Barbeques Galore Downunder G4DLK User manual

4 Burner Solid Hotplate
Barbeque With Folding
Legs
G4DLK (BGW4NH007S)
INSTRUCTIONS
For safe use and enjoyment of your new barbeque

1. IMPORTANT HEALTH & SAFETY INFORMATION
( I). WARNING:
FOR OUTDOOR USE ONLY ! DO NOT USE INDOORS
 • Pleasereadtheseinstructionscarefullypriortoassemblyanduse.
 • Failuretofollowtheseinstructionscouldleadtoseriousinjuryand/orsignicantdamagetoproperty.
 • Donotstartthebarbequeifthereisanydoubtoverthecorrectassembly,ignition,gascontrolor
  cookingoftheunit.
 • Theseinstructionsshouldberetainedforfuturereference.
 • ForusewithPropanegascylinderonly.
 • Thebarbequemusthaveaminimumsideclearancefromanycombustiblematerialofatleast
  250mm.Additionallytheremustbeaclearanceofatleast1500mmabovethecookingsurfaceof
  thebarbeque.
 • Flammablematerialsandliquidsmustbestoredwellawayfromthebarbeque.
 • Aerosolsmustnotbeusednearthebarbeque.
 • Thebarbequeshouldnotbemovedwhenlitorhot.
 • Alitbarbequeshouldbeattendedatalltimes.
 • GascylindersMUSTbestoredandusedverticallyonly.
 • Neverattempttoignitethebarbequewiththelidclosed.
 • Avoiddousingthebarbequewithwater.
 • Turnoffthegascylinderwhenthebarbequeisnotinuse;
 • Alwaysallowthebarbequetocompletelycooldownbeforecovering.
 • Forsafetyreasonsitisadvisabletokeepareextinguisherandreblanketclosetohand.
 • Unsupervisedchildren,elderlyandinrmshouldnotbeallowedclosetothebarbequeduringpre-
  heat,cooking,burnofforcoolingdownoftheunit.
 • Pleasedisposeofallpolythenepackingandplasticbagscarefullyandkeepoutofreachof
  children.
( II ). GAS TYPE AND REGULATOR:
 • ThisbarbequeisdesignedtorunfromaPropanegascylinderonly.
 • Toensuremaximumperformanceagascylinderof9kgisrecommended.
 • Theregulatorassuppliedshouldbermlytightenedbutcaremustbetakennottoover-tightenthe
  connections.
 • Theregulatorassuppliedisthecorrectregulatorforthisitem.
 • Donotattempttoconnectgastoabarbequethatisnotproperlysecuredonthegascylinderhook.
( III ). IF YOU SMELL GAS:
DO NOT ATTEMPT TO OPERATE THE BARBEQUE UNTIL THE CAUSE OF THE GAS SMELL HAS
BEEN IDENTIFIED AND ELIMINATED
• Immediatelyisolatethegassupplybyturningthegasoffatthegascylinder.
• Extinguishallnakedames.
• Donotoperateanyelectricaldevicesclosetothebarbeque.
• Checkforleaksasdescribedinsection3 part ( IV ) Precautionary Leak Test.
• Ensurethatlocalareaiswellventilatedtoremoveanyexcessgas.
• Ifthegassmellcontinuesthebarbequeshouldnotbeoperatedunderanycircumstancesanditis
importanttomakeimmediatecontactwiththecustomerservicecentre.

( IV ). PRECAUTIONS:
BEFORE FIRST TIME OPERATION AND AFTER EACH GAS CYLINDER EXCHANGE/REFILL ALL
CONNECTIONS SHOULD BE CHECKED FOR GAS LEAKS
 • Connectionscanbecheckedforleaksbyusingasoapywatersolutionasdescribedinsection3
part ( IV ) Precautionary Leak Test.
 • Nakedames(matchesorotheropenames)mustnotbeusedtocheckforleaks,thisisa
  dangerouspracticetobeavoided.
 • Flammableliquidsofanydescription,includingpetrol,lighteruid,oils,etcmustnotbestored
  closetothebarbeque.
 • SpareorextragascylindersmustNOTbestoredwithincloseproximityofthisbarbequeorany
  othergasorelectricappliance.
 • Spareorextragascylindersshouldnotbestoredwheretheyareexposedtocontinuousdirect
  sunlight,asthisisapotentiallydangerouspractice.
 • Thepositionoftheassembledbarbequeshouldbesuchthatthegascylinderisnotleftexposedto
  directsunlightasthisisapotentiallydangeroussituation.
 • Pleasereadandfollowallinstructionsinthismanual,ifindoubtastoanyoperationalorsafety
  precautioncontactthecustomerservicecentre.
 • PleaseensurethegascylinderispositionedoutsideoftheBarbequeframe.Itmustnotbe
positionedunderneaththebarbeque.
 • Forstorageandgascylinderexchange,disconnectthegascylinderonly.Donotdisconnecthose
fromtheappliance.

2. ASSEMBLY INSTRUCTIONS
( I ) PARTS LIST
ITEM DESCIRPTION QUANITITY PICTURE
1FIRE-BOXASSEMBLY 1
2LEGSUPPORTBRACKET 4
3LEG 4
4LEGCROSSBRACE 2
5GASCYLINDERHOOK 1
6HEATINSULATIONPANEL 1
7HANDLE 2
8GREASECUP 1

ITEM DESCIRPTION QUANITITY PICTURE
AM6X12mmSHORT
PHILLIPSHEADSCREW 12
BM6STEELWASHERS 12
CM6NUTS 8
DM6WINGNUTS 4
EM6X40mmLONG
PHILLIPSHEADSCREW 12
FM6X16mmMEDIUM
PHILLIPSHEADSCREW 4
2. ASSEMBLY INSTRUCTIONS (continued)
( II ) FASTENERS LIST

2. ASSEMBLY INSTRUCTIONS
( III ) ASSEMBLY STEPS
Attachthelegsupportbracketstothereboxusingshortscrew(A).
Eightofthenuts(closesttothehotplate)arepreinstalledforyourconvenience.
Step 1
Attachthelegstothelegsupportbracketusinglongscrews(E),washers(B),
nuts(C)andwingnuts(D).Thenattachthelegcrossbraceusing(E),(B)and(C).
Step 2
8PCS
A
4PCS
8PCS
8PCS
C
B
D
12PCS
E
SHORT SCREWS
WASHERS
NUTS
WING NUTS
LONG SCREWS
Note: Steps1to4arebestdonewiththebarbequecarefullyrestingonitsback
 asshowninStep1

Attachthehandlesfromunderneathusingmediumscrews(F)andwasher(B).
Step 3
Attachthegascylinderhook(5)andheatinsulationpanel(6)atthesametime
usingshortscrews(A),fourofthenuts(closesttotheheatinsulationpanel)are
pre-installedforyourconvenience.
Step 4
4PCS
4PCS
B
F
4PCS
A
WASHERS
MEDIUM SCREWS
SHORT SCREWS

Hangthegreasecupontoitshookunderneaththetomiddleburners.
Fullassembly.
Step 5

3. SETTING UP THE BARBEQUE
THIS APPLIANCE SHALL ONLY BE USED IN AN ABOVE GROUND OPEN AIR SITUATION WITH NATURAL
VENTILATION, WITHOUT STAGNANT AREAS, WHERE GAS LEAKAGE AND PRODUCTS OF COMBUSTION
ARE RAPIDLY DISPERSED BY WIND AND NATURAL CONVECTION
(I ) POSITIONING
 • PleasemakesurethatthebarbequeisNOTpositionedunderneathanycombustiblematerialor
  surface.
 • ThereMUSTbeaclearanceofatleast250mmfromthesidesofthebarbequetoanycombustibl
  materialsorsurfaces.Theremustalsobeaclearanceofatleast1500mmabovethecookingsu
  facestoanycombustiblesurface,and500mmclearanceattheback.
 • FlammablematerialsofanydescriptionMUSTbekeptwellawayfromthebarbeque.
 • Thebarbequemustbepositionedsuchthatthegascylinderiskeptawayfromdirectsunlight.
 • Thebarbequemustbepositionedtoavoidwalkways,gangwaysandgeneralpedestrianaccess.
 • Thenatureofabarbequeissuchthatmanyofthesurfacesarehottotouch,thepositioningofthe
  barbequeshouldtakeintoconsiderationthepossibilityofaccidentalhandorbodycontact.
Any enclosure in which the appliance is used shall comply with one of the following:
 • Anenclosurewithwallsonallsides,butatleastonepermanentopeningatgroundlevelandno
  overheadcover.
  SEEEXAMPLE1
 • Withinapartialenclosurethatincludesanoverheadcoverandnomorethantwowalls.
  SEEEXAMPLE2&3
 • Withinapartialenclosurethatincludesanoverheadcoverandmorethantwowalls,thefollowin
  shallapply-
  • atleast25%ofthetotalwallareaiscompletelyopen;and
  • atleast30%oftheremainingwallareaisopenandunrestricted
   SEEEXAMPLE4&5
 • Inthecaseofbalconies,atleast20%ofthetotaloftheside,backandfrontwallareasshallbeand
  remainopenandunrestricted
EXAMPLE 1 EXAMPLE 2 EXAMPLE 3
EXAMPLE 4 EXAMPLE 5
Opensideatleast25%of
totalwallarea
30%ormoreintotal
oftheremainingwallarea
inopenisunrestricted Opensideatleast25%of
totalwallarea
30%ormoreintotal
oftheremainingwallarea
inopenisunrestricted

( II ) PRECAUTIONS
DO NOT OBSTRUCT ANY AIRFLOW PATH OR VENTILATION PATHS OF THE BARBEQUE
 • Donotobstructanyventilationportsonthebodyofthehoodofthebarbeque.
 • Thegascylindermustbesecurelyplacedonthegascylinderhookassupplied.
 • Itisimportantthatthegasculinderisnotpositionedunderthebarbequewheninoperation.
 • Thegascylindermustbekeptoutofdirectsunlightandawayfromanyheatsources.
 • Duringagascylinderswaporre-llensurethatallcontrolknobsareinthe‘OFF’positionandthere 
  arenonakedamesoncloseproximity.
 • GashosesmustNOTbetwistedkinkedorunderanyformoftension,thegashosesshouldhang
  freelywithnobends,folds,orkinks.
 • Nopartoftheexiblehoseshouldcomeintocontactwithanypartofthebarbequethatwill
  becomehotduringoperation.
 • Aregularinspectionofthehoseshouldbemadetoensurethatitisnocracking,breakingcutting
  ordeterioratinginanyotherway.
 • Anydamagetothehoserequiresanimmediatereplacementfromyourlocalagentorgasexpert.
( III ) GAS CYLINDER CONNECTION
DO NOT ATTEMPT TO CONNECT THE GAS CYLINDER TO THE BARBEQUE BEFORE CHECKING AS
DESCRIBED BELOW
 • Checkthatallthecontrolknobsareinthe‘OFF’positionbeforeanyattemptismadetoconnecttheregulator
tothegascylinder.
 • Doublecheckthatthegascylindervalveissecurelyinthe‘off’positionbeforeattemptingto
  connecttheregulatortothegascylinder.
 • Maketheconnectionoftheregulatortothegascylinderitisimportanttonotethatthisconnection
  isa‘LEFT HAND THREAD’.Aleftandthreadistightenedinan‘ANTI-CLOCKWISE DIRECTION’.
 • Shouldtherebeanyconcerninmakingthecorrectregulatorconnectionpleasecontactthe
  customerservicecentre.
( IV ) PRECAUTIONARY LEAK TEST
LEAK TESTS MUST BE CARRIED OUT IN A WELL VENTILATED AREA
 • Conrmallcontrolknobsareinthe‘OFF’position.
 • Openthegascontrolvalveonthecylinderorregulator.
 • Tocheckforgasleaksasolutionofsoapywaterisrequired(50%waterand50%dishwashingliquid).
NEVER USE AN OPEN FLAME TO CARRY OUT A GAS LEAK TEST
 • ThegaspipingsystemMUST becheckedforleaksbybrushingthesoapywatersolutionacross
  eachjointincludingvalveconnections,hoseconnectionsandregulatorconnections.
 • Ifbubblesappearacrossanyjointorconnectionthereisaleak:
   • Immediatelyturnthegasvalve‘OFF’.
   • Checkandretightenallgasconnectionsandjoints.
   • Repeatfromstartofsection3 part ( IV ) PRECAUTIONARY LEAK TEST.
   • Iftheleakhasbeencorrectedthenthebarbequecanbeused.
   • IftheleakhasnotbeenxedDO NOT USE YOUR Barbeque
    contactyourserviceagentaslistedonthewarrantycardforassistance.
POL FITTING
BBQinletFitting
(factorytted)

4, OPERATING YOUR BARBEQUE
( I ) WARNINGS:
 • Beforeusingthebarbequepleaseensureyouhavereadandunderstoodtheentireinstruction
 manual.
(II ) PRIOR TO COOKING:
• FirstTimeUse-CuringTheHotplate
Duringmanufacturing,thecookingsurfaceswerecoatedwithafoodsafepaint.Thispaint
willcomeoffcompletelyovertime.Itspurposeispurelytohelpprotectyourbarbequeduring
transportandstorage.
Coatthetopofthehotplatewithcanolaoilorsomeotheredibleoil.Lightthebarbequeas
describedearlier.Leavethebarbequewithallburnerson LOforabout20minutes.Somecoating
maycomeoffatthistime.Nowcleanthesurfacewithwaterandawirebrush.Becarefulofsteam
comingoffthesteelsurfacewhiledoingthis.
 Oncethehotplatehascooled,dryitthoroughlyandapplyaneven,lightcoatingofvegetable
basedoil.Canolaoilisgreatforthis.Lightthebbqagain,setallburnersonLOforaround10
minutes.
Thehotplateisnowcuredandreadyforuse.Forongoingprotectionofthecookingsurface,follow
theproceduresintheCleaning,StorageandMaintenancesections.
• Whenyouarelightingyourbarbequeforthersttime,rstreadsection3:SETTINGUPTHE
BARBEQUE.TurntheburnerstotheLOpositionandleavethemrunningfor15minutes.Your
barbequeisnowseasonedandreadyforrstuse.
• Checkthatthegreasecupisemptybeforeeverybarbeque.Neverhandlethegreasecupuntilit
hadcompletelycooled.
(III ) STARTING THE BARBEQUE:THE BARBEQUE SHOULD EVER BE OSED, ALWAYS OPEN
 • Ensurethataleaktesthasbeenconducted.
 • EnsurethatallthecontrolsareintheOFFpositionbeforeattemptingtolightthebarbeque.
 • Turnonthegassupplyatthegascylinder.
 • Selectburnertolight.PushINandturntheselectedcontrolknobanticlockwisetoHI(automatic
  ignition).
 • Ifignitiondoesnotoccurwithin5seconds,turnburnercontrolknobclockwisetoOFF.Wait5
  minutesandrepeatthelightingprocedure.
( IV ) MANUAL LIGHTING:
• Lighta90mmbarbequematchoralightinggunandholdadjacenttotheburnerunderneaththe
rightendofthebarbeque.
• EnsurethematchremainslitthenturntherighthandcontrolknobtotheHIposition,theburner
willlightfromthematch.
• Oncetheburnerislit,repeattheprocessfortheremainingburners.
• EachburnercanbeadjustedtoalowheatsettingbyturningthecontrolknobtotheLOposition.
DO NOT TURN A CONTROL KNOB ON UNTIL A LIGHTED MATCH IS INSERTED UNDER THE
BARBEQUE
( V) AFTER COOKING
 • BurnoffexcessjuiceswiththecontrolknobssettoHIfor5minutes.
• EnsureALLcontrolknobsareturnedOFFbyturningthemfullyclockwise.
• Oncetheburnershaveextinguishedturnthegasoffatthegascylinder.
• Thebarbequeshouldthenbecleanedandstoredusingtheguidelinesinthismanual.:
• Seecleaninginstructionsonthefollowingpage. L

5. CARE & MAINTENANCE
BEFORE ANY CARE AND MAINTENANCE IS ATTEMPTED PLEASE ENSURE THAT THE BARBEQUE
CONTROLS ARE IN THE ‘OFF’ POSITION AND THAT ALL SURFACES HAVE BEEN GIVEN SUFFICIENT
TIME TO COOL DOWN.
Pleasenotethefollowingwhenmaintainingandcaringforyourbarbeque:
 • Cleaningyourbarbequeregularlywillhelptokeepapristinelook.
 • ThrowingcoldwateroveranyhotsurfaceofthebarbequeisNOTrecommendedandisdangerous.
 • Avoidhandlingandtouchinghotpartsofthebarbeque.
 • Asagoodpractice,yourbarbequeshouldbecoveredwhenleftunusedforlongperiodsespecially
  duringthelongwinterbreaks.
( I) CLEANING THE HOTPLATE
Afteryouhavenishedcookingitisbesttocleanthecookingsurfacewhileitisstillwarm.Scrapeoffall
 excessfoodusingastiffspatulaorpapertowelsecuredwithtongssothatyoudon’tburnyourself.
 Thereislittlepointincleaningyourcookingsurfacesuntiltheysparklebecausethey’llbeblack
 againafteryournextbarbeque.Justremovethefoodresidueandscrapeoffanyexcessbuild-up.Youshould
alsosprayalightlmofcookingoilontheplateforadditionalprotectionagainstcorrosion.
( II ) CARE OF THE BURNERS
• Normaluseandtheburnoffshouldensurethatanyexcessfoodandjuicesareburntoffandthis
  willhelptokeeptheburnersclean.
 • Theburnersshouldbecheckedandcleanedyearly.Itisimportanttocheckthattheburnerholes
  arefreeofdebrisandinsects.
 • Blockagesanddebrisshouldbecarefullyremovedusingapipecleaner.
 • Ensurethatwhentheburnersarereplacedtheyarepositionedcorrectlyoverthecontrolvalves,
  caremustbetakennottodamagethevalves.
( III ) CARE OF THE BARBEQUE BODY
• Regularcareandmaintenanceofthebarbequebodywillsignicantlyincreaseitslifeandlong
  termappearance.
 • Excessgreaseandfatcanberemovedwithasoftscraper.
 • Ifrequiredpaintedsurfacesofthebarbequebodycanbecleanedbyusinghotsoapywaterandasoftbristled
  brushandcloth.
 • Caremustbetakennottoimmersethegascontrols(manifoldandinjectors)inwater.
 • Whenre-assemblingthebarbequeaftercleaningitisimportanttocheckthatthebarbequefunctionscorrectly.
( IV) MAINTENANCE OF FIXINGS
 • Overtimeandwithregularusethexingscrewsandnutsmaystarttobecomeloose,aregularcheckofall
  xingsisrecommended.
( V) STORAGE
• Toensuremaximumlifefromyourbarbequeitshouldalwaysbestoredinacooldryplace.
 • Duringlongperiodsofstoragetheburnersshouldbecoveredwithaluminiumfoiltopreventdebrisand 
  insectsfromblockingtheburnerholes.
 • Ifyouchoosetostorethemainbarbequeinsidethegascylindermustbedisconnectedandstoredoutside
underthefollowingconditions:
  o Alwaysstorethegascylinderoutsideinawellventilatedarea
  o Ensurethatthegascylinderisnotstoredindirectsunlightorclosetoheatsourcesandother
   dangerousappliances.
  o Keepthegascylinderoutofreachofchildren.

6. TROUBLESHOOTING GUIDE
Problem PotentialCause CorrectiveAction
Cannotlightburners Gascylinderisempty Checkandrell/exchangegascylinder
Regulatorisfaulty Checkandreplaceifrequired
Blockedburner Checkandcleanallburnerholes
Blockedgasjets Checkandcleangasjets
Blockedgashose Checkandcleangashose
Burnershavealow
ameorashback
Gascylindermaybetoosmall Changetoalargercylinder
Blockedburner Checkandcleanallburnerholes
Blockedgasjets Checkandcleangasjets
Blockedgashose Checkandcleangashose
Highwinds Movebarbequetoashelteredposition
10
2
2
1
3
4
5
5
6
7
7
2
9
2
8
5
5
3
4
6
7
11
13
14
12
11
11
11
7. SPARE PART LIST
NO GLG Codes Description Barcode Qty in BBQ
1G4DLK-S020100 FIREBOX ASSEMBLY 9311715241505 1
2G4DLK-A0208 LEG SUPPORT BRACKET 9311715242502 4
3G4DLK-A020300 HANDLE 9311715242526 2
4G4DLK-A0211 HANDLE COVER 9311715243387 2
5G4DLK-A0301 LEG 9311715243394 4
6G4DLK-A0303 LEG CROSS BRACE 9311715243431 2
7G4DLK-A0302 FOOT 9311715250965 4
8G4DLK-A0207 HEAT INSULATION PANEL 9311715252075 1
9G4DLK-A0210 GAS CYLINDER HOOK 9311715252235 1
10 G4DLK-A0209 GREASE CUP 9311715252334 1
11 G4DLK-B0203 BURNER ASSEM 9311715252341 4
12 G4DLK-B021000 REGULATOR 9311715252372 1
13 G4DLK-N0204 KNOB 9311715252402 4
14 G4DLK-S0203 MAIN VALVE 9311715252457 1
15 G4DLK-BP BOLT PACK 9311715252624 1
16 G4DLK-S0202 CONTROL PANEL 9311715252648 1

8. TECHNICAL SPECIFICATIONS
Need more information or assistance in anyway? You can call your nearest Barbeques Galore
store where barbeque experts will be happy to help you. Just phone [phone] for your
nearest store.
Or visit our website at
GLGAUSTRALIAPTYLTD(ACN001185002).
BuildingA2,CampusBusinessPark,350-374
ParramattaRoad,Homebush,NSW2140
Phone0297354111
IF AT ANY TIME YOU ARE IN ANY DOUBT ABOUT THE CORRECT COMPONENTS TO BE
Code G4DLK
Model BGW4NH007S
Gas Type PROPANEONLY
Burner Injector Size 1.0mm
Burner Gas Consumption 12.4MJHr
Burner Gas Pressure 2.75Kpa
Total Gas Consumption 49.6MJHr
Approval Number GMK10011
Barbeque Dimensions (LxWxH) 481mmx1046mmx794mm
Air is admitted from the ventilation holes at the back of rebox and the open area under
the burner. Please ensure all these locations are not obstructed by anything
1046mm
481mm
794mm
Inletthread5/8”-18UNF (3/8” SAE)