Barbeques Galore Connoisseur 0 User manual

WELCOME TO THE WORLD OF BARBEQUES GALORE
OUTDOOR COOKING
INSTRUCTIONS-
G4CNSQ
For The Safe Use And Enjoyment
Of Your New Barbeque
PRODUCT CODE：G4CNSQ
CONNOISSEUR DLX 4B ON
CART WITH SIDE BURNER
Tools required:
1 adjustable spanner
1 phillips head screwdriver
Read these instructions right through
BEFORE commencing assembly
or operating your barbeque.

2
Thank you and congratulations for choosing a quality barbeque as part of your outdoor entertaining world.
By following these instructions for safe and easy operation, you will enjoy years of satisfying, trouble-free outdoor
cooking.
Australia has an excellent safety record when it comes to gas appliances. This reflects both the high quality of
appliances sold, as well as growing consumer awareness about safe practice. We urge you to follow the
guidelines below together with these instructions for safe use, to prevent overheating and to produce great
cooking results.
 This barbeque is an outdoor appliance only. Under no circumstances should it be used indoors.
 This barbeque has not been approved for marine use.
 DO NOT perform any servicing on the barbeque yourself. This includes internal adjustment of the regulator and
gas valves. Servicing can only be carried out by authorised technicians.
 It is important that you install your barbeque exactly as described in these instructions. In particular you should
keep the barbeque clear of combustible material, and you should check for leaks whenever a new connection is
made.
 DO NOT store chemicals or flammable materials near this appliance.
 DO NOT place articles on or against, or enclose this appliance.
 The barbeque gets extremely hot while in use. Keep children away from the appliance until it has cooled to normal
temperatures.
 It is a good idea to tie back long hair and loose clothing while cooking in case of unexpected flare ups.
 Fat fires are the most common cause of problems in barbeques. They are caused by a build up of grease in the fat
channeling tray and the inside of the barbeque frame. A fat fire can be difficult to put out, and will be dangerous if it
spreads to the gas hose. You should keep your barbeque clean to avoid this occurrence. Fat fires are not covered
by the warranty.
 DO NOT transport the barbeque whilst it is hot because there is a risk that the contents of the drip tray will fall out.
 NEVER leave a barbeque unattended with any burners switched on. Always switch OFF all burners and cylinders
when the barbeque is not in use.
 Take care when touching a hot barbeque, especially on surfaces close to the firebox or roasting hood.
 With the hood closed, NEVER let the temperature on the hood thermometer exceed 250°Celsius.
 With the hood closed, use burners on Low only.
 When cooking with the hood closed, turn the burners to Low or OFF as required to keep the barbeque from
getting too hot. NEVER let the temperature on the hood thermometer exceed 250°Celsius.
 NEVER leave all burners on Hi for more than 15 minutes, always stay in control by adjusting burners to Low and
OFF as required to maintain suitable cooking temperatures.
 Follow all manufacturers’ instructions to periodically check for gas leaks as outlined on Page 20.

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Most importantly, you must observe the clearances listed below and on the data sticker on your barbeque.
It will tell you how close you can put the barbeque to combustible surfaces (wood, gyprock, trees, wooden fences etc).
If you don’t follow these clearances, there is a chance that nearby surfaces will heat up and catch fire.
 CLEARANCES FROM COMBUSTIBLE MATERIALS
Side and Back: 300mm. Vertically above: 900mm.
 Keep the barbeque sheltered from the wind. Wind interferes with the flames and can prevent your barbeque from
heating up properly and can even damage some components.
 Make sure the surface is level. This is safer, and makes cooking easier.
 Don’t put the barbeque too close to windows or anywhere else where cooking smoke is likely to cause a problem.
Putting Your Barbeque In An Enclosure
This appliance must only be used in an above ground open-air situation with natural ventilation, without stagnant areas,
where gas leakage and products of combustion are rapidly dispersed by wind and natural convection.
Any enclosure in which the appliance is used must comply with one of the following:
(a) An enclosure with walls on all sides, but at least one permanent opening at ground level and no overhead cover.
(b) Within a partial enclosure that includes an overhead cover and no more than two walls.

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(c) Within a partial enclosure that includes an overhead cover and more than two walls, the following shall apply—
(ⅰ) at least 25% of the total wall area is completely open; and
(ⅱ) at least 30% of the remaining wall area is open and unrestricted.
(d) In the case of balconies, at least 20% of the total of the side, back and
front wall areas shall be and remain open and unrestricted.
30 percent or more in total
of the remaining wall area
is o
p
en and unrestricted
Open side at
least 25% of
total wall area
Open side at
least 25% of
total wall area
30 percent or more in total
of the remaining wall area
is o
p
en and unrestricted
Both ends open

STEP 1 OPEN THE CARTON, UNPACK AND CHECK THE PARTS.
Start by opening the carton and preparing a flat clean surface for all the parts and to do the assembly.
Once you open the top of the shipping box, then carefully slice down its four edges with a box cutter. Take out
the parts as below shown. Remove all parts from plastic bags. Remove all packaging material and any
protective coatings.
RIGHT DOOR
BOLT PACK
BACK PANEL
INSTRUCTIONS
BARBEQUE HEAD
BACK RAIL
WARMING RACK
DOOR BRACKET
RIGHT
PANEL
LEFT PANEL
LEFT DOOR
BOTTOM SHELF
5

STEP 2 UNPACK AND CHECK YOU HAVE ALL THE PARTS
Remove the styrofoam end caps from the BARBEQUE HEAD and place it upright on a soft flat surface. Open the
hood, and take out the small boxes packed inside. Remove all packing materials, and remove all parts from boxes
as shown in the figures below.
Completely remove all packaging materials including plastic, foam and cardboard from all parts and final
assembly before first use of the barbeque.
BARBEQUE HEAD
FLAME TAMERS
LEFT SIDE
SHELF
RIGHT SIDE
SHELF
CASTORS
SIDE BNR
TRIVET
DOOR HANDLES
FAT CHANELLING TRAY
HOT PLATE
COOKING GRILL
LEFT SIDE
SHELF FASCIA
RIGHT SIDE
SHELF FASCIA
CYLINDER
HOOK
CYLINDER SUPPORT
BRACKET
SHELF ANGLE
BRACKETS
GREASE
CUP
SIDE BNR
KNOB
SIDE BNR KNOB
BEZEL
CART ANGLE
BRACKETS
GREASE
CUP CLIP
DOOR
MAGNET
6

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BACK
STEP 3 OPEN THE BOLT PACK READY FOR ASSEMBLY
The following hardware is provided in a blister pack for convenient use.
STEP 4 ATTACH THE CASTORS AND MAGNET
 Turn the BOTTOM SHELF upside down. Attach the four CASTORS to the shelf with sixteen M6x13mm bolts.
Note: Install each castor into the correct position as shown below. Tighten firmly.
 Turn the bottom shelf right side up. Attach the MAGNET to the bottom with two M4x10mm bolts.
M4x10mm bolt
Qty: thirty four pcs
M5x10mm bolt
Qty: four pcs
M5 flat washer
Qty: four pcs
M6x13mm bolt
Qty: thirty-two pcs
M6 compression washer
Qty: eight pcs
AAA Battery
Qty: one pc
FRONT
SWIVEL NON LOCKING
CASTOR
FIXED CASTOR
SWIVEL LOCKING CASTORS
FRONT
MAGNET
sixteen M6x13mm bolts
two M4x10mm bolts
BACK

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STEP 5 ATTACH THE SIDE AND BACK PANELS
 To attach the SIDE PANELS, align the side panel bottom holes with the corresponding holes on each side of
bottom shelf as shown below. Note that the LEFT PANEL has the match holder attachment at the back.
 Fix the side panels to bottom shelf with four M6x13mm bolts.
 Attach the BACK PANEL to the base and the side panels with six M4x10mm bolts.
LEFT PANEL
FRONT
BACK PANEL
MAGNET
RIGHT PANEL
(Note: Match holder on left panel)
four M6x13mm bolts
six M4x10mm bolts
LEFT RIGHT

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STEP 6 ATTACH THE DOOR BRACKET AND CYLINDER HOOK
 Attach the DOOR BRACKET to the side panels as shown below with four M4x10mm bolts.
 Attach the CART ANGLE BRACKET as shown below to the bottom and side panels with eight M4x10mm bolts.
 Remove the four M6 Hex Nuts pre-assembled to the CYLINDER HOOK and CYLINDER SUPPORT BRACKET,
and use them to attach the hook and bracket to the left side panel as shown below.
DOOR BRACKET
Note: Magnets on top facing the front
CART ANGLE BRACKETS
twelve M4x10mm bolts
CYLINDER SUPPORT
BRACKET
CYLINDER HOOK
LEFT PANEL
RIGHT PANEL
RIGHT PANEL
LEFT PANEL
BACK
FRONT

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STEP 7 ATTACH THE DOORS
 Remove the four M5x15mm bolts already pre-assembled to the DOOR HANDLES, and use them to attach the
door handles to LEFT DOOR and RIGHT DOOR.
 Insert the lower door pin into the hole on the bottom shelf. Push down the upper door pin, align it beneath hole in
door pin bracket, and release the pin so that it inserts in the hole.
 Repeat this for the other door.
 Note: If the doors do not line up when closed or cannot close freely, loosen the bolts on the door pin bracket.
Adjust the door pin bracket as necessary, and retighten the bolts. Recheck door alignment once the BBQ is
completely assembled and readjust if necessary.
DOOR HANDLE
LEFT DOOR RIGHT DOOR
DOOR HANDLE

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STEP 8 ATTACH THE FIREBOX
 This step requires two people to lift and position the BARBEQUE HEAD onto cart.
 Remove the ties securing the hose assembly underside of the firebox. Carefully uncoil the hose assembly and
igniter wires out to the side of the firebox as shown below.
 Carefully lower the barbeque head onto the cart. Make sure the hose assembly and igniter wires are hanging
outside the cart. Open the hood and attach the firebox to the cart with four M6x13mm bolts and four M6
compression washers.
 Align the BACK RAIL holes with the corresponding holes on the side panels and firebox as shown below. Attach
the back rail with four M4x10mm bolts.
BARBEQUE
HEAD
BACK RAIL
four M6x13mm bolts
four M6 compression washers
four M4x10mm bolts
X 4

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STEP 9 ATTACH THE LEFT SIDE SHELF
 Attach the LEFT FASCIA to the LEFT SIDE SHELF with two M5x10mm bolts and two M5 flat washers.
 Attach the SHELF ANGLE BRACKET to the left fascia and the left side shelf with four M4x10mm bolts.
 Attach the left shelf to the firebox as follows and as shown below:
- From inside to outside of the firebox with two M6x13mm bolts and two M6 compression washers.
- From outside to inside of the firebox with two M6x13mm bolts.
 Attach the left fascia to the control panel with one M4x10mm bolt as shown below.
two M5x10mm bolts
four M6x13mm bolts
two M6 compression washers
five M4x10mm bolts
two M5 flat washers
LEFT FASCIA
LEFT SIDE SHELF
SHELF ANGLE
BRACKET

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STEP 10 ATTACH THE RIGHT SIDE SHELF
 Remove the SIDE BURNER TRIVET from the side burner.
 Attach the RIGHT FASCIA to the RIGHT SIDE SHELF with two M5x10mm bolts and two M5 flat washers.
 Attach the SHELF ANGLE BRACKET to the right fascia and the right shelf with four M4x10mm bolts.
 Attach the right shelf to the firebox as follows and as shown below:
- From inside to outside of the firebox with two M6x13mm bolts and two M6 compression washers..
- From outside to inside of the firebox with two M6x13mm bolts.
 Attach the right fascia to the control panel with one M4x10mm bolt.
RIGHT FASCIA
RIGHT SIDE SHELF
SHELF ANGLE
BRACKET
two M5x10mm bolts
four M6x13mm bolts
two M5 flat washers
five M4x10mm bolts
two M6 compression washers

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STEP 11A FIT THE SIDE BURNER AND HOSE ASSEMBLY (It’s best to do this with another person to help)
(a) Unscrew and remove the two front bolts and washers holding the side burner in place. Note: Do not loosen the
electrode screw.
(b) Loosen the side burner from the side shelf.
(c) Unscrew the two screws on valve bracket and keep them aside.
(d) Insert the valve stem through the hole in the fascia.
(e) Place the side burner tube over the valve outlet, making sure that the valve is inside the side burner tube.
(f) Fix the valve to the fascia with the two previously removed screws. Do not fully tighten yet.
(a)
(c) (d)
(f) (e)
(b)
Make Sure that the burner tube is engaged onto the valve outlet! See image(e).
!

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STEP 11B FINISH THE SIDE BURNER
(g) Attach the bezel to the fascia via the keyholes onto the two exposed screws. Tighten the screws to secure the
bezel.
(h) Push the control knob back onto the side burner valve stem.
(i) Re-attach the side burner to the side burner shelf with the two previously removed bolts and washers. Fit the
SIDE BURNER TRIVET into place as shown.
(j) Attach the main burner igniter wire and the side burner igniter wire into the two module sockets. It does not matter
which way around.
(k) Unscrew the igniter cap from the control panel. Insert one AAA battery (provided in the bolt pack) into the battery
slot with positive end (+) facing outward. Screw the igniter cap back onto the control panel.
(g) (h)
(i) (j)
(k)
Check again that the side burner tube is
engaged onto the valve outlet! See image(e).
!

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STEP 12 FIT THE FLAME TAMERS, COOKING GRILL AND HOT PLATE
 Place the two FLAME TAMERS over the two left hand side burners by inserting the tabs into the slots in front and
back of the firebox lower ledges.
 Place the COOKING GRILL onto the upper ledges in the firebox, above the two flame tamers.
 Place the HOT PLATE onto the upper ledges in the firebox on the right hand side as shown below.
 Insert the WARMING RACK into the brackets at the top of the firebox as shown below.
HHOT PLATE COOKING GRILL
FLAME TAMERS
WARMING RACK

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STEP 13 FIT THE FAT CHANELLING TRAY AND GREASE CUP
 Slide the FAT CHANELLING TRAY into the bottom of the firebox from the rear.
 Fit the GREASE CUP into the GREASE CUP CLIP, hang the grease cup clip onto the bottom of the tray as shown
below.
 When the barbeque is in the desired location, lock the rear castors for safe operation.

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Checking The Gas Type
Before using your barbeque, you should ensure your barbeque is suited to the type of gas which you are going to use.
LPG, Also Known As Propane:
Barbeques suited to LPG should have an orange sticker on the side saying “PROPANE ONLY”.
This is most commonly supplied as a portable 4 kg or 9 kg gas cylinder, which can be refilled or swapped at petrol
stations or usually at your store of purchase when empty.
Some homes have twin 45 kg LPG cylinders permanently installed near an outside wall. These cylinders supply LPG
gas to many appliances in the home via copper pipes, and are filled as required by the gas supply company.
Natural Gas
This barbeque is not suitable for Natural Gas.
It is extremely dangerous to use the barbeque with the wrong type of gas. Fire or explosion may result.
Portable LPG Cylinders (Supplied Separately)
Fill and leak check the cylinder before attaching it to the barbeque.
Place the LPG cylinder onto the hook on the side of the cart, with the cylinder opening facing outwards.
Take the hose that came with the barbeque, check that it has a rubber seal on the regulator end of it, and connect this
end of the hose to the gas cylinder. You won’t need a spanner here. Just turn the fitting in an anticlockwise direction
and hand tighten as much as you can. This should seal it sufficiently.
Conduct a leak test as outlined on Page 20 before use, and whenever reconnecting a new cylinder.

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Fixed LPG Supply
Barbeques which are connected to twin 45 kg LPG cylinders must be installed by a licensed gasfitter, in
accordance with the requirements of AS 5601, and local gas authority requirements.
There are two approaches to installation:
Permanent Piped Connection: Your barbeque may be permanently connected to the main gas lines or LPG cylinders
via copper pipe. This must be done entirely by the gasfitter, in accordance with requirements of AS 5601, and local gas
authority requirements. Your gasfitter will ensure that your barbeque is permanently connected to the supply via
copper pipe, the gas pressure in the lines is adequate, pipe sizes are correct, all connections are secure, and that all
necessary components (such as secondary regulators and manual shutoffs) are included where regulations require
them. Once this is done, the barbeque cannot be moved. It is a permanent fixture of the property.
Bayonet Point: Alternatively, you can have the gas fitter terminate the gas line using a “bayonet point”. This allows
you to connect and disconnect the barbeque using a special hose and bayonet termination. For LPG installations, an
appropriate hose and limiting chain to prevent the hose being overstretched is available from most barbeque retailers.
Always conduct a leak test as outlined on Page 20 before first use and at regular intervals after that.
To the installer: You must instruct the consumer on safe operation, and ensure these instructions are left with the
consumer before leaving the site.
Barbeque connected to twin 45 kg LPG cylinders.
Copper pipe brings the gas from the tanks to the
barbeque area. A flexible connects to a bayonet
fittin
g
near the barbe
q
ue.

Leak Testing
Before proceeding, it is important that you leak test the barbeque. Make sure all the barbeque control knobs
are OFF.
If you have a portable gas cylinder, turn the cylinder ON by rotating the valve control anti-clockwise. If you have a wall
connection, ensure the bayonet fitting is connected and the gas supply is ON.
Spray or pour soapy water (about the same concentration as washing up water) along the gas line including:
The gas connection at the inlet of the barbeque.
The gas hose or copper piping, including any joints or bends in the piping.
The gas connection at the gas cylinder or the wall connection. If bubbles appear, there is a gas leak, turn the gas
supply OFF. If the leak is at a connection, tighten and retest. If the leak is anywhere else, or if you cannot resolve
the leak, do not proceed, turn the gas supply OFF and disconnect and consult your retailer.
You can also check for leaks using a Gas Safety Gauge, available at your Barbeques Galore store. This provides an
easier, quick way to check for leaks anytime. With the barbeque control knobs all OFF and the Gas Safety Gauge fitted
to the cylinder, open the cylinder valve and pump the gauge once or twice to pressurise the system. The needle on the
gauge will move to indicate the pressure. Now close the gas cylinder valve. If the needle drops rapidly, there is a major
leak. Check all connections and resolve the leak before proceeding. If the needle drops slowly over the next few
minutes, there is a slow leak. Check all connections and resolve the leak before proceeding. If you cannot resolve the
leak, turn the gas supply OFF and consult your retailer.
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