Barbeques Galore UN2616ACT User manual

Manual#P80151149A- Date:2015/12/15
AssemblyInstructions
UN2616ACT
Failuretocomplywiththeseinstructionscould
result inafireorexplosion thatcould cause
seriousbodilyinjury,deathorpropertydamage.
Whetherthisgrill wasassembledbyyou or
someoneelse,youmustreadthisentiremanual
beforeusingyourgrill toensurethe grillis
properlyassembled,installed andmaintained.
Use yourgrill atleast3feetaway fromany
wall orsurface. Useyourgrillatleast 3feet
away fromcombustible objectsthatcan meltor
catchfiresuchasvinylorwood siding,fences
and overhangsorsourcesofignition including
pilotlightson waterheaters and liveelectrical
appliances.
THISGAS APPLIANCEISDESIGNEDFOR
OUTDOORUSE ONLY.
Never useyourgasgrill inagarage,porch,
shed,breezewayoranyotherenclosed area.
Never obstructtheflowofventilationair
aroundyourgasgrillhousing.
Never disconnectthegasregulatororanygas
fitting whileyourgrillislit.Alit grillcanignite
leaking gasandcauseafireorexplosion which
couldresultinpropertydamage,personalinjury
ordeath.
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WARNING
! !
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Grill Information Center:
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NOTETO ASSEMBLER/INSTALLER:
Leavethismanualwiththe consumer.
NOTETO CONSUMER:
Keep thismanualforfuturereference.
RECORDYOURSERIAL#
__________________
(see silverCSA labelon mainbodyofgrill)
IMPORTANT:
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FREE HELP
FROMTHEGRILLEXPERTS
Grand Hall isthe experton thisproduct
and trained tohelpyou with:
visitwww.grandhall.com orcall:
1-800-474-5587
Monday-Friday8:00am-4:30pmPST
AssemblyQuestions
Grill Operation
ReplacementofDamagedorMissing parts
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UN3216ACT

2
Hardware Diagram for Model UN2616ACT &UN3216ACT
Hardware Pack ForModel UN2616ACT&UN3216ACT
PanHeadScrew1/4"x3/8"
Qty.12
Part#S182G04061
PanHeadScrew3/16"x3/8"
Qty.59
Part#S182G03061
Wrench
Qty.1
Part#P05515124L
PhillipsHeadScrew3/16"x1-5/8"
Qty.8
Part#S112G03261
HexHeadScrew3/16"x3/8"
Qty.8
Part#S162G03064
PanHeadScrew3/16"x1/2"
Qty.2
Part#S182G03081
Alreadyinstalled ingrillbowl
sidepanels
PART# PARTDESCRIPTION QTY PURPOSEOFPART
P06013019B HardwarePack 1 ForusetoassembleUN2616ACT&UN3216ACT
S182G04061 PanHeadScrew1/4"x3/8" 4
S182G03061 PanHeadScrew3/16"x3/8" 8
S182G03061 PanHeadScrew3/16"x3/8" 4
S182G04061 PanHeadScrew1/4"x3/8" 8
S182G03061 PanHeadScrew3/16"x3/8" 4 InstallLowerDoor Brackets
S182G03061 PanHeadScrew3/16"x3/8" 2 InstallDoorGuidePlate
S182G03061 PanHeadScrew3/16"x3/8" 6 InstallCartRearPanel
S182G03061 PanHeadScrew3/16"x3/8" 1 LPRegulatorHoseHolder
P05515124L Wrench 1 InstallCasters
S182G03061 PanHeadScrew3/16"x3/8" 6
InstallCartPartitionPanelBracketand CartPartition Panel
(UN3216ACTOnly)
S182G03061 PanHeadScrew3/16"x3/8" 8 InstallTankHolderand HolderAssembly
S182G03061 PanHeadScrew3/16"x3/8" 4 InstallCartFrontBracket
S182G03061 PanHeadScrew3/16"x3/8" 8 InstallUpperDoor Brackets
S182G03061 PanHeadScrew3/16"x3/8" 6 InstallLeft/Right GrillBowlTrimPanel
S112G03261 PhillipsHead Screw3/16"x1-5/8" 8 InstallGrillHead
S162G03064 HexHeadScrew3/16"x3/8" 8 InstallSide Shelves
S182G03061 PanHeadScrew3/16"x3/8" 2 InstallControlBoxwithBracket (OB26 &OB32Only)
S182G03081 PanHeadScrew3/16"x1/2" 2 InstallGrillBowlSidePanel
InstallCasterSeatstothe Cart SidePanels
InstallCartBottomPaneltoCart SidePanels
AlreadyInstalled inGrill BowlSide Panel

PartsDiagramforModelUN2616ACT
3
29
28
25
1
6
8
23
21
19
16
15
14
10
12
11
2
3
18
13
5
9
7
27
26
4
20
22
24
16
17

Parts ListforModel UN2616ACT
4
KEY DESTRIPTION PART# QTY.
1LPRegulatorHoseHolder P055360034 1
2Grill BowlTrimPanel, Left P007420264 1
3Grill BowlTrimPanel, Right P007430564 1
4Cart Side Panel, Left P076020294 1
5Cart Side Panel, Right P076030324 1
6Side Shelf, Left P011060544 1
7Side Shelf, Right P011070494 1
8Side ShelfTrimPlate, Left P075030304 1
9Side ShelfTrimPlate, Right P075020384 1
10 DoorBracket, Left/Upper P03313031F 1
11 DoorBracket, Right/Upper P03313032F 1
12 DoorBracket, Left/Lower P03313033F 1
13 DoorBracket, Right/Lower P03313034F 1
14 DoorAssembly, Left P043050624 1
15 DoorAssembly, Right P043060324 1
16 DoorHinge Y0550002 2
17 DoorMagnet P05523056L 4
18 DoorGuide Plate P05510137A 1
19 CasterSeat, LeftFront&Right Rear P05327064H 2
20 CasterSeat, Right Front &Left Rear P05327065H 2
21 Caster, 2"without Brake P05104008A 2
22 Caster, 2"withBrake P05104009A 2
23 Cart Front Bracket P033050734 1
24 Cart BottomPanel(LPG) P010080454 1
25 Cart RearPanel P077021464 1
26 TankHolderBracket (LPG) P040090354 2
27 TankHolder(LPG) P053590034 1
28 TankFastening Strap (LPG) P05314002V 1
29 ControlBoxBracket P03343018C 1
Operator'sManual P80151138A 1

PartsDiagramforModel UN3216ACT
5
2
327
31
16
17
30
25
1
23
21
19
16
15
14
10
12
11
18
13
5
26
28
29
4
20
22
24
9
7
6
8

Parts ListforModel UN3216ACT
6
KEY DESTRIPTION PART# QTY.
1LPRegulatorHoseHolder P055360034 1
2Grill BowlTrimPanel, Left P007420264 1
3Grill BowlTrimPanel, Right P007430564 1
4Cart Side Panel,Left P076020294 1
5Cart Side Panel,Right P076030324 1
6Side Shelf, Left P011060544 1
7Side Shelf, Right P011070494 1
8Side ShelfTrimPlate, Left P075030304 1
9Side ShelfTrimPlate, Right P075020384 1
10 DoorBracket,Left/Upper P03313031F 1
11 DoorBracket,Right/Upper P03313032F 1
12 DoorBracket,Left/Lower P03313033F 1
13 DoorBracket,Right/Lower P03313034F 1
14 DoorAssembly, Left P04305061G 1
15 DoorAssembly, Right P04306031G 1
16 DoorHinge Y0550002 2
17 DoorMagnet P05523056L 4
18 DoorGuide Plate P05510137A 1
19 CasterSeat, Left Front &Right Rear P05327064H 2
20 CasterSeat, Right Front&Left Rear P05327065H 2
21 Caster, 2"withoutBrake P05104008A 2
22 Caster, 2"withBrake P05104009A 2
23 Cart Front Bracket P033060414 1
24 Cart BottomPanel(LPG) P010080444 1
25 Cart RearPanel P077021474 1
26 Cart Partition Panel P075120184 1
27 Cart Partition PanelBracket P033040684 2
28 TankHolderBracket (LPG) P040090354 2
29 TankHolder(LPG) P053590034 1
30 TankFastening Strap(LPG) P05314002V 1
31 ControlBoxBracket P03343018C 1
Operator'sManual P80151138A 1

AssemblyInstructionsforModelUN2616ACT&UN3216ACT
1
CAUTION : Even thoughit ispossibleforoneperson toassemblethisgrill,itisbettertoobtainassistancefrom
anotherpersonwhenhandlingthelarge,heavypieces.
2
7
PanHeadScrew1/4"x3/8"
Qty.4
Part#S182G04061
PanHeadScrew3/16"x3/8"
Qty.8
Part#S182G03061
AttachtheLeft Front(LF)andLeft Rear(LR)CasterSeatsonthe Left CartSidePanelusing 2PanHead
Screws1/4"x3/8"and4PanHeadScrews3/16"x3/8"and tighten securelyasshown.
Repeatthesamestepson the RightSide.
Install Caster Seats
Install CartBottomPanel,Lower DoorBracketsand DoorGuidePlate
AttachCartBottomPaneltobothSide Panels. Make suretheholesonthe panelsarealignedasshown. Insert
4PanHead Screws3/16"x3/8".Donot fullytighten thescrewsuntilthestep3isfullycompleted.
SecuretheCasterSeatsfromthe undersideoftheCart BottomPanelusing8PanHeadScrews1/4"x3/8".
Installthe Left/Lower andRight/LowerDoor BracketsontoCartSidePanelsusing4PanHead Screws
3/16"x3/8"andtighten securely.
Attach theDoorGuidePlatetotheCart BottomPanelusing 2PanHeadScrews3/16"x3/8"and tighten securely.
PanHeadScrew3/16"x3/8"
Qty.10
Part#S182G03061
PanHeadScrew1/4"x3/8"
Qty.8
Part#S182G04061
Cart SidePanel, Left CartSidePanel,Right
CasterSeat
DoorBracket,
Left/Lower
DoorGuidePlate
CartBottomPanel
PanHead Screw
1/4"x3/8"
LF
LR
PanHead Screw
3/16"x3/8"
PanHead Screw
1/4"x3/8"
PanHead Screw
3/16"x3/8"
PanHead Screw
3/16"x3/8"
RF
RR
Note:Thegastank
holeshouldbeon
the leftside.
PanHead Screw
3/16"x3/8"
PanHead Screw
3/16"x3/8"

3Install CartRear PanelandHose Holder
8
Installthe CartRearPaneltotheCart Side Panelsusing6PanHeadScrews3/16"x3/8"and tighten securelyas
shown.
Attachthe RegulatorHoseHolder ontotheleft side ofCart RearPanelusing1PanHeadScrew3/16"x3/8"and
tightensecurelyasshown.
Tightenall screwson theBottomPanelsecurely.
PanHeadScrew3/16"x3/8"
Qty.7
Part#S182G03061
InstallCasters
TurntheCartupsidedownandplaceit on the flat groundasshown.
Install4Castersintothethreadedholesonthe CasterSeats. Makesurethe2Casterswithbrakesareinstalled
at thefront. Turnthethreaded stembyhand,clockwiseuntil itstops.Tightensecurelywiththeprovidedwrench.
4
Wrench
Qty.1
Part#P05515124L
LPRegulator
Hose Holder Cart RearPanel
Casterwithbrake
Caster without brake
Casterwithbrake

InstallCartPartitionPanelBracketandCartPartitionPanel(ForUN3216ACTonly)
Installthe CartPartitionPanelBracketsontothe CartBottomPanelusing2PanHeadScrew3/16"x3/8"
asshown.
Alignthe 2holesontheCartPartition Panelwiththe 2holesontheCart PartitionPanelBracket. Insert
2PanHeadScrews3/16"x3/8"andtightenthem.
Alignthe2holesontheCartPartitionPanelwiththe2holesontheRight SidePanel. Insert2PanHead
Screws3/16"x3/8"andtightenthem.
Tighten all screwssecurely.
5
PanHeadScrew3/16"x3/8"
Qty.6
Part#S182G03061
6InstallTankHolderandHolderAssembly
Attach Tank HoldertotheTank HolderBrackets.Align the4holes on theTank Holderwiththe4holes
ontheTankHolderBrackets(2holes on eachbracket). Insert 4PadHeadScrews3/16"x3/8"and tighten
securely.
AttachtheTankHolderAssemblytotheCartBottomPaneland make surethestrap isfacingtothe front.
Align the4holes(2holes on each bracket) on thebottomoftheTank HolderBracketswiththe4holes
on theCart BottomPanel.Insert 4PanHeadScrews3/16"x3/8"and tightensecurely.
PanHeadScrew3/16"x3/8"
Qty.8
Part#S182G03061
9
Cart Partition Panel
CartPartitionPanelBracket
Tank Holder
TankHolderBracket
Strap

10
PanHeadScrew3/16"x3/8"
Qty.4
Part#S182G03061
InstallCartFrontBracket
Attach 2Pan HeadScrews3/16"x3/8"tothefrontinsideedges ofbothCart SidePanels,tightenithalf
wayonly.Install theCartFrontBrackettothe CartSidePanelswiththenotchson bothendsmatch the
screws.FullytightenthescrewstosecuretheCart FrontBracket.
7
PanHeadScrew3/16"x3/8"
Qty.8
Part#S182G03061
8InstallDoorsandUpperDoorBrackets
InstallLeft/UpperDoorBrackettothe left sideofCart FrontBracketusing4PanHeadScrews3/16"x3/8"and
tighten securely. (Note:The UpperDoor Bracket fortheleft side ismarkedwith"L".The UpperDoor Bracket for
the rightsideismarked with"R".)
Install theleft Door.Align theholeon theupperedgeoftheLeft Doorwiththenippleon theLeft Upper Door
Bracket. Lift theLeft Doorupwardforinserting thenippleand depressing thespring-loadedDoorPinon the
bottomofthedoor.Then,align theDoor Pinwiththeholeon theLowerDoorBracketbysliding ittothecenterof
bracket.The DoorPinwillclickintothehole.
Repeat thesamesteps fortheRightDoor.
Nipple
CartFrontBracket
L
R
Pan Head Screw
3/16"x3/8"
DoorBracket, Left/Upper
Spring-loadedDoorPin
DoorBracket,Left/Lower

11
9InstallLeft/RightGrillBowlTrimPanel
Install the Left Grill BowlTrimPanelon thetop oftheLeft Cart Side Panelusing 3PanHeadScrews
3/16"x3/8"and tightensecurelyasshown.
RepeatthesamestepsfortheRightGrill BowlTrimPanel.
PanHeadScrew3/16"x3/8"
Qty.6
Part#S182G03061
10 Install GrillHead
Withthehelpofyourassistants,lift theGrill Headand placeit on thetop oftheGrillBowlTrimPanels.
Makesuretheregulatorhosesitsinsidethe hoseholderas shown.
Aligntheholes on the Grill Bowlwiththeholeson the TrimPanels.Insert the8PhillipsHeadScrews
3/16"x1-5/8"andtightensecurely.
PhillipsHeadScrew3/16"x1-5/8"
Qty.8
Part#S112G03261
Grill BowlTrimPanel,Right
GrillBowlTrimPanel, Left
RegulatorHose
Grill Head
Grill BowlTrimPanel

12
11 InstallSideShelves
Removepre-assembled1PanHeadScrew3/16"x1/2"and 2Countersunk FlatHeadScrews
3/16"x1/4"fromtheRightBowlSidePanelas shown.Keep the1PanHeadScrew3/16"x1/2"
forreinstallation.
Attach theRightSideShelfontotheRightBowlSidePanelusing 4HexHeadScrew3/16"x3/8"
and theremoved1PanHeadScrew3/16"x1/2"and tightensecurely.
RepeatthesamestepsfortheLeft SideShelfinstallation.
HexHeadScrew3/16"x3/8"
Qty.8
Part#S162G03064
PanHeadScrew3/16"x1/2"
Qty.2
Part#S182G03081
Alreadyinstalledingrill bowl
12 Install Transformer
OpentheDoors,locatethe4keyholesontherightsideofCart RearPanelas shown.
Attach TransformertotheCart RearPanelbyinserting 4stud boltson theTransformerintothe4key
holes ontheCart RearPanel. Press the Transformerdownwardsuntil itrestfirmlyinplace.(See Fig.1)
Insert Transformer-PlugintoTransformer-Socketand tightensecurely. (SeeFig.2)
Pulloutthe TransformerCordfromtheholeontheleftsideofCartRearPanel.
ConnecttheTransformerpowersupplycordplug intoaproperlygrounded120VAC outlet.
Turnon theGrill Lightsbypushing theLightSwitchon theControlPanel.
CountersunkFlatHeadScrew
3/16"x1/4"
Qty.4
Part#S112G03041
2
1
SideShelf, Left
SideShelf, Right
Pan Head Screw
3/16"x1/2"
2CountersunkFlat
Head Screw
3/16"x1/4"
(Takeaway)
Transformer
Fig.2
Wire
Transformer-socket
Transformer-plug
AC-plug
Fig.1
Forillustration purposes,the
GrillHeadisnotshown.
PulltheTransformer
Cordoutfromthe
hole.

13 InstallLEDControl Box(ForOB26 &OB32only)
OpentheDoors,locatetheLED ControlBoxon therightside.
TheLED ControlBoxisassembledwithaoldMounting Bracketforbuilt-inmodel.Detach theBracket
byremoving the twoscrews.(See Fig.3)
Replacethe BracketforCartmodel. Attachthe newMountingBrackettothe ControlBoxbyusingthesame
screwsremoved and tightensecurely.(See Fig.4)
Attach 2Pan Head Screws3/16"x3/8"tothefrontinsideedgeofRightCartSide Panelasshown.Tighten
the screwsonlyhalf way.Install theControlBoxtothe RightCartSidePanelbyaligningthe twokeyholes
intheMounting Bracketwithtwoscrews.Makesurethescrewheadsareengagedwithkeyholeslots,
pressing theBracketdownwarduntil itrestinplacefirmly.Doublecheck thewireoutletoftheControl
Boxisfacing downwardpriortightening thescrewstosecuretheControlBoxinplace as shown.
13
PanHeadScrew3/16"x3/8"
Qty.2
Part#S182G03061
Fig. 3
Fig. 4
OldMounting Bracket
New Mounting Bracket
ControlBox
ControlBox
Pan Head Screw
3/16"x3/8"