Barbeques Galore Discoverer Island User manual

WELCOME TO THE WORLD OF BARBEQUES GALORE
OUTDOOR COOKING
INSTRUCTIONS - DISCOVERER ISLAND
For The Safe Use And Enjoyment
Of Your New Barbeque Island
Tools require :
1 adjustable s anner
1 hilli s head screwdriver
PRODUCT CODE:
DISCISLM DISCOVERER ISLAND 3 PIECE KIT
(MAKE SURE YOU HAVE ALL 3 CARTONS)
DISCBBQM
DISCRANGEM
DISCSINKM
DISCOVERER 4B BBQ ON CART
DISCOVERER 2B RANGE ON CART
DISCOVERER SINK ON CART

2
Thank you and congratulations for choosing a quality barbeque as part of your outdoor entertaining world.
By following these instructions for safe and easy o eration, you will enjoy years of satisfying, trouble-free outdoor
cooking.
And when you’re fully u and running, you can visit your retailer for some great accessories and cooking ti s to make
your ex erience even more rewarding.
But first things first....
Australia has an excellent safety record when it comes to gas appliances. This reflects both the high quality of
appliances sold, as well as growing consumer awareness about safe practice. We urge you to follow the
guidelines below together with these instructions for safe use, to prevent overheating and to produce great
cooking results.
 This barbeque is an outdoor a liance only. Under no circumstances should it be used indoors.
 This barbeque has not been a roved for marine use.
 Do not erform any servicing on the barbeque yourself. This includes internal adjustment of the regulator and gas
valves. Servicing can only be carried out by authorised technicians.
 It is im ortant that you install your barbeque exactly as described in these instructions. In articular you should
kee the barbeque clear of combustible material, and you should check for leaks whenever a new connection is
made.
 Do not store chemicals or flammable materials near this a liance.
 Do not lace articles on or against, or enclose this a liance.
 The barbeque gets extremely hot while in use. Kee children away from the a liance until it has cooled to normal
tem eratures.
 It is a good idea to tie back long hair and loose clothing while cooking in case of unex ected flare u s.
 Fat fires are the most common cause of roblems in barbeques. They are caused by a build u of grease in the fat
channeling tray and the inside of the barbeque frame. A fat fire can be difficult to ut out, and will be dangerous if it
s reads to the gas hose. You should kee your barbeque clean to avoid this occurrence. Fat fires are not covered
by the warranty.
 Do not trans ort the barbeque whilst it is hot because there is a risk that the contents of the dri tray will fall out.
 NEVER leave a barbeque unattended with any burners switched on. Always switch off all burners and cylinders
when the barbeque is not in use.
 Take care when touching a hot barbeque, es ecially on surfaces close to the firebox or roasting hood.
 Its fine to re-heat with all burners on Hi and the hood closed, but NEVER let the tem erature on the hood
thermometer exceed 250°Celsius.
 When cooking with the hood closed, turn one or more burners to Low or OFF as required to kee the barbeque
from getting too hot. NEVER let the tem erature on the hood thermometer exceed 250°Celsius.
 NEVER leave all burners on Hi for more than 15 minutes, always stay in control by adjusting burners to Low
and OFF as required to maintain suitable cooking tem eratures.
 Follow all manufacturers’ instructions to eriodically check for gas leaks as outlined on Page 32.

3
Most importantly, you must observe the clearances liste below an on the ata sticker on your barbeque.
It will tell you how close you can ut the barbeque to combustible surfaces (wood, gy rock, trees, wooden fences etc).
If you don’t follow these clearances, there is a chance that nearby surfaces will heat u and catch fire. If you urchased
your barbeque in a cart, you don’t need to be concerned with side clearances. The barbeque-cart side shelf
combination has been laboratory tested, and com lies with relevant Australian Standards.
 CLEARANCES FROM COMBUSTIBLE MATERIALS
Si e an Back: 300mm. Vertically above: 900mm.
 Kee the barbeque sheltered from the wind. Wind interferes with the flames and can revent your barbeque from
heating u ro erly and can even damage some com onents.
 Make sure the surface is level. This is safer, and makes cooking easier.
 Don’t ut the barbeque too close to windows or anywhere else where cooking smoke is likely to cause a roblem.
Putting Your Barbeque In An Enclosure
This a liance must only be used in an above ground o en-air situation with natural ventilation, without stagnant areas,
where gas leakage and roducts of combustion are ra idly dis ersed by wind and natural convection.
Any enclosure in which the a liance is used must com ly with one of the following:
(a) An enclosure with walls on all sides, but at least one ermanent o ening at ground level and no overhead cover.
(b) Within a artial enclosure that includes an overhead cover and no more than two walls.

4
(c) Within a artial enclosure that includes an overhead cover and more than two walls, the following shall a ly—
( ⅰ ) at least 25% of the total wall area is com letely o en; and
( ⅱ ) at least 30% of the remaining wall area is o en and unrestricted.
(d) In the case of balconies, at least 20% of the total of the side, back and
front wall areas shall be and remain o en and unrestricted.
30 percent
or more in total
of the remaining wall area
is open an unrestricte
Open si e at
least 25% of
total wall area
Open si e at
least 25% of
total wall area
30 percent or more in total
of the remaining wall area
is open an unrestricte
Both en s open

5
STEP 1 OPEN THE BARBEQUE CARTON, UNPACK AND CHECK THE PARTS.
 Start by o ening the carton and re aring a flat clean surface for all the arts and to do the assembly.
 Carefully o en the to of the carton with a box cutter, take all the arts from above and around the Barbeque.
Lift the to section of the carton off from the base of the carton, take out all the remaining arts, and remove all
arts from their lastic bags.
LEFT DOOR
TOP PANEL
BACK PANEL
BARBEQUE HEAD
RIGHT DOOR
WARMING RACK
BOTTOM SHELF
RIGHT PANEL
LEFT PANEL
BACK
RAIL
DOOR
BRACKET

6
STEP 2 UNPACK AND CHECK THE OTHER PARTS
 Remove the Styrofoam end ca s from the BARBEQUE HEAD and lace it u right onto the foam ackaging as
shown. O en the hood, and take out the small boxes acked inside. Remove all acking materials, and remove all
arts from boxes as shown in the figures below.
Most importantly, you shoul completely remove all packaging materials inclu ing plastic, foam an
car boar from all parts an final assembly before first use of the barbeque.
BARBEQUE HEAD
FLAME TAMER
LEFT SHELF
RIGHT SHELF
CASTOR
DOOR
HANDLES
CART BRACE BAR
FAT CHANELLING TRAY
COOKING
GRILL
GREASE
CUP
INSTRUCTION
BOLT PACK
CART ANGLE BRACKET
MAGNET BOX
SIDE SHELF
MIDDLE
BRACKET
SHELF LEFT & RIGHT
BRACKET
BARBEQUE HEAD

7
STEP 3 OPEN THE BOLT PACK READY FOR ASSEMBLY
The following hardware is rovided in a blister ack for convenient use.
STEP 4 ATTACH THE CASTORS AND MAGNET
 Turn the Bottom Shelf u side down. Attach the Castors to the bottom shelf with sixteen M6x13mm bolts.
Note: Install each castor into the correct osition as shown below. Tighten firmly.
 Turn the bottom shelf right side u . Attach the Magnet Box to the Bottom Shelf with two M4x10mm bolts.
M4X10mm bolt
Qty: 28 cs
M4X19mm shoulder bolt
Qty: 6 cs
M5X10mm bolt
Qty: 18 cs
(use them to attach side shelf)
M6X13mm bolt
Qty: 24 cs
M6 shoulder bolt
Qty: 4 cs
(use them to attach side shelf)
M6 Red Fiber washer
Qty: 4 cs
Front
SWIVEL NON LOCKING
CASTOR AT
THE FRONT THIS SIDE
FIXED CASTOR AT THE
FRONT
THIS SIDE
SWIVEL LOCKING CASTOR
AT THE BACK
Back
Front
MAGNET BOX
Back
BOTTOM SHELF

8
STEP 5 ATTACH THE SIDE AND BACK PANELS
 To attach the SIDE PANELS, align each side anel bottom holes with the corres onding holes on each side of
bottom shelf as shown below. Fix the side anels to bottom shelf with four M6x13mm bolts.
 Attach the BACK PANEL to the bottom shelf and the side anels with six M4x10mm bolts.
 Attach the CART BRACE BAR to the back anel and bottom shelf with two M4x10mm bolts.
 Tighten all bolts firmly.
LEFT PANEL
FRONT
RIGHT PANEL
CART BRACE BAR
BACK PANEL

9
STEP 6 ATTACH THE DOOR BRACKET AND TOP PANEL
 Attach DOOR BRACKET to the side anels as shown below with four M4x10mm bolts.
 Attach the CART ANGLE BRACKETS as shown below to the bottom and side anels with eight M4x10mm
bolts.
 Align the TOP PANEL into lace as shown below and secure with six M4x19mm shoul er bolts.
 Tighten all bolts firmly.
DOOR BRACKET
Note: Magnets on top
TOP PANEL
CART ANGLE BRACKETS

10
STEP 7 ATTACH THE DOORS
 Remove the four M4x8mm bolts already re-assembled to the DOOR HANDLES, and use them to attach the
door handles to DOORS.
 Insert the lower door in into the hole on the bottom shelf. Push down the u er door in, align it beneath hole in
the door in bracket, and release in so that it inserts in hole.
 Re eat this for the other door.
 Note: If the doors do not line u when closed or cannot close freely, loosen the bolts on the door in bracket.
Adjust the door in bracket as necessary, and retighten bolts. Recheck door alignment once barbeque is
com letely assembled and readjust if necessary.
DOORS
DOOR HANDLE

11
STEP 8 ATTACH THE FIREBOX AND FIX THE HOSE & REGULATOR
 This ste requires two eo le to lift and osition the BARBEQUE HEAD onto cart.
 Remove the ties securing the hose assembly to the underside of the firebox. Feed the hose and regulator
assembly through the rubber seal hole on the cart to anel.
 Carefully lower the barbeque head onto the cart. O en the hood, attach the firebox to the cart with four
M6x13mm bolts and four M6 Re fibre washers.
 Line u the holes of the hose locator bracket with the holes on right side shelf, and fix them with two M4x10mm
bolts from outside.

12
STEP 9 FIT THE BACK RAIL, FAT CHANELLING TRAY AND GREASE CUP
 Align the BACK RAIL holes with the corres onding holes on the side anels and firebox as shown below. Attach
the back rail with four M4x10mm bolts.
 Slide the FAT CHANELING TRAY into the bottom of the firebox from the rear.
 Place the GREASE CUP into lace as shown.
BACK RAIL
FAT CHANELING TRAY
GREASE CUP

13
STEP 10 FIT THE FLAME TAMERS, COOKING GRILL AND WARMING RACK
 Place FLAME TAMERS over the burners by inserting tabs into the slots in front and back of firebox.
 Place the COOKING GRILLS onto the shoulders in the firebox, in lace above the flame tamers.
 Insert the WARMING RACK into the brackets at the to of the firebox as shown below.
FLAME TAMER
COOKING GRILL
WARMING RACK
One or two grills can
be replace with
optional hotplates,
but NEVER use more
than 2/3 hotplate.

14
STEP 1 OPEN THE RANGE CARTON, UNPACK AND CHECK THE PARTS.
 Start by o ening the carton and re aring a flat clean surface for all the arts and to do the assembly.
 Carefully o en the to of the shi ing box with a box cutter, take out the arts from on to and around the
RANGE HEAD. Lift the to section of the carton off from the base of the carton, take out all the remaining arts,
and remove all arts from their lastic bags.
RIGHT DOOR
RIGHT PANEL
TOP PANEL
BOTTOM
SHELF
BACK PANEL
GREASE
CUP
BOLT PACK
BOLT PACK
DOOR
BRACKET
LEFT DOOR
LEFT PANEL
CASTOR
CASTOR
RANGE HEAD
MAGNET BOX
DOOR
HANDLE
CART ANGLE BRACKET
SIDE SHELF MIDDLE BRACKET
SHELF LEFT/RIGHT BRACKET

15
STEP 2 OPEN THE BOLT PACK READY FOR ASSEMBLY
The following hardware is rovided in a blister ack for convenient use. Kee any leftover hardware for future use.
STEP 3 ATTACH THE CASTORS AND MAGNET
 Turn the BOTTOM SHELF u side down. Attach the CASTORS to the Bottom Shelf with sixteen M6x13mm bolts.
Note: Screw the Castor with brakes on the back of Bottom Shelf. Tighten firmly.
 Turn the Bottom right side u . Attach the MAGNET BOX to the Bottom Shelf with two M4x10mm bolts.
M4X10mm bolt
Qty: 26 cs
M4X19mm shoulder bolt
Qty: 6 cs
M5x10mm bolt
Qty:14 cs
(use them to attach side shelf)
M6X13mm bolt
Qty: 20 cs
M6 shoulder bolt
Qty: 4 cs
(use them to attach side shelf)
SWIVEL NON LOCKING CASTOR
BOTTOM SHELF
SWIVEL LOCKING CASTOR
MAGNET BOX
FRONT
BACK
BACK
FRONT
BACK

16
STEP 4 ATTACH THE SIDE AND BACK PANELS
 Attach the LEFT PANEL to the Bottom Shelf with two M6x13mm bolts. Attach the CART ANGLE BRACKET to
the Left Panel and the Bottom shelf with four M4x10mm bolts. Do not fully tighten yet.
 Attach the BACK PANEL to the Left Panel and the Bottom Shelf with four M4x10mm bolts. Do not fully tighten
yet.
 Attach the RIGHT PANEL to the Bottom Shelf with two M6x13mm bolts. Attach another CART ANGLE
BRACKET to the Right Panel and the Bottom Shelf with four M4x10mm bolts. Connect the Back Panel to the
Right Panel with two M4x10mm bolts. Now tighten all the bolts.
LEFT PANEL
CART ANGLE BRACKET
BACK PANEL
RIGHT PANEL
CART ANGLE BRACKET

17
STEP 5 ATTACH THE TOP PANEL AND DOOR BRACKET
 Align the TOP PANEL into lace as shown below and secure with six M4x19mm shoul er bolts.
 Attach the DOOR BRACKET to the side anels as shown below with four M4x10mm bolts.
TOP PANEL
DOOR BRACKET
Note: Magnets on top

18
STEP 6 ATTACH RANGE HEAD TO CART
 This ste requires two eo le to lift and osition the RANGE HEAD onto cart.
 Remove the tie wra s and ackaging securing the hose and regulator to the underside of the Range Head.
 Carefully lower the Range Head onto the cart. Make sure the hose and regulator is fed into the cart through the
hole in the rubber seal on the to anel. Attach the Range Head to the cart with six M4x10mm bolts.
STEP 7 ATTACH THE DOORS
 Remove the four M4x8mm bolts already re-assembled to the DOOR HANDLES, and use them to attach the
door handles to DOORS.
 Insert the lower door in into the hole on the bottom shelf. Push down the u er door in, align it beneath hole in
the door in bracket, and release in so that it inserts in hole.
 Re eat this for the other door.
 Note: If the doors do not line u when closed or cannot close freely, loosen the bolts on the door in bracket.
Adjust the door in bracket as necessary, and retighten bolts. Recheck door alignment once barbeque is
com letely assembled and readjust if necessary.
DOOR HANDLE
DOOR

19
-
STEP 1 OPEN THE SINK CARTON, UNPACK AND CHECK THE PARTS.
 Start by o ening the carton and re aring a flat clean surface for all the arts and to do the assembly.
 Carefully o en the to of the shi ing box with a box cutter, take out the arts from on to and around the SINK
HEAD. Lift the to section of the carton off from the base of the carton, take out all the remaining arts, and
remove all arts from their lastic bags.
DRAIN HOSE
BOTTOM
SHELF
RIGHT
PANEL
RIGHT DOOR
BACK PANEL
WATER INLET
WATER TAP
DOOR BRACKET
CASTOR
SINK HEAD
CASTOR
BOLT PACK
SHELF LEFT/RIGHT BRACKET
SIDE SHELF MIDDLE BRACKET
CART ANGLE BRACKET
BOLT PACK
DOOR
HANDLE
LEFT DOOR
LEFT PANEL
M8 BOLT STEM
SEAL RING
RUBBER SEAL WASHER
STEEL SEAL
WASHER
MAGNET BOX

20
STEP 2 OPEN THE BOLT PACK READY FOR ASSEMBLY
The following hardware is rovided in a blister ack for convenient use.
STEP 3 ATTACH THE CASTORS AND MAGNET
 Turn the BOTTOM SHELF u side down. Attach the CASTORS to the Bottom Shelf with sixteen M6x13mm bolts.
Note: Screw the Castor with brakes on the back of Bottom Shelf. Tighten firmly.
 Turn the Bottom right side u . Attach the MAGNET BOX to the Bottom Shelf with two M4x10mm bolts.
M4X10mm bolt
Qty: 26 cs
M4X19mm shoulder bolt
Qty: 6 cs
M5X10mm bolt
Qty: 14 cs
(use them to attach side shelf)
M6X13mm bolt
Qty: 20 cs
M6 shoulder bolt
Qty: 4 cs
(use them to attach side shelf)
FRONT
SWIVEL LOCKING
CASTOR
SWIVEL NO LOCKING
CASTOR
MAGNET BOX
BACK
FRONT
BACK