Barbeques Galore Grand Turbo B3810ALP User manual

Manual#P80151104B-Date:2010/03/05
Failuretocomplywiththeseinstructionscould
resultinafireorexplosionthatcouldcause
seriousbodilyinjury,deathorpropertydamage.
Whetherthisgrill wasassembled byyouor
someoneelse,youmustreadthisentiremanual
beforeusing yourgrilltoensurethe grillis
properlyassembled,installedandmaintained.
Use yourgrill atleast3feetaway fromany
wall orsurface. Useyourgrill atleast 3feet
awayfromcombustibleobjectsthatcanmeltor
catchfiresuchasvinylorwood siding,fences
and overhangsorsourcesof ignition including
pilotlightson waterheatersand liveelectrical
appliances.
THISGASAPPLIANCEISDESIGNEDFOROUT-
DOORUSEONLY.
Never useyourgasgrillinagarage,porch,
shed,breezewayoranyotherenclosedarea.
Never obstructthe flowofventilation air
around yourgasgrill housing.
Never disconnectthe gasregulatororanygas
fitting while yourgrillislit. Alitgrill canignite
leakinggasandcauseafireorexplosionwhich
couldresultinpropertydamage,personalinjury
ordeath.
Ÿ
Ÿ
Ÿ
Ÿ
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Ÿ
WARNING
! !
Ÿ
Grill Information Center:
Ÿ
Ÿ
NOTETOASSEMBLER/INSTALLER:
Leavethismanualwiththeconsumer.
NOTETOCONSUMER:
Keepthismanualforfuturereference.
RECORDYOURSERIAL#
__________________
(seesilverCSAlabelonmainbodyofgrill)
IMPORTANT:
Ÿ
FREEHELP
FROMTHEGRILLEXPERTS
Grand Hall isthe expertonthisproduct
andtrained tohelpyouwith:
visitwww.grandhall.comorcall:
1-877-934-7455
Monday-Friday8:00am-4:30pmCST
AssemblyQuestions
GrillOperation
ReplacementofDamagedorMissingparts
Ÿ
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LiquidPropaneGas(LPG)Grill
ModelsB3810ALP,B3810BLP,BAI10ALP&BAI10BLP
NaturalGas(NG)Grill
ModelsB3810ANG,B3810BNG,BAI10ANG&BAI10BNG
B3810ALP/NG BAI10ALP/NG
B3810BLP/NG BAI10BLP/NG

TableofContents
Primary SafetyWarnings............................1-3
Pre-AssemblyInstructions................................3
PartDiagramsand Lists............................4-15
AssemblyInstructions.................................16-23
Use&CareInstructions:
•GasSafetyand LeakTests..............24-27
• NaturalGasConnection............................28
•LightingInstructions...............................29-30
•Troubleshooting...........................................31
•RotisserieInstruction.............................32-34
CleaningandMaintenance.......................35-36
CookingGuide..........................................A1-A5
FrequentlyAsked Questions..................A6-A7
Warranty...........................................Back Cover
2
Donotstoreorusegasolineorother
flammableliquidsorvaporsinthe
vicinityofthisoranyotherappli-
ances.
AnLPcylindernotconnectedfor
useshallnotbestoredinthevicinity
ofthisoranyotherappliance.
1.
2.
•LPGmodelsmustbeusedwithLiquidPropane
Gas and theregulatorassemblysupplied.Natural
Gas modelsmustbeusedwithNaturalGas only.
Anyattempttoconvert thegrill fromonefueltype
toanotherisextremelyhazardousand will voidthe
warranty.
Keepgas regulatorhose awayfromhotgrill sur-
faces and dripping grease.Avoidunnecessarytwist-
ing ofhose.Visuallyinspecthose priortoeach use
forcuts,cracks,excessivewearorotherdamage.
Ifthehose appearsdamageddo notuse thegas
grill.Call 1-877-934-7455 foracertifiedreplace-
menthose.
CaliforniaProposition65
Combustionbyproductsproduced when using this
productcontainchemicalsknowntotheStateofCali-
forniatocause cancer, birthdefects,orotherreproduc-
tiveharm.
Brass componentson thegrill,such as hose fittings,
propanecylindervalves (soldseparately)and burner
valvestems,containleadwhich isknowntotheState
ofCaliforniatocause cancer, birthdefects,orother
reproductive harm.
Neveruse charcoal orlighterfluidinthisgas grill.
Failuretocomplywiththese instructionscouldresult
inagrease fireorexplosion thatcouldcause serious
bodilyinjury,deathorpropertydamage.
TheGrease Traymustbevisuallyinspectedbefore
each grill use.Removeanygrease and washGrease
Traywithamildsoapand warmwatersolution. Failure
tocomplywiththese instructions couldresult ina
grease fireorexplosion thatcouldcause serious
bodilyinjury,deathorpropertydamage.
•
•
•
•
!
Thisappliance,when installed,mustbe electri-
callygrounded inaccordancewithlocalcodes
or,inthe absenceoflocalcodes,withthe
National Electrical Code,ANSI/NFPA 70, orthe
Canadian Electrical Code,CSA C22.1.
Keep anyelectricalsupplycordand the fuel
supplyhoseawayfromanyheated surfaces.
•
•
WARNING !
DANGER
!!
1.
2.
3.
4.
Ifyousmell gas:
Shutoff gas totheappliance.
Extinguishanyopenflame.
Openlid.
Ifodorcontinues,keepawayfrom
theappliance andimmediatelycall
yourgas supplieroryourfire
department.
WARNING
! !
WARNING
! !
CSA labellocatedon
the RotisserieBurner
Wind Shield.

Pre-AssemblyInstructionsForYourSafety
WARNING
CAUTION
! !
Failuretocomplywiththeseinstructionsmay result
inahazardoussituationwhich,ifnotavoided,may
resultininjury.
Forsafeoperation ensuretheGas ValveAssembly
OrificeisinsidetheBurnerTubebeforeusing your
grill.(See figure). IftheOrificeisnotinsidethe
BurnerTube,lightingthe Burnermaycause
explosion and/orfireresulting inseriousbodily
injuryand/orpropertydamage.
METHOD 1:Bend astiff wireorwirecoathanger
intoasmall hook as shownand run thehook
through theBurnerTubeand insidetheBurner
severaltimes toremovedebris.
METHOD 2:Use abottlebrushwithaflexiblehandle
and run thebrushthrough theBurnerTubeand
insidetheBurnerseveraltimes toremoveany
debris.
METHOD 3:Use anairhose toforceairthrough
each BurnerTube.Theforcedairshouldpass
debrisorobstructionsthrough theBurnerand out
thePorts.
TOCLEANBURNERTUBE,
INSERTHOOK
HERE
BurnerTube
9
3
BurnerPort Foot
1.
2.
3.
4. Refertothefigurebelowandperformone ofthese
3cleaningmethods:
CarefullylifteachBurnerupandaway fromtheGas
ValveOrifice.
CheckandcleanBurner/Venturi Tubesfor insectsand
insectnests.Acloggedtubecanlead toafirebeneath
the grill.
Spidersand small insectscanspinwebsand nest
inthegrill BurnerTubes during transitand ware-
housing which canleadtoagas flowobstruction
resulting inafireinand around theBurnerTubes.
Thistypeof"FLASHBACK FIRE"cancause serious
grill damageand createanunsafeoperating con-
dition fortheuser.
Toreduce thechance ofFLASHBACK FIRE
you mustcleantheBurner Tubes as follows
before initialuse. Alsodo thisatleastoncea
monthinsummerand fall orwheneverspidersare
activeinyourarea,and ifyourgrill has notbeen
usedforanextendedperiod oftime.
Remove thescrewsfromtherear ofeachMainBurner
usingaPhillipsHeadScrewdriver.
WARNING: Grease cangetveryhot. AlwayshandletheGrease
Tray withaflameretardantBBQmitt.Beforeremovingthe
Tray,alwaysbe surethatthegrill hasproperlycooled.Be
awarethatthe Traydoescontaingreaseandbeextremely
carefulwhenremoving theTraytopreventspillage.Failureto
followtheseinstructionscouldcause seriousbodilyinjuryor
propertydamage.
Grill Installation Codes
Theinstallation mustconformwithlocalcodes or, inthe
absenceoflocalcodes,witheithertheNationalFuelGas
Code,ANSIZ223.1/NFPA 54,NaturalGas and Propance
Installation Code,CSA B149.1,orPropaneStorageand
Handling Code,B149.2.
•
•
•
PRE-ASSEMBLY
Readandperformthefollowingpre-assemblyinstruc-
tions:
ToolsRequiredforAssembly:
protectiveworkgloves
protectiveeyewear
You will needassistancefrom2peopletohandlethe
grillheadand otherlarge,heavyparts.
Openlidofshippingcarton.Removetopsheetof
cardboardandpacking materials.Lay cardboardsheet
onflooranduseasaworksurfacetoprotectfloorand
grillpartsfromscratches.
Youmayslicethecartonfrontcornerswithautilityknife
tolayopenthecarton frontpanel.Thisallowsyou to
raise theLidand remove thecomponentspackedin-
side,makingiteasiertolift.
UsetheHardwareandPartDiagramstoensureall items
areincluded andfreeofdamage.
Donotthrowawaythebagsofhardwarethatarein-
cluded withboxedparts.These arerequiredforassem-
bly.
Donotassembleoroperatethe grillifitappearsdam-
aged.If therearedamagedormissingpartswhenyou
unpacktheshippingboxoryou havequestions during
theassemblyprocess call 1-877-934-7455 M-F8AM-
4:30PMCSTforassistance.
CAUTION !
Whenusing electricalappliances,basicsafety
precautionsshould always beused.
!
Orifice BurnerTube
GasValveAssembly
PhillipsHeadScrewdriver

Hardware Parts List for Models B3810ALP/NG &B3810BLP/NG
4
Hardware Diagramfor Models B3810ALP/NG &B3810BLP/NG
*OneBattery/AA includedin theHardwarePack
Hardware Diagramfor B3810ALP/NG Cart Model
PhillipsHeadScrew
1/4"x1/2"
Qty.10
Part#S112G04081
PhillipsHeadScrew3/16"x1/2"
Qty.6
Part#S112G03081
Alreadyinstalledin theLeftCart
SidePanelTrimPlate
PART# PARTDESCRIPTION QTY PURPOSEOFPART
P06030012A HardwarePack 1 ForuseinassemblyofB3810ALP/NG&B3810BLP/NGModels
S162G04081 HexHead Screw1/4"x1/2" 5
S112G04081 PhillipsHead Screw1/4"x1/2" 2
S362G04061 Flange Nut 1/4" 2
S112G04041 PhillipsHead Screws1/4"x1/4" 2
S411G04011 PlainWasher1/4" 2
S182G03061 Pan HeadScrew3/16"x3/8" 2 InstalltheLPRegulatorBrackets(forB3810BLPModels)
S182G03061 Pan HeadScrew3/16"x3/8" 3 InstalltheTankTraySet (forB3810ALP&B3810BLPModels)
S112G04081 PhillipsHead Screw1/4"x1/2" 11
S112G04081 PhillipsHead Screw1/4"x1/2" 4
S362G04061 Flange Nut 1/4" 4
S112G03081 PhillipsHead Screw3/16"x1/2" 6 InstallLeftCart SidePanelTrimPlate(forB3810ALP/NGModels)
InstallBowltoCart(forB3810ALP/NGModels)
InstallBowlSide TrimPanel(forB3810BLP/NGModels)
InstallTransformerBrackettotheLeftPanelofthe BowlFrame
(forB3810BLP/NGModels)
Alreadyinstalled inthe LeftCart SidePanelTrimPlate
Alreadyinstalled inthe Left/RightPanelsofBowlFrame
PhillipsHeadScrew
1/4"x1/2"
Qty.4
Part#S112G04081
Alreadyinstalledin theLeft/RightPanelsofthe
BowlFrame
FlangeNut1/4"
Qty.4
PPart#S362G04061
Hardware Parts List for B3810ALP/NG Cart Model
PART# PARTDESCRIPTION QTY PURPOSEOFPART
P06030013A HardwarePack 1 For useinassemblyB3810ALP/NGCart Models
S112G04081 PhillipsHead Screw1/4"x1/2" 10
S112G04081 PhillipsHead Screw1/4"x1/2" 4
S362G04061 Flange Nut 1/4" 4
S112G04081 PhillipsHead Screw1/4"x1/2" 1 Installthe Side BurnerLidChain
InstallSide Shelves
Alreadyinstalled inthe RearPanelofthe BowlFrame
Alreadyinstalled inthe Left/RightPanelsofBowlFrame
PhillipsHeadScrew
1/4"x1/2"
Qty.4
Part#S112G04081
Alreadyinstalledin theLeft/RightPanelsofthe
BowlFrame
FlangeNut1/4"
Qty.4
PPart#S362G04061
PhillipsHeadScrew1/4"x1/2"
Qty.1
Part#S112G04081
Alreadyinstalledin theRearPanelofthe
BowlFrame
PhillipsHeadScrew
1/4"x1/2"
Qty.13
Part#S112G04081
HexHeadScrew
1/4"x1/2"
Qty.5
Part#S162G04081
PhillipsHeadScrew
1/4"x1/4"
Qty.2
Part#S112G04041
PanHeadScrew
3/16"x3/8"
Qty.5
Part#S182G03061
Plain Washer1/4"
Qty.2
Part#S411G04011
FlangeNut1/4"
Qty.2
Part#S362G04061

5
Hardware Parts List for Models BAI10ALP/NG &BAI10BLP/NG
PART# PARTDESCRIPTION QTY PURPOSEOFPART
P06030015AHardwarePack 1 Foruseinassemblyof BAI0ALP/NGCartModel
S112G04081PhillipsHead Screw1/4"x1/2" 8 InstallSide Shelves
S182G03081Pan Head Screw3/16"x1/2" 2 InstallSide Shelves
Alreadyinstalled inthe Bowl Panel,Outside Left/Right
*TwoBatteries/AA includedin theHardwarePack
PhillipsHeadScrew
1/4"x1/2"
Qty.8
Part#S112G04081
PART# PARTDESCRIPTION QTY PURPOSEOFPART
P06030014A HardwarePack 1 For useinassemblyofBAI10ALP/NG&BAI10BLP/NGModels
S162G04081 HexHead Screw1/4"x1/2" 6
S112G04041 PhillipsHeadScrew1/4"x1/4" 2
S112G04041 PhillipsHeadScrews1/4"x1/4" 2
S411G04011 PlainWasher 1/4" 2
S182G03061 Pan Head Screw3/16"x3/8" 2 Install the LPRegulatorBrackets(forBAI10BLPModel)
S182G03061 Pan Head Screw3/16"x3/8" 3 Install the TankTraySet(forBAI10ALP&BAI10BLPModel)
S182G03081 Pan Head Screw3/16"x1/2" 6
S112G04081 PhillipsHeadScrew1/4"x1/2" 2
S112G03081 PhillipsHeadScrew3/16"x1/2" 12 Install LeftandRightCart SidePanelTrimPlates(for
BAI10ALP/NGModels)
Alreadyinstalled inthe LeftandRightCart SidePanelTrimPlates
Install Rear TrimPanel(for BAI10BLP/NGModels)
Install BowltoCart(forBAI10ALP/NGModels)
Alreadyinstalled inthe BowlPanel, Outside Rear
Install Transformer BrackettotheLeft Panelof the BowlFrame
(for BAI10BLP/NGModels)
PhillipsHeadScrew3/16"x1/2"
Qty.12
Part#S112G03081
Alreadyinstalledin theLeftand
RightCartSidePanelTrimPlates
PanHeadScrew3/16"x1/2"
Qty.2
Part#S182G03081
Alreadyinstalledin theBowlPanel,
OutsideLeft/Right
Hardware Diagramfor Models BAI10ALP/NG &BAI10BLP/NG
HexHeadScrew
1/4"x1/2"
Qty.6
Part#S162G04081
PhillipsHeadScrew
1/4"x1/4"
Qty.4
Part#S112G04041
PanHeadScrew
3/16"x3/8"
Qty.5
Part#S182G03061
Plain Washer1/4"
Qty.2
Part#S411G04011
PanHeadScrew3/16"x1/2"
Qty.6
Part#S182G03081
Alreadyinstalledin theBowlPanel,
OutsideRear
PhillipsHeadScrew1/4"x1/2"
Qty.2
Part#S112G04081
Hardware Parts List for BAI10ALP/NG Cart Model
Hardware Diagramfor BAI10ALP/NG Cart Model

PartsDiagramforModelsB3810ALP/NG&B3810BLP/NG
6
B3
B1
B2
5
216
3
8
4
7
10
9
14
12
15
18 16
13
24A
27
19 22 A7 A6 A3 A4 A1
55 17
A2
A8 A5
40
41
43A
44
45
46
47
42B
91
90
23
21
20
24B
25
26
30
33
37A
39
38 37
36 35A
34
31A
29
28
92
89
88
87
86
63
50
48
53 54
52
58
60
74
57
60
62 49
59
51
75
77B 78 79
80
81
82
76
85
84
70
69
72
71
66
65
68
67
73
59 61
64
83 77A
93
97
94 96 95
35B
32
11
56B(Optional)
42A
31B
69
70
98
98
56A
43B

PartsList forModelB3810ALP/NG&B3810BLP/NG
7
KEY DESCRIPTION B3810ALP/NGPART# B3810BLP/NGPART# QTY
1LidAssembly Y0130016 Y0130016 1
2 LidHandleBracket P00303016E P00303016E 2
3 LidHandle P00205025B P00205025B 1
4 LidHandleHeatInsulating Spacer P06801002A P06801002A 2
5TemperatureGauge Seat P00614015A P00614015A 1
6TemperatureGauge P00601251A P00601251A 1
7ProtectivePad P05518002I P05518002I 4
8CookingRack/Secondary P01516010B P01516010B 1
9CookingGrid/Large P016040406 P016040406 2
10 CookingGrid P016040416 P016040416 1
11 NamePlate P00407014C P00407014C 1
12 FlameTamer/Rack P01720034B P01720034B 1
13 FlameTamer/Ceramic P01804002A P01804002A 8
14 SmokerBox P06701020A P06701020A 1
15 Burner/Main P02003049B P02003049B 4
16 Infrared Burner P02005020A P02005020A 2
17 GasCollectorBoxwithElectrode P02610020A P02610020A 2
18 Infrared BurnerDualElectrode P02625002C P02625002C 1
19 BowlSide Panel/TrimPlate/Left P07514039A P07514039A 1
20 BowlSide Panel/TrimPlate/Right P07514040A P07514040A 1
21 LidHingewithNut P05511006A P05511006A 2
22 Burner Bracket P02206294A P02206294A 1
23 GreaseDraining TrayHeat Shield P06904047C P06904047C 1
24A LidSpring, Left P05551001M P05551001M 1
24B LidSpring, Right P05551002M P05551002M 1
25 Grill Bowl P00713586C P00713586C 1
26 BowlFrame P00739476C P00739476C 1
27 ExtensionFitting Bracket P03328058C P03328058C 1
28 ExtensionFitting BracketSupport P03328059C P03328059C 1
29 Heat ShieldBracket,Left P03328073C P03328073C 1
30 Heat ShieldBracket,Right P03328074C P03328074C 1
GasValve/ManifoldAssembly, LPG Y0060624 Y0060624 1
GasValve/ManifoldAssembly, NG Y0060625 Y0060625 1
31B Flexline SS P03715001A P03715001A 1
32 LEDTransformerwithWireAssembly P05383008B P05383008B 1
33 ElectricIgnitor, 6-Port P02502305C P02502305C 1
34 ControlPanel P02914261A P02914261A 1
35A Switchfor LEDLight P05360001B P05360001B 2
35B SwitchCoverforLight P05382004P P05382004P 2
36 ControlKnob SeatwithLEDLight P03415304A P03415304A 7
37 ControlKnob forMainBurner/RotisserieBurner P03426205U P03426205U 5
37A ControlKnob forInfraredBurner/Side Burner P03426125U P03426125U 2
38 GreaseTrayAssembly Y0270006 Y0270006 1
39 TerminalCollector P05336007E P05336007E 1
40 RotisserieBurnerExtension Tube P03701011A P03701011A 1
41 Lighting Tube P05507001A P05507001A 1
42A ExtensionFitting forManifold P03907012A P03907012A 1
42B ExtensionFitting forManifold,LPG P03902016A P03902016A 1
43A Regulator withHose, LPG P03620025A N/A 1
43B Regulator withHoseand Connector(LPG) N/A P03620026A 1
44 ExtensionFitting forManifold,NG P03901015A P03901015A 1
45 ExtensionFitting -Outlet,NG P03901013A P03901013A 1
46 Regulator/NG P03628001B P03628001B 1
31A

8
KEY DESCRIPTION B3810ALP/NGPART# B3810BLP/NGPART# QTY
47 ExtensionFitting -Inlet, NG P03901017A P03901017A 1
48 Cart Top ShelfP01010040C N/A 1
49 Cart BottomShelfP01010041C N/A 1
50 Cart Side Panel,Left P07602027A N/A 1
51 Cart Side Panel,Right P07603030A N/A 1
52 Cart Rear Panel P07701079A N/A 1
53 Transformer P05374001B P05374001B 1
54 TransformerBracket N/A P03328057A 1
55 ElectricWiresSet/Electrode P02615046D P02615046D 1
56A TankTraySet(LPG) Y0340050 Y0340050 1
56B TankTrayAssembly(Optional) Y0340022 N/A 1
57 DrawerBracket, Front P03304050C N/A 1
58 DrawerBracket, Rear P03304051C N/A 1
59 Cart Bracket Panel,LeftBottom P03331011F N/A 2
60 Cart Bracket Panel,RightBottom P03331012F N/A 2
61 Cart Bracket Panel,LeftTop P03331013F N/A 1
62 Cart Bracket Panel,RightTop P03331014F N/A 1
63 DoorHingeBracket, LeftTop P03314050C N/A 1
64 DoorHingeBracket, LeftBottom P03314037C N/A 1
65 DrawerAssembly, Upper Y0420012 N/A 1
66 DrawerAssembly, Lower Y0420013 N/A 1
67 Door P04302049A N/A 1
68 DoorMagnet P05323007M N/A 1
69 Caster Seat, Left Front/RightRear P05327062H N/A 2
70 Caster Seat, Right Front/LeftRear P05327063H N/A 2
71 Caster, 2.5in., withoutBrake P05117007E N/A 2
72 Caster, 2.5in., withBrake/Rear P05110001E N/A 2
73 SpiceBasket P05203001A N/A 1
74 Cart Side Panel,Left/TrimPlate P07509010A N/A 1
75 Side BurnerBody P01108014B N/A 1
76 Side BurnerBracketAssembly P02215105A N/A 1
77A Side Burner P02004040B N/A 1
77B Side BurnerCap P02013059E N/A 1
78 Pot Support P00815008A N/A 1
79 Side BurnerLid P0011550AA N/A 1
80 Side BurnerLidHandle P00210006A N/A 2
81 Side BurnerConnection Hose P03710003F N/A 1
82 Side BurnerOrifice Bracket P03317002A N/A 1
83 ControlKnob forInfraredBurner/Side Burner P03426125U N/A 1
84 ControlKnob Seat P03415034A N/A 1
85 Side BurnerGasValve P03218129G N/A 1
86 Side Shelf, Left P01106046B N/A 1
87 Side ShelfSpiceBasket BracketAssembly P05204071G N/A 1
88 Side ShelfSpiceBasket P05204072G N/A 1
89 Cutting Board P02401004A N/A 1
90 Lighting Stick Assembly P05313009B P05313009B 1
91 ElectricWiresSet P02615132A P02615132A 1
92 Light WiresSet P02615174A P02615174A 1
93 Side BurnerOrifice Connection Hose P03701028F N/A 1
94 ExtensionFitting forSideBurner P03901038A N/A 1
95 Side BurnerElectrode P02607058M N/A 1
Side BurnerOrifice,LPG P06533018A N/A 1
Side BurnerOrifice,NG P06533019A N/A 1
96
PartsList forModelsB3810ALP/NG&B3810BLP/NG

PartsList forModelsB3810ALP/NG&B3810BLP/NG
9
KEY DESCRIPTION B3810ALP/NGPART# B3810BLP/NGPART# QTY
97 Side BurnerLidChain P05522001A N/A 1
98 ConnectionWireSetforTerminalCollector P05352009B P05352009B 1
A1 RotisserieBurnerWind Shield P00760026C P00760026C 1
A2 RotisserieBurnerFrame P06906086C P06906086C 1
RotisserieBurnerAssembly(LPG) Y0030030 Y0030030 1
RotisserieBurnerAssembly(NG) Y0030031 Y0030031 1
A4 Light, 12V,10W P05352003B P05352003B 2
A5 Light Cover P05352004E P05352004E 2
A6 RotisserieBurnerThermocouple P05305068A P05305068A 1
A7 RotisserieBurnerElectrode P02614015C P02614015C 1
A8 RotisserieBurnerThermocoupleBracket P03328050C P03328050C 1
B1 TrimPanel,Left N/A P07505002A 1
B2 TrimPanel,Right N/A P07504002A 1
B3 TrimPanel,Rear N/A P07515009A 1
RotisserieAssembly Y0250181 Y0250181 1
HardwarePack(GrillHead) P06030012A P06030012A 1
HardwarePack(CartModel) P06030013A N/A 1
Operator'sManual P80151104B P80151104B 1
A3

10
PartsDiagramforModelsBAI10ALP/NG&BAI10BLP/NG
B1
B2
B3
1
5
6
2
8
9A
12
14
15
92
18 16
13
10 11
3
4
7
9B
58
17
A1
A5
A4
A3
A7
A9
26A
23
19
21
28
30
37A
38
41 39
40 37A
36 35A 34 33 32
31
29
27 22 20 26B
25 24A8
A2
A6
43
44
45
46
47
48
49
50
88
87
35B
37B
89
86
85
84 83
68 53
6690
51 56A
56B
55
61
62
54
82
75
77
76
81
74
67
69
63
60
65
52
62
80
79
73
72
70B
70A
71
78
63
64
91
59B(Optional)
57
42
59A

PartsList forModelsBAI10ALP/NG&BAI10BLP/NG
11
KEY DESCRIPTION BAI10ALP/NGPART# BAI10BLP/NGPART# QTY
1LidAssembly Y0130015 Y0130015 1
2 LidHandleBracket P00303016E P00303016E 2
3 LidHandle P00205064B P00205064B 1
4 LidHandleHeatInsulatingSpacer P06801002A P06801002A 2
5TemperatureGauge Seat P00614015A P00614015A 1
6TemperatureGauge P00601251A P00601251A 1
7ProtectivePad P05518002I P05518002I 4
8Cooking Rack/Secondary P01518005B P01518005B 1
9A FlameTamer/Rack P01720034B P01720034B 1
9B FlameTamer/Rack(Small) P01720035B P01720035B 1
10 FlameTamer/Ceramic P01804002A P01804002A 12
11 FlameTamer/RackStop P03328015C P03328015C 2
12 Cooking Grid P016040416 P016040416 4
13 Cooking Grid/Small P016040426 P016040426 1
14 Smoker Box P06701020A P06701020A 1
15 Burner/Main P02003049B P02003049B 6
16 InfraredBurner P02005020A P02005020A 2
17 GasCollector BoxwithElectrode P02610020A P02610020A 3
18 InfraredBurner DualElectrode P02625002C P02625002C 1
19 BowlSide Panel/Left P0072082EC P0072082EC 1
20 BowlSide Panel/Right P0072183EC P0072183EC 1
21 BowlSide Panel/TrimPlate/Left P07514037A P07514037A 1
22 BowlSide Panel/TrimPlate/Right P07514038A P07514038A 1
23 LidHinge withNut P05511006A P05511006A 2
24 BurnerBracket P02216024A P02216024A 1
25 GreaseTrayHeat Shield P06904008C P06904008C 1
26A LidSpring,Left P05551001M P05551001M 1
26B LidSpring,Right P05551002M P05551002M 1
27 Bowl P00713576C P00713576C 1
28 ControlPanelFrameBracket P03306037C P03306037C 1
29 NamePlate P00407014C P00407014C 1
30 RegulatorwithHoseand Connector(LPG) N/A P03620026A 1
31 Connection WireSet P05352010B P05352010B 1
32 ElectricIgnitor, 4-Port P02502184C P02502184C 2
GasValve/ManifoldAssembly(LPG) Y0060725 Y0060725 1
GasValve/ManifoldAssembly(NG) Y0060726 Y0060726 1
34 ControlPanel P02911963A P02911963A 1
35A SwitchforLEDLight P05360001B P05360001B 2
35B SwitchCoverforLight P05382004P P05382004P 2
36 ControlKnob Seat P03415304A P03415304A 10
37A ControlKnob for MainBurner/RotisserieBurner P03426205U P03426205U 8
37B ControlKnob for Infrared Burner/SideBurner P03426125U P03426125U 2
38 BowlPanel,Outside Left P00720886C P00720886C 1
39 BowlPanel,Outside Right P00721896C P00721896C 1
40 BowlPanel,Outside Rear P00725386C P00725386C 1
41 GreaseTrayAssembly Y0270022 Y0270022 1
42 LEDTransformerwithWireAssembly P05383007B P05383007B 1
43 RotisserieBurner ExtensionTube P03701011A P03701011A 2
44 Lighting Tube P05507003A P05507003A 1
45 Extension Fittingfor Manifold, LPG P03902016A P03902016A 1
46 RegulatorwithHose,LPG P03620025A N/A 1
47 Extension Fittingfor Manifold, NG P03901015A P03901015A 1
33

12
PartsList forModelsBAI10ALP/NG&BAI10BLP/NG
KEY DESCRIPTION BAI10ALP/NGPART# BAI10BLP/NGPART# QTY
48 Extension Fitting - Outlet,NG P03901013A P03901013A 1
49 Regulator/NG P03628001B P03628001B 1
50 Extension Fitting - Inlet, NG P03901017A P03901017A 1
51 CartTopShelfP01010039C N/A 1
52 CartBottomShelfP01010038C N/A 1
53 CartSide Panel,Left P07602027A N/A 1
54 CartSide Panel,Right P07603030A N/A 1
55 CartRearPanel P07701078A N/A 1
56A Transformer P05374001B P05374001B 1
56B TransformerBracket N/A P03328057A 1
57 TerminalCollector P05336007E P05336007E 1
58 ElectricWiresSet/Electrode P02615109D P02615109D 1
59A TankTraySet(LPG) Y0340050 Y0340050 1
59B TankTrayAssembly(Optional) Y0340022 N/A 1
60 Drawer Bracket, Front P03304050C N/A 2
61 Drawer Bracket, Rear P03304051C N/A 2
62 CartBracketPanel,Left Bottom P03331011F N/A 2
63 CartBracketPanel,RightBottom P03331012F N/A 2
64 CartBracketPanel,Left Top P03331013F N/A 1
65 CartBracketPanel,RightTop P03331014F N/A 1
66 DoorHingeBracket, Left Bottom P03314037C N/A 1
67 DoorHingeBracket, Right Bottom P03314038C N/A 1
68 DoorHingeBracket, Left Top P03314050C N/A 1
69 DoorHingeBracket, Right Top P03314051C N/A 1
70A Drawer Assembly,Upper Y0420014 N/A 1
70B Drawer Assembly,Lower Y0420011 N/A 1
71 Door,Left P04302046A N/A 1
72 Door,Right P04303047A N/A 1
73 DoorMagnet P05323007M N/A 2
74 CasterSeat, LeftFront/RightRear P05327062H N/A 2
75 CasterSeat, RightFront/LeftRear P05327063H N/A 2
76 Caster,2.5in., withoutBrake P05117007E N/A 2
77 Caster,2.5in., withBrake/Rear P05110001E N/A 2
78 TowelRackBracket P05212008A N/A 1
79 SpiceBasket P05203001A N/A 1
80 TowelRack P05209003A N/A 1
81 CartShelf P05204070F N/A 1
82 Side Shelf,Right P01107043B N/A 1
83 Side Shelf,Left P01106046B N/A 1
84 Side ShelfSpiceBasketAssembly P05204071G N/A 1
85 Side ShelfSpiceBasket P05204072G N/A 1
86 CuttingBoard P02401004A N/A 1
87 Lighting Stick Assembly P05313009B P05313009B 1
88 ElectricWireSet P02615134A P02615134A 1
89 LightWireSet P02615173A P02615173A 1
90 CartSide Panel,Left/TrimPlate P07509010A N/A 1
91 CartSide Panel,Right/TrimPlate P07509011A N/A 1
92 BowlReinforcing Plate P03304022C P03304022C 1
A1 RearWind Shelf P00760016C P00760016C 1
A2 RotisserieBurner Frame P02011067B P02011067B 1
RotisserieBurner Assembly(LPG) Y0030028 Y0030028 2
RotisserieBurner Assembly(NG) Y0030029 Y0030029 2
A4 Light,12V,10W P05352003B P05352003B 2
A3

PartsList forModelsBAI10ALP/NG&BAI10BLP/NG
Important: UseonlyGrand Hall replacementparts.TheuseofanypartthatisnotaGrand Hall replacementpartcanbe
dangerousand will alsovoid yourproductwarranty.Keep thisOperator'sManualforconvenientreferralandforpart
replacement.
Fortherepairorreplacementpartsyouneed:
Call 1-877-934-7455 M-F8AM-4:30PMCST
Toobtain thecorrectreplacementpartsforyourgasgrill,pleaserefertothepartnumbersin thispartslist. The
following informationisrequiredtoensureyoureceivethecorrectparts:
1.Modeland SerialNumber(see CSA labelongrill)
2.PartNumber
3.PartDescription
4.Quantityofpartsneeded
13
KEY DESCRIPTION BAI10ALP/NGPART# BAI10BLP/NGPART# QTY
A5 LightCover P05352004E P05352004E 2
A6 ThermocoupleWaterShield P03327062C P03327062C 2
A7 RotisserieBurner Electrode P02614015C P02614015C 2
A8 RotisserieBurner Thermocouple P05305030A P05305030A 2
A9 RotisserieBurner ThermocoupleProtector P03328050C P03328050C 2
B1 TrimPanel,Left N/A P07505007A 1
B2 TrimPanel,Right N/A P07504007A 1
B3 TrimPanel,Rear N/A P07515015A 1
RotisserieAssembly Y0250182 Y0250182 1
HardwarePack (GrillHead) P06030014A P06030014A 1
HardwarePack (Cart Model) P06030015A N/A 1
Operator'sManual P80151104B P80151104B 1

Rotisserie AssemblyPartsDiagramfor B3810ALP/NG &B3810BLP/NG
RotisserieAssemblyPartsList
HardwareforRotisserie
GrillInformationCenter:Ifyouhavequestionsaboutassemblyorgrilloperation,oriftherearedamaged
ormissingpartswhenyouunpackthisunitfromtheshippingbox,callus8:00am-8pmCST,Monday
throughFridayat:1-888-317-7642
14
GrillInformationCenter:Ifyouhavequestionsaboutassemblyorgrilloperation,oriftherearedamagedormissing
partswhenyouunpackthisunitfromtheshippingbox,Call1-877-934-7455M-F8AM-4:30PM CST
KEY PART#DESCRIPTION QTY
Rot.Roller
Rot. Thumbscrew1/4"x1/2"
Rot. Spit
Rot. Holding Fork
Rot. MotorBracket
Rot.Motor/AC
Rot. Screw3/16"x1/2"UNC
Rot. Washer3/16"
1.
2.
3.
4.
5.
6.
7.
8.
9.
2
2
1
2
1
1
2
2
1.
2.
3.
4.
5.
6.
7.
8.
4
1
5
6
2
3
7
8
P05508181A
S195G04081
P05508182A
P05508077A
P03308002A
P07101031B
S112G03084
S411G03064
Rot. Screw3/16"x1/2"
UNC
Qty.2
Part #S112G03084
Rot. Washer3/16"
Qty.2
Part #S411G03064
Rot. Thumbscrew
1/4"x1/2"
Qty.2
Part #S195G04081

RotisserieAssemblyPartsList
HardwareforRotisserie
GrillInformationCenter:Ifyouhavequestionsaboutassemblyorgrilloperation,oriftherearedamaged
ormissingpartswhenyouunpackthisunitfromtheshippingbox,callus8:00am-8pmCST,Monday
throughFridayat:1-888-317-7642
15
GrillInformationCenter:Ifyouhavequestionsaboutassemblyorgrilloperation,oriftherearedamagedormissing
partswhenyouunpackthisunitfromtheshippingbox,Call1-877-934-7455M-F8AM-4:30PM CST
1
4
3
2
6
8
5
7
Rotisserie AssemblyPartsDiagramfor BAI10ALP/NG &BAI10BLP/NG
KEY PART#DESCRIPTION QTY
Rot.Roller
Rot. Thumbscrew1/4"x1/2"
Rot. Spit
Rot. Holding Fork
Rot. MotorBracket
Rot.Motor/AC
Rot. Screw3/16"x1/2"UNC
Rot. Washer3/16"
1.
2.
3.
4.
5.
6.
7.
8.
9.
2
4
1
4
1
1
2
2
1.
2.
3.
4.
5.
6.
7.
8.
Rot. Screw3/16"x1/2"
UNC
Qty.2
Part #S112G03084
Rot. Washer3/16"
Qty.2
Part #S411G03064
P05508181A
S195G04081
P05508183A
P05508046A
P03308006C
P07101027B
S112G03084
S411G03064
Rot. Thumbscrew
1/4"x1/2"
Qty.4
Part #S195G04081

16
AssemblyInstructionsforB3810ALP/NG&BAI10ALP/NG
CAUTION :Whileitispossibleforoneperson toassemblethisgrill,obtainassistancefrom2peoplewhenhan-
dling someofthelarger, heavierpieces.
RemoveLeft CartSide PanelTrimPlateandDrawers(forB3810ALP/NG)
OpentheLeft Doorand removethe6PhillipsHeadScrews3/16"x1/2"fromtheLeft Cart SidePanelTrimPlate.
RemovetheLeft Cart SidePanelTrimPlate.
Pushup black tenon on theleftslideand pushdownblack tenon on therightslidetoremovetheUpperDrawer.
RepeatfortheLowerDrawer.
1-1
RemoveLeft andRightCartSide PanelTrimPlates(forBAI10ALP/NG)
OpentheLeft Doorand removethe6PhillipsHeadScrews3/16"x1/2"fromtheLeft Cart SidePanelTrimPlate.
RemovetheLeft Cart SidePanelTrimPlate.
RepeatfortheRightCart SidePanelTrimPlate.
1-2
Install the Grill Head ontothe Cart (forB3810ALP/NG Models)
FlangeNut1/4"
Qty.2
Part#S362G04061
PhillipsHeadScrew
1/4"x1/2"
Qty.2
Part#S112G04081
A
B
HexHead Screw
1/4"x1/2"
Qty.5
Part#S162G04081
A
B
B
A
PhillipsHeadScrew3/16"x1/2"
Qty.6
Part#S112G03081
Alreadyinstalledin theLeftCartSide
PanelTrimPlate
PhillipsHeadScrew3/16"x1/2"
Qty.12
Part#S112G03081
Alreadyinstalledin theLeftand Right
CartSidePanelTrimPlates
Withthehelpofyourassistants,lift the Grill Head ontothe topoftheCart
sothatthebottomofthe Grill Head sitson theCartTop Shelf. Make sure
theLPRegulatorgoes throughtheholeon theCartTop Shelf.
Remove theGrease Tray fromthebottomofthe Grill Head.
Insert5HexHead Screws1/4"x1/2"intothe 5holesontheCart TopShelf
andtightensecurely.
Insert2PhillipsHeadScrews1/4"x1/2"intothe2holesontheLeft andRight
PaneloftheBowlFrame.Securethescrewsbyinstalling 2FlangeNuts
1/4"(See diagram).
ReplaceLeftSideTrimPanelTrimPlate,Drawers,and GreaseTray.
2-1

17
2-2 Install the Grill Head ontothe Cart (forBAI10ALP/NG Models)
Withthehelpofyourassistants,liftthe GrillHead ontothetopofthe Cartsothatthe bottomofthe bowl
sitsonthe CartTopShelf.Make suretheLPRegulatorgoesthroughthe holeontheCartTopShelf.
Remove theGreaseTrayfromthebottomoftheGrillHead.
Insert6HexHeadScrews1/4"x1/2"intothe6holesonthe underside ofthe CartTopShelf andtighten
securely(SeeDiagram).
Insert2Phillips Head Screws1/4"x1/4"intothe 2holesonthe underside oftheCartTopShelf andtighten
securely(See"A"onDiagram).
Replace LeftandRightSidePanelTrimPlatesandGreaseTray.
Remove 3Pan HeadScrews3/16"x/1/2"and5PanHeadScrews1/4"x1/2"toremovethe LeftTrimPanel.
RepeatforremovingtheRightTrimPanel.
HexHead Screw
1/4"x1/2"
Qty.6
Part#S162G04081
PhillipsHeadScrew
1/4"x1/4"
Qty.2
Part#S112G04041
A
3-2 Install Side Shelves (ForBAI10ALP/NG Models)
Remove apre-assembled Pan HeadScrew3/16"x1/2"fromtheBowlPanel,Outside Leftbeforeinstall-
ingthe LeftSide Shelf(see "A"indiagram).Reservethisscrewforlaterstep.
Installthe LeftSide Shelfontothe BowlPanel,Outside Leftusing 4PhillipsHeadScrews1/4"x1/2"
andthe reserved Pan Head Screw3/16"x1/2"fromthe previousstep.Tightenthe screwssecurely.
RepeatfortheRightSide Shelf.
PhillipsHeadScrew
1/4"x1/2"
Qty.10
Part#S112G04081
A
A
PhillipsHeadScrew
1/4"x1/2"
Qty.4
Part#S112G04081
Alreadyinstalledin theLeft/RightPanelsofthe
BowlFrame
Flange Nut1/4"
Qty.4
PPart#S362G04061
AB
PhillipsHeadScrew
1/4"x1/2"
Qty.8
Part#S112G04081
Pan HeadScrew3/16"x1/2"
Qty.2
Part#S182G03081
A
Alreadyinstalledin theBowlPanel,
OutsideLeft/Right
A
A
B
B
A
A
3-1 Install Left Side Shelf and Side Burner(forB3810ALP/NG Models)
Remove4pre-assembledPhillipsHeadScrews1/4"x1/2"(see "B")and4Flange Nuts1/4"(see
"A")fromtheLeft andRightPanelsofthe BowlFrame.Reservethe hardwareforlaterstep.
InstallLeftSideShelfontotheLeftPanelofthe BowlFrameusing5PhillipsHeadScrews1/4"x
1/2",the reserved2Phillips Head Screws1/4"x1/2"(see"B"), and 2FlangeNuts1/4"(see"A").
Tightenthehardwaresecurely.
Repeathardwareinstallation forRightSideBurner.

18
4Install the Side BurnerLidChain(forB3810ALP/NG Models)
Forillustration purposes,theBowlisnot
shown.
Fig.2
Fig.3
Fig.4
Wire
Transformer-socket
Transformer-plug
AC-plug
Fig.1
5Install the Transformer.ConnectTransformertoPowerSource and turnon Grill Lights.
PanHeadScrew
3/16"x3/8"
Qty.3
Part#S182G03061
InstallTankTray Set(forB3810ALP&BAI10ALPModels)
6Install theTank TraySetontotheCart BottomPanelusing 3Phillips HeadScrews3/16"x3/8"as
showninFig.3.
PlacetheLPGas Tank intotheTank TraySetsothatthetank valvefaces therightcorner.
Install LPRegulatorontotheGas Tank.
Fig. 3
Removethepre-assembledPhillipsHeadScrew1/4"x1/2"
fromtheRearPaneloftheBowlFrameas shown.Reserve
thisscrewforlaterstep.
Install theSideBurnerLidChainontotheRearBowlPanel
using thereservedPhillipsHeadScrew1/4"x1/2"fromthe
previousstep.
PhillipsHeadScrew1/4"x1/2"
Qty.1
Part#S112G04081
Alreadyinstalledin theRearPanelofthe
BowlFrame
Install Transformer-Plug intoTransformer-Socketand tightensecurely.
Install theTransformerontotheLeft Cart SidePanel/TrimPlatebyputting thefourpre-assembledscrews
on theTransformerintothefourholes on theLeft Cart SidePanel/TrimPlate.Press theTransformer
downwarduntil itrestsinplace.(See Fig.3&Fig.4).
Pull outtheTransformerCordfromtheholeon theCart RearPanel.Plug theTransformerintothepower
source.PushtheLeft LightSwitch on theControlPaneltoturnon theGrill Lights.PushtheRightLight
Switch on theControlPaneltoturnon theControlPanelLED Lights.

19
AssemblyInstructionsforB3810BLP/NG&BAI10BLP/NG
CAUTION :Whileitispossibleforone person toassemblethisgrill,obtainassistancefrom2peoplewhen
handlingsomeofthelarger,heavierpieces.
1-1 Install BowlSide TrimPanels(forB3810BLP/NG Models)
Remove4pre-assembledPhillipsHeadScrews1/4"x1/2"(see "B"indiagram)and 4FlangeNuts
1/4"(see "A"indiagram)fromtheLeft and RightPanelsoftheBowlFrame.Reservethehardware
forlaterstep.
Install theRearTrimPaneltotheRearPaneloftheBowlFrameusing 3PhillipsHeadScrews
1/4"x1/2"and tightensecurely.
Install theLeft TrimPanelontotheLeft PaneloftheBowlFrameusing 4PhillipsHeadScrews
1/4"x1/2",thereservedPhillipsHeadScrews1/4"x1/2"(see "B"), and thereserved2FlangeNuts1/4"
(see "A"). Tightensecurelyas shown.
RepeatfortheRightTrimPanel.
1-2 Install RearTrimPanel(forBAI10BLP/NG Models)
Removethepreassembled6PanHeadScrews3/16"x1/2"(see "A"indiagram)and 2PhillipsHead
Screws1/4"x1/2"(see "B"indiagram)on theBowlPanel,OutsideRear.
Install the6PanHeadScrews3/16"x1/2"halfway.PlacetheRearTrimPanelontothe6half-installed
Screws.Press theRearTrimPaneldownwardsuntil itrestsinplace(see Fig.1&Fig.2). Next, insert
the2PhillipsHeadScrews1/4"x1/2"(see "B")and tightenall Screwssecurely.
PanHeadScrew3/16"x1/2"
Qty.6
Part#S182G03081
Alreadyinstalledin theBowlPanel,
OutsideRear
PhillipsHeadScrew1/4"x1/2"
Qty.2
Part#S112G04081
B
A
PhillipsHead Screw1/4"x1/2"
Qty.11
Part#S112G04081
FlangeNut1/4"
Qty.4
Part#S362G04061
PhillipsHead Screw1/4"x1/2"
Qty.4
Part#S112G04081
Alreadyinstalledin theLeft/Right
PanelsoftheBowlFrame
A
B
Fig1
Fig2
B
B
AAA
A
A
A
A
A
B
B

20
Install the Transformer.Connectthe TransformertoPowerSource and Turnon the Grill Lights.
3
Fig.1
Wire
Transformer-socket
Transformer-plug
AC-plug
Install theTransformerBracketontotheLeft PaneloftheBowlFrameusing 2PhillipsHeadScrews
1/4"x1/4"and 2PlainWashers1/4"and tightensecurely(see diagram).
Install theTransformer-Plug intotheTransformer-Socketand tightensecurely.
Install TransformerontotheTransformerBracketbyputtingthefourpre-assembledscrewsonthe
Transformerintothefourholes on theTransformerBracket. Press theTransformerdownwarduntil itrests
inplace(see Fig.3&Fig.4).
Depending on yourisland construction,you mayneedtomakeoneholeon yourRearIsland Panel(not
included). Makesurethecorddoesn'ttouch theground.Plug theTransformerintothepowersource.Push
theLeft LightSwitch on theControlPaneltoturnon theGrill Lights.PushtheRightLightSwitch on the
ControlPaneltoturnon theControlPanelLED Lights.
Fig.2
Fig.3
Fig.4
2Install Grill Head
Withthehelpofyourassistants,place the Grill Head intothe cutoutofyourgrillisland(See Diagram).
NOTE:The grillhead isdesignedtofitintoanisland ofyourowndesign.Theislandshownin
thediagramisforillustration purposesonly.Thediagramisnotdrawntoscale.Anisland isnot
includedwiththepurchaseofthisgrillhead.Besureyourisland meetstheconstructionguidelines
andclearances as indicatedinpages25and26.
Plain Washer1/4"
Qty.2
Part#S411G04011
PhillipsHeadScrew
1/4"x1/4"
Qty.2
Part#S112G04041