadly noxious gases.
The structure must be made of non-combustible material. Also, you need to ensure that
there is a clearance of at least 300 mm between the sides and rear of the barbeque and
any combustible material (e.g. wooden fences and gyprock walls and painted surfaces).
If part of the structure is composed of combustible materials, ensure that the combustible
material is separated from the sides and rear of the barbeque by at least 300mm.
There must be at least 1000 mm vertically above the appliance and any combustible
material.
At least 45 mm clearance is required from the rear of the build-in barbeque support
bracket body to allow the roasting hood to open freely. When fully open, the hood leans
back slightly to prevent accidental closure.
In addition, where the cylinder is kept in an enclosed space underneath or near the build-
in barbeque, the following must be observed:
The cylinder must rest on a base to ensure that water will not accumulate, and that the
cylinder is clear of the surrounding soil.
There must be at least 200 square cm of ventilation openings per cylinder stored, at both
the top and bottom of the cylinder compartment, so that any accumulating gas can
quickly escape to the outside air. At least 50 square cm of the lower ventilation must be
within 15 mm of the base of the enclosure.
There must be a separation panel between the gas cylinder and the barbeque so that if a
high pressure gas leak occurs, there is no direct path between the cylinder compartment
and the bbq firebox.
Note that all these conditions are met by using prefabricated island (code: PBIM4L) available
from your local Barbeques Galore store.

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Where to put your barbeque (continued)
This appliance must only be used in an above ground, open air situation with natural ventilation,
without stagnant areas, where gas leakage and products of combustion are rapidly dispersed by
wind and natural convection. Any enclosure in which the appliance is used must comply with
one of the following:
(2) Within a partial enclosure that includes an overhead
cover and no more than two walls.
(1) Any enclosure with walls on all sides, but at
least one permanent opening at ground level,
and no overhead cover.
(3) Within a partial enclosure that includes an overhead
cover and more than two walls, the following shall apply:
(i) At least 25% of the total wall area is
completely open; and
(ii) At least 30% of the remaining wall area is
open and unrestricted.
(iii) In the case of balconies, at least 20% of the
total of the side, back and front wall areas
shall be and remain open and unrestricted.

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Checking the gas type and supply
Before assembling your barbeque, you should ensure your barbeque is suited to the type of gas
which you are going to use:
LPG, also known as Propane or Universal LPG:
Barbeques suited to LPG should have an orange sticker on the side saying “UNIVERSAL LPG”.
This is most commonly supplied as a portable 4 kg or 9 kg gas cylinder, which can be refilled or
swapped at petrol stations or your place of purchase when empty. Follow the assembly instruction
steps for how to fit and connect your portable cylinder.
Some homes have twin 45 kg LPG cylinders permanently installed near an outside wall. These
cylinders supply LPG gas to multiple appliances in the home via copper pipes, and are filled as
required by the gas supply company.
Natural Gas:
Barbeques suited to natural gas should have a white sticker on the side saying “NATURAL GAS”.
This is piped to your home in a similar fashion to water, so there are no cylinders to refill. You will
need to contact your local gas company to determine if Natural Gas is available in your area.
Fixed LPG Supply or Natural Gas Supply:
Barbeques which are connected to twin 45 kg LPG cylinders or to Natural Gas must be installed by
a licensed gasfitter, in accordance with the requirements of AS 5601, and local gas authority
requirements.
There are two approaches to installation:
(1) Permanent Piped Connection: Your barbeque may be permanently connected to the main
gas lines or LPG cylinders via copper pipe. This must be done entirely by the gasfitter, in
accordance with requirements of AS 5601, and local gas authority requirements. Your gasfitter will
ensure that your barbeque is permanently connected to the supply via copper pipe, the gas
pressure in the lines is adequate, pipe sizes are correct, all connections are secure, and that all
necessary components (such as secondary regulators and manual shutoffs) are included where
regulations require them. Once this is done, the barbeque cannot be moved. It is a permanent
fixture of the property.
(2) Bayonet Point: Alternatively, you can have the gas fitter terminate the gas line using a
“bayonet point”. This allows you to connect and disconnect the barbeque using a special hose and
bayonet termination. Such a hose is provided in the Natural Gas conversion kit NGCK250VJ.
Follow the instructions supplied with the kit to complete the connection. For LPG installations, an
appropriate hose is available from most barbeque retailers.

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Checking the gas type and supply (continued)
Even if your barbeque area already has a bayonet point, you will still need to call upon a gas fitter
to ensure that gas pressure is sufficient for your barbeque, and to ensure your barbeque functions
correctly before leaving. Where a gas fitter is required, the gasfitter must test the safety and
operation of the appliance before leaving, including gas pressure, ignition and burner operation.
Conduct a leak test before use.
To the installer: You must instruct the consumer on safe operation, and ensure these instructions
are left with the consumer before leaving the site.
To Change the Gas Type of Your Barbeque:
Your barbeque was manufactured to use LPG. It can thus be connected to LPG without any
alteration.
If you wish to connect your barbeque to natural gas, it will need to be converted beforehand using
the correct conversion jets (code: NGCJCDB) available at your nearest Barbeques Galore store.
This must be done by a licensed gas fitter or an authorised gas appliance technician. Connection
to the natural gas supply must be done by a licensed gasfitter.
If connecting to a standard bayonet outlet, the correct hose and governor assembly must be used
(code: NGCK250VJ) available at your nearest Barbeques Galore store). If connecting direct to the
gas supply, the gasfitter will need to use governor (code: RCV250) and appropriate fittings.
It is extremely dangerous to use the barbeque with the wrong type of gas. Fire or explosion may
result. Always conduct a leak test before use –see details later in this manual under “Safety leak
testing”.

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Contents list. Carefully unpack the carton and check all the parts:
1 x Firebox & Hood
Assembly
1 x Hood Handle with
screws, washers & bezels
2 x M6 Hex Nuts
1 x Cart / Cabinet
separator panel
1 x Hotplate
2 x Grease Channelling
Tray Brackets
4 x "S" Shaped Brackets
1 x Grease Cup(4B)
1 x Grease Channelling Tray
1 x Grease Channelling
Tray Handle
1 x Warming Rack
2 x Cooking Grills (4B)
1 x Cooking Grill (2B)
2 x M6*60mm Round Head
Screws
4 x M4*8mmRound Head
Screws (4B)
4 x M4*8mm Round Head
Screws (2B)
17 x M6*12mm Flat Head
Screws (4B)
14 x M6*12mm Flat Head
Screws (2B)
6 x Washer
φ 6.4 / 14.5mm
4 x M6*15mm Round Head
Screws
4 x Metal Washers
4B Deluxe only has these additional parts:
1x AC / DC Transformer 20W
4 x Ceramic Tiles
1 x Ceramic Tile Rack
1 x Electronic Ignitor
1 x Ignitor Cover Box
1 x Motor Bracket
1 x Battery
1 x DC Motor
1 x Rotisserie Kit
1 x Motor Adaptor
Before you start, check that you have all the contents as above. Remove all items
Including any packing materials from the firebox and hood assembly.

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Assembly instructions
If you are assembling a cart model or steel island, make sure you have
the separately supplied steel cart (code MC2CBL for 2B, code
MC4CBL for 4B).Assemble the cart(s) before you start on the firebox /
hood assembly.
If you are assembling multiple units together (e.g. 2B and 4B to make
one 6B bbq), assemble the bbqs to their respective carts first.
If you are fitting side shelves and / or a side burner, make sure you
have the separately supplied pack of 2 shelves (code MC2CDFFL) or
pack of 1 shelf + 1 side burner (code MC2CDFSL).
If you are assembling a build-in or a non-steel island, make sure you
have the separately supplied build-in kit (code CDBIKL) and if
purchased, the separately supplied island (code PBIM4L for 4B
alustone island).
If you purchased an island, assemble the island before you start on the
firebox / hood assembly.
If you want to run up to two adjacent gas modules (e.g. 2B and 4B) from
a single gas supply, you will need separately supplied corrugated gas
extension pipe (code: CBGASEXT).
Keep the bbq head resting on its polystyrene foam base until ready to
instal onto the cart or island.

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Assembly instructions (continued)
STEP 1 ALL MODELS: Attach the hood handle to the hood.
WHAT YOU NEED:
2 x Washers 15 / 6.5*mm
2 x M6*12mm Round Head Screws
2 x Handle Bezels
(Above components are factory pre-assembled onto the hood handle not in the bolt pack)
CAREFULLY OPEN THE BBQ HOOD TO ACCESS THE HANDLE HOLES FROM INSIDE
From inside the hood, with the hood open, fit the screw first through the washer, then through the
hood, then through the bezel and into the hood handle as shown. Tighten firmly.
Remove the screw on the Handle View from inside the hood: View from outside the hood:
STEP 2 ALL MODELS: Attach the grease channelling tray brackets.
WHAT YOU NEED
2 x Grease Channelling Tray Brackets
4 x M4*8mm Round Head Screws (4B)
4 x M4*8mm Round Head Screws (2B)
Screw the left and rights side brackets to the separator panel. Make sure the stopper screw heads
are at the top back inside edge as shown below.

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Assembly instructions (continued)
(These next two steps assume that you have already assembled the
cart using the instructions included with the cart)
STEP 3 CART MODELS ONLY: Fix the cart / cabinet separator panel
into place.
WHAT YOU NEED
9 x M6*12mm Flat Head Screws (4B)
8 x M6*12mm Flat Head Screws (2B)
Locate the separator panel in place and start the screws (two each side, three on the back, 4B has
two in the top front corners, 2B has 1 only in front corner). Get all the screws started, and only then
tighten all screws firmly.
BEFORE ATTACHING THE BBQ IN THE NEXT STEP, ADJUST
THE DOORS AND CASTORS IF REQUIRED SO THAT THE
CART AND DOORS ARE LEVEL AND THE DOORS OPEN AND
CLOSE EASILY. REFER TO THE CART ASSEMBLY
INSTRUCTIONS FOR MORE DETAILS.

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Assembly instructions (continued)
STEP 4 CART MODELS ONLY: Fix the firebox and hood assembly onto
the cart.
WHAT YOU NEED
4 x "S" shaped brackets
8 x M6*12mm Flat Head Screws
4 x Metal Washers
(a) Insert four “S”shaped brackets into the cart slots, oriented as shown, and fix with 4 x
M6*12mm Flat Head Screws to lock the bracket to the cart side panel.
(b) With help, carefully lower the head unit onto the cart, fix 4 x M6*12mm Flat Head Screws
and 4 x Metal Washers through the hole on “S”shaped bracket and lock it to the head.
Tighten all screws firmly.
Take care when fitting the barbeque in
place to also thread the hose and
regulator through the access hole in the
left side of the separator panel.
For deluxe models only: the three
electric cables need also to thread
through the right side of the access
hole in the separator panel.
The “S”shaped brackets must have the nutsert at the
top and facing inwards as shown above

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Assembly instructions (continued)
STEP 5 ONLY IF JOINING ADJACENT BBQS:
If you are joining two carts together, e.g. a 2B and 4B to make a 6B, then first assemble each unit
onto its respective cart as above. Adjust the cart heights to match each other, and join the adjacent
carts and fireboxes as detailed below.
(a) Bolt the adjacent carts together
WHAT YOU NEED
4x M6*15mm screws
4x M6 hex nuts
Join the two carts using two M6*15mm screws, and hex nuts as shown below:
Follow the instructions that came with the cart to properly level the carts and adjust the castors if
necessary so they are all in contact with the ground once the carts are level.
Doors and bbq
head units not
shown for clarity

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Assembly instructions (continued)
(b) If the two adjacent modules are both barbeques, then bolt the
adjacent fireboxes together
WHAT YOU NEED TO JOIN THE BBQ FIREBOXES:
2 x M6 Hex Nuts
2 x Washers φ6.4 /14.5mm
2 x M6*60mm screws
Join the 4B and 2B firebox using two M6*60mm screws, washers and hex nuts as shown.
(Note that the fibre washer goes immediately against the firebox inside the bbq)
Carts not shown
for clarity

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Assembly instructions (continued)
STEP 6 IF ATTACHING SIDE SHELVES:
Unscrew the 12 existing M6 x 15mm flat head screws as indicated
on the side panels. Keep the screws safely aside.

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Assembly instructions (continued)
STEP 7 CART MODELS ONLY: Attach the folding side shelf brackets
WHAT YOU NEED
4 x M6*40 mm long screws
.
STEP 8 CART MODELS ONLY: Attach the side shelf
Screw the side table bracket set to the left side of the bbq
using 4 pieces M6*40mm long screws and the two screws
already pre-fitted to the bracket set.
With the side shelf vertical,
hook it into place.
Tilt the shelf upwards and lock
it into its horizontal position
Push the edges down
to lock the shelf firmly

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Assembly instructions (continued)
STEP 9 CART MODELS ONLY: If the folding feature is not required,
the shelf can be bolted firmly in
place.
WHAT YOU NEED
2 x M6*12mm Locking nuts and bolts
for each shelf.
If folding is not required, lock the shelves into place with 1 x nut and bolt front and back as
below.
If you have two side shelves, attach the second side shelf in the
same way as the first, on the other side of the barbeque. Then
proceed direct to STEP 13.
If you have purchased a side burner, proceed with STEP 10 as
below.

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Assembly instructions (continued)
STEP 10 CART MODELS ONLY: Attach the side burner (if purchased)
WHAT YOU NEED
5 x M6*15mm short screws
Screw 4 pieces M6*15mm short screws
into the right side of the bbq as shown.
Do not screw in all the way. Leave a
5mm gap to allow the side burner to
hang over these screws in the next step.

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Assembly instructions (continued)
STEP 11 CART MODELS ONLY: Connect the side burner corrugated
gas pipe
The side burner corrugated gas pipe will already be connected to the side burner. You will need
to connect the other end to the bbq.
Use 1 piece M6*15mm short screw which
was removed from the bbq previously and
thread it through the side shelf and back
into the bbq control panel front corner hole
as shown. Tighten all screws.
(a) Remove the grease
channelling tray and use two
spanners to disconnect the
cap from the manifold outlet,
(one spanner to hold the
manifold, the other to loosen
the cap).
(b) Thread the
corrugated gas pipe from
the side burner through
the bbq as shown. You
will need to gently bend
the pipe a little to help
guide it into place.
(c) Connect the
corrugated gas pipe to the
manifold using two
spanners (one spanner to
hold the manifold, the
other to tighten the fitting).
Tighten firmly.

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A leak test as outlined later must be done when connecting to the gas and before lighting the bbq.
Once you have assembled both side shelves, proceed to Step 13
Assembly instructions (continued)
Only if you have purchased a build-in or an island:
STEP 12 BUILD-IN / ISLANDS ONLY: Attach the build in support
brackets and separator panel.
WHAT YOU NEED
1 x separately supplied build-in kit (code CDBIKL) includes:
2 x brackets
8 x M6*35mm screws
1 x 4B front dress piece
Only for 2 burner build-in, you may also require separately supplied grease channelling tray front
dress piece (code: CDBIK2)
(a) Carefully lay the firebox / hood assembly on its back as shown.
(b) Unscrew the existing M6*15 mm flat head screws on the side panels as indicated below.
(d) Adjust the corrugated
gas pipe so that it is neat
and out of the way. It is
safe to bend this pipe
gently by hand.