Barbeques Galore Grand Turbo B3816ALP User manual

Manual # P80151152A - Date:2016/01/20
Failure tocomplywith theseinstructionscould
resultin afire or explosion that could cause
seriousbodilyinjury,deathorpropertydamage.
Whetherthisgrillwasassembled byyouor
someoneelse, youmustread thisentire manual
before using yourgrillto ensure thegrillis
properly assembled, installed and maintained.
Use yourgrillat least 3 feetaway fromany
wall or surface. Use your grillat least 3feet
away fromcombustibleobjectsthatcanmeltor
catch fire such as vinyl or wood siding, fences
andoverhangsorsourcesof ignition including
pilotlightsonwaterheatersand liveelectrical
appliances.
THISGAS APPLIANCEIS DESIGNEDFOR
OUTDOORUSEONLY.
Never useyour gasgrillinagarage, porch,
shed, breezewayor anyotherenclosed area.
Never obstructthe flowofventilationair
aroundyourgasgrill housing.
Never disconnectthe gas regulator or anygas
fittingwhileyour grill islit. Alit grillcan ignite
leaking gas andcauseafire or explosion which
could result inproperty damage, personal injury
or death.
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
WARNING
! !
Ÿ
Grill Information Center:
Ÿ
Ÿ
NOTETO ASSEMBLER/INSTALLER:
Leave this manual withthe consumer.
NOTETOCONSUMER:
Keep thismanualfor future reference.
RECORDYOURSERIAL#
__________________
(see silverCSA label on mainbodyof grill)
IMPORTANT:
Ÿ
FREEHELP
FROM THE GRILL EXPERTS
Barbeques Galore isthe expertonthis
product and trained to help you with:
visit www.grandhall.com or call:
1-800-474-5587
Monday-Friday8:00am-4:30pmPST
AssemblyQuestions
Grill Operation
Replacement ofDamaged or Missing parts
Ÿ
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LiquidPropaneGas(LPG)Grill
ModelsB3816ALP,B3816BLP,BAI16ALP&BAI16BLP
NaturalGas(NG)Grill
ModelsB3816ANG,B3816BNG,BAI16ANG&BAI16BNG
B3816ALP/NG BAI16ALP/NG
B3816BLP/NG BAI16BLP/NG
Operator's Manual

Table of Contents
PrimarySafetyWarnings............................1-3
Pre-AssemblyInstructions...............................3
PartDiagramsand Lists............................4-15
AssemblyInstructions.................................16-23
Use &Care Instructions:
Gas Safetyand LeakTests..............24-27
NaturalGas Connection............................28
Lighting Instructions...............................29-30
Troubleshooting...........................................31
Rotisserie Instruction..............................32-34
CleaningandMaintenance........................35-36
CookingGuide............................................A1-A5
FrequentlyAsked Questions...................A6-A7
Warranty...........................................BackCover
2
Donot storeorusegasolineor other
flammableliquids orvapors in the
vicinityof this or anyother
appliances.
AnLPcylindernotconnectedfor
use shall not bestoredin thevicinity
ofthis oranyotherappliance.
1.
2.
LPG models must be usedwith Liquid Propane
Gas and the regulatorassemblysupplied. Natural
Gasmodelsmustbe used with Natural Gas only.
Anyattempt to convert the grillfromone fuel type
toanotherisextremely hazardousandwillvoidthe
warranty.
Keepgasregulatorhoseawayfromhotgrill sur-
faces anddripping grease.Avoid unnecessarytwist-
ingof hose.Visuallyinspect hose priortoeachuse
for cuts,cracks, excessivewear or otherdamage.
Ifthe hose appearsdamageddonotusethegas
grill. Call1-800-474-5587for acertifiedreplace-
menthose.
CaliforniaProposition65
Combustionbyproductsproducedwhen usingthis
product contain chemicals known tothe State of Cali-
fornia to cause cancer, birthdefects,orotherreproduc-
tive harm.
Brass components onthe grill,such ashose fittings,
propane cylinder valves (sold separately) and burner
valvestems, contain lead which is knownto the State
of Californiatocause cancer,birth defects, orother
reproductive harm.
Neveruse charcoal or lighter fluid in this gas grill.
Failure to comply with these instructionscouldresult
in a grease fire or explosion that couldcause serious
bodilyinjury, deathor propertydamage.
Beforeeachuseof yourgrill: InspecttheGreaseTray,
GreaseTray HeatShieldand inside ofthe GrillBowl to
besurethereisnoexcessive greaseanddebris
buildup. Clean the Grease Tray,Grease TrayHeat
Shield and inside ofthe Grill Bowlfrequentlyto elimi-
nategrease/debrisbuild-upandtopreventgrease
fires. Failuretocomplywith theseinstructions could
result inagrease fire andeven asubsequent explo-
sionthat couldcause serious bodily injury,death or
propertydamage.
!
Thisappliance, wheninstalled,mustbeelectri-
callygrounded inaccordancewith localcodes
or,in the absence oflocal codes, with the
NationalElectricalCode,ANSI/NFPA 70, orthe
Canadian Electrical Code, CSA C22.1.
Keepanyelectrical supplycord and the fuel
supplyhoseawayfromanyheatedsurfaces.
WARNING !
DANGER
!!
1.
2.
3.
4.
If you smell gas:
Shutoffgastotheappliance.
Extinguish anyopenflame.
Openlid.
Ifodorcontinues,keepawayfrom
the appliance andimmediatelycall
your gas supplieroryourfire
department.
WARNING
! !
WARNING
! !
CSA label located on
the Rotisserie Burner
Wind Shield.
Never coverorwraptheCookingGrids,bottom
oftheGrill Bowl, GreaseTraywith aluminum foil
orany other material that willabsorbgrease.
! !
WARNING

Pre-AssemblyInstructionsForYourSafety
WARNING
CAUTION
! !
Failuretocomplywiththeseinstructionsmayresult
in ahazardous situation which, if not avoided, may
resultininjury.
ForsafeoperationensuretheGasValve Assem-
blyOrifice isinsidetheBurnerTubebeforeusing
yourgrill. (Seefigure).If the Orifice isnotinside
the Burner Tube, lighting the Burner maycause
explosionand/orfireresultinginseriousbodily
injuryand/or propertydamage.
METHOD1:Bendastiffwireorwirecoathanger
into asmallhook as shown and runthehook
throughtheBurnerTubeandinsidethe Burner
severaltimestoremovedebris.
METHOD 2: Use abottle brush withaflexible
handleandrunthebrushthroughthe Burner
Tubeand insidethe Burner severaltimesto
removeanydebris.
METHOD3: Use an air hoseto force air through
eachBurner Tube.The forcedairshould pass
debrisor obstructionsthrough the Burner and out
the Ports.
TOCLEANBURNERTUBE,
INSERTHOOK
HERE
Burner Tube
9
3
Burner Port Foot
1.
2.
3.
4. Refertothe figurebelowandperformoneofthese
3cleaningmethods:
Carefully lift each Burner upandawayfrom theGas
ValveOrifice.
Check and clean Burner/Venturi Tubesfor insects
and insect nests. Aclogged tube can lead to afire
beneath thegrill.
Spiders and small insects can spin webs and nest
inthegrillBurnerTubesduringtransitandware-
housingwhichcanleadtoagasflowobstruction
resultingin afire in andaround the Burner Tubes.
Thistype of"FLASHBACK FIRE" can cause serious
grill damageandcreate an unsafeoperating con-
ditionfortheuser.
Toreduce thechance of FLASHBACK FIRE
you must cleanthe Burner Tubes as follows
beforeinitial use. Alsodothisatleastoncea
monthin summer and fallor whenever spidersare
active inyour area,andif yourgrill hasnotbeen
used for an extendedperiodoftime.
Removethescrewsfromthe rearofeachMain Burner
usingaPhillips Head Screwdriverorwrench.
WARNING: Greasecangetveryhot.AlwayshandletheGrease
Traywithaflameretardant BBQ mitt.Before removing the
Tray,alwaysbe surethatthegrillhasproperlycooled. Be
aware that theTraydoes contain grease andbe extremely
careful whenremovingthe Tray to prevent spillage. Failure to
followthese instructions couldcauseseriousbodilyinjury or
propertydamage.
Grill InstallationCodes
Theinstallation must conformwith localcodesor,in the
absenceoflocalcodes,witheitherthe NationalFuel Gas
Code, ANSI Z223.1/NFPA54,NaturalGasand Propane
Installation Code,CSAB149.1, orPropaneStorage and
HandlingCode, B149.2.
PRE-ASSEMBLY
Readandperformthefollowingpre-assemblyinstruc-
tions:
ToolsRequiredforAssembly:
protective workgloves
protective eyewear
You will need assistance from another person tohandle
thegrillhead and other large, heavyparts.
Open lidof shipping carton. Removetop sheet of
cardboard andpackingmaterials.Lay cardboardsheet
on floorand use as awork surfaceto protect floor and
grill parts fromscratches.
Youmayslice the cartonfront corners with autilityknife
tolay openthecartonfrontpanel.Thisallows youto
raisethe Lidandremovethecomponentspacked inside,
makingit easier tolift.
Use theHardwareand Part Diagrams to ensure allitems
are included and free of damage.
Do not throw awaythe bags ofhardware that are in-
cluded with boxed parts. These are required for assem-
bly.
Do not assembleor operate the grillifit appears
damaged. Iftherearedamagedor missingpartswhen
you unpack theshippingboxor youhavequestionsdur-
ingthe assembly processcall 1-800-474-5587 M-F 8AM-
4:30PMPST forassistance.
CAUTION !
Whenusingelectrical appliances, basic safety
precautions should alwaysbe used.
!
Orifice BurnerTube
Gas Valve Assembly
Phillips Head Screwdriver

HardwarePartsList forModelsB3816ALP/NG&B3816BLP/NG
4
*OneBattery/AAincludedintheHardwarePack
PanHeadScrew1/4"x1/2"
Qty.12
Part #S112G04081
Phillips Head Screw3/16"x1/2"
Qty.6
Part #S112G03081
AlreadyinstalledintheLeftCart
SidePanelTrim Plate
PART# PARTDESCRIPTION QTY PURPOSEOFPART
P06013026A HardwarePack 1 ForuseinassemblyofB3816ALP/NG &B3816BLP/NG Models
S162G04081HexHead Screw 1/4"x1/2" 5
S112G04041PhillipsHead Screw 1/4"x1/4" 2
S112G04041PhillipsHead Screws1/4"x1/4" 2
S411G04011 PlainWasher1/4" 2
S182G03061PanHeadScrew 3/16"x3/8" 2 InstalltheLP RegulatorBrackets(forB3816BLPModels)
S182G03061PanHeadScrew 3/16"x3/8" 3 InstalltheTankTraySet(forB38126LP&B3816BLP Models)
S182G04081PanHeadScrew 1/4"x1/2" 13 InstallBowlSideTrimPanel(forB3816BLP/NG Models)
S112G03081PhillipsHead Screw 3/16"x1/2" 6 InstallLeftCartSidePanelTrimPlate(forB3816ALP/NGModels)
InstallBowltoCart(forB3816ALP/NGModels)
InstallTransformerBrackettotheLeftPaneloftheBowl Frame
(forB3816BLP/NGModels)
Alreadyinstalled intheLeftCartSidePanelTrimPlate
HardwarePartsList forB3816ALP/NGCartModel
PART# PARTDESCRIPTION QTY PURPOSEOFPART
P06030028A HardwarePack 1 ForuseinassemblyB3816ALP/NG CartModels
S182G04081PanHeadScrew 1/4"x1/2" 12 Install SideShelves
S182G04081PanHeadScrew 1/4"x1/2" 1 Install theSideBurnerLid Chain
AlreadyinstalledintheRearPanelof theBowl Frame
Phillips Head Screw1/4"x1/2"
Qty.1
Part#S112G04081
Already installedintheRearPanelofthe
BowlFrame
HexHead Screw
1/4"x1/2"
Qty. 5
Part #S162G04081
Phillips Head Screw
1/4"x1/4"
Qty. 4
Part #S112G04041
Pan Head Screw
1/4"x1/2"
Qty.13
Part #S182G04081
PlainWasher1/4"
Qty. 2
Part #S411G04011
PanHeadScrew
3/16"x3/8"
Qty.5
Part #S182G04061

5
Hardware PartsListforModelsBAI16ALP/NG&BAI16BLP/NG
*Two Batteries/AAincludedintheHardwarePack
PART # PARTDESCRIPTION QTY PURPOSEOFPART
P06013027A HardwarePack 1 Forusein assemblyofBAI16ALP/NG &BAI16BLP/NG Models
S162G04081HexHeadScrew1/4"x1/2" 6
S112G04041PhillipsHead Screw 1/4"x1/4" 2
S112G04041PhillipsHead Screws1/4"x1/4" 2
S411G04011 PlainWasher1/4" 2
S182G03061Pan Head Screw 3/16"x3/8" 2 InstalltheLPRegulatorBrackets(forBAI16BLPModel)
S182G03061Pan Head Screw 3/16"x3/8" 3 InstalltheTankTraySet (forBAI16ALP&BAI16BLPModel)
S182G04081Pan Head Screw 1/4"x1/2" 4 InstallRearTrimPanel (forBAI16BLP/NG Models)
S112G03081PhillipsHead Screw 3/16"x1/2" 12 InstallLeft andRightCart Side Panel TrimPlates(for
BAI16ALP/NG Models)
Alreadyinstalledin the Left and RightCart SidePanelTrimPlates
InstallBowl toCart (forBAI16ALP/NGModels)
InstallTransformerBrackettothe LeftPaneloftheBowl Frame
(forBAI16BLP/NGModels)
Phillips Head Screw3/16"x1/2"
Qty.12
Part #S112G03081
AlreadyinstalledintheLeftand
Right CartSide PanelTrimPlates
HexHead Screw
1/4"x1/2"
Qty. 6
Part #S162G04081
Phillips Head Screw
1/4"x1/4"
Qty. 4
Part #S112G04041
HardwarePartsListforBAI16ALP/NGCartModel
PART# PARTDESCRIPTION QTY PURPOSEOFPART
P06030028A HardwarePack 1 ForuseinassemblyB3816ALP/NG CartModels
S182G04081PanHeadScrew1/4"x1/2" 12 InstallSideShelves
PlainWasher1/4"
Qty. 2
Part #S411G04011
PanHeadScrew
3/16"x3/8"
Qty.5
Part #S182G04061
PanHeadScrew1/4"x1/2"
Qty.4
Part #S182G04081
PanHeadScrew1/4"x1/2"
Qty.12
Part #S112G04081

PartsDiagram for Models B3816ALP/NG &B3816BLP/NG
6
B3
B1
B2
5
216
3
8
4
7
9
13
11
14
17 15
12
23
28
18 21 A7 A6 A3 A4 A1
55 16
A2
A5
39
42
43
44
45
40
90
47
22
20
19
24
25A
27
30
33
83
38 37
36 35
34A
31
29
26
91
89 88
87
86
63
50
48
53 54B
52
58
60
74
57
60
62 49
59
51
75
77B 78 79
80
81
82
76
85
84
70
69
72
71
66
65
68
67
73
59 61
64
83 77A
92
96
9395 94
32
10
56b(Optional)
A8
25B 25D
25C
34B
46
56a
41B
41A
54A
79A
54C

PartsList forModel B3816ALP/NG&B3816BLP/NG
7
KEY DESCRIPTION B3816ALP/NG PART# B3816BLP/NG PART# QTY
1LidAssembly Y0130032 Y0130032 1
2 LidHandleBracket P00303016E P00303016E 2
3LidHandle P00205120B P00205120B 1
4LidHandleHeat-InsulatingSpacer P06801002A P06801002A 2
5Temperature GaugeSeat P00614015A P00614015A 1
6Temperature Gauge P00601251A P00601251A 1
7ProtectivePad P05518002I P05518002I 4
8CookingRack/Secondary P01516035B P01516035B 1
9 CookingGrid/Large P01606043B P01606043B 3
10 NamePlate P00407014C P00407014C 1
11 FlameTamer/Rack P01720042B P01720042B 1
12 FlameTamer/Ceramic P01804002A P01804002A 8
13 SmokerBox P06701020A P06701020A 1
14 Burner/Main P02003049B P02003049B 4
15 InfraredBurner P02005020A P02005020A 2
16 GasCollectorBoxwithElectrode P02610020A P02610020A 2
17 InfraredBurner DualElectrode P02625002C P02625002C 1
18 BowlSidePanel/Trim Plate/Left P07514065A P07514065A 1
19 BowlSidePanel/Trim Plate/Right P07514066A P07514066A 1
20 LidHingewithNut P05511006A P05511006A 2
21 BurnerBracket P02206314A P02206314A 1
22 GreaseDrainingTray Heat Shield P06904069C P06904069C 1
23 LidSpring,Left P05551005M P05551005M 1
24 LidSpring,Right P05551006M P05551006M 1
25A GrillBowlPanel, Front P00763206C P00763206C 1
25B GrillBowlPanel, Rear P00760336C P00760336C 1
25C GrillBowlPanel, Left P00761376C P00761376C 1
25D GrillBowlPanel, Right P00762366C P00762366C 1
26 BodyPanel, Left P00742036C P00742036C 1
27 BodyPanel, Right P00746036C P00746036C 1
28 BowlPanel, Rear P00737616C P00737616C 1
29 BowlFrameBracket,Left P03304075C P03304075C 1
30 BowlFrameBracket,Right P03304076C P03304076C 1
31 GasValve/ManifoldAssembly-LP Y0060850 Y0060850 1
GasValve/ManifoldAssembly-NG Y0060851 Y0060851 1
32 ControlKnobWireAssembly P05383008B P05383008B 1
33 ElectricIgnitor, 6-Ports P02502305C P02502305C 1
34A ControlPanel P02916173A P02916173A 1
34B ControlPanel,Upper P02916183A P02916183A 1
35 Lighting Switch P05360004B P05360004B 1
36 ControlKnobSeatwithLEDLight P03445014A P03445014A 7
37 ControlKnobfor MainBurner P034265621 P034265621 5
38 GreaseTrayAssembly Y0270006 Y0270006 1
39 ExtensionTube P03701011A P03701011A 1
40 ExtensionFitting forManifold P03907012A P03907012A 1
41A Regulator withHose/ LPG P03624010A N/A 1
41B Regulator withHoseandConnector (LPG) N/A P03624011A 1
42 ExtensionFitting forManifold(NG only) P03901015A P03901015A 1
43 ExtensionFitting -Outlet (NGonly) P03901013A P03901013A 1
44
Regulator / NG
P03628001B
P03628001B
1
45 ExtensionFitting -Inlet (NGonly) P03901017A P03901017A 1
46 Hose, 12FT. NG(SoldSeparately) P03704001A P03704001A 1

8
KEY DESCRIPTION B3816ALP/NGPART# B3816BLP/NGPART# QTY
47 Lighting Stick Assembly P05507140M P05507140M 1
48 Cart Top ShelfP01010040C N/A 1
49 Cart Bottom ShelfP01010044C N/A 1
50 Cart Side Panel,Left P07602027A N/A 1
51 Cart Side Panel,Right P07603030A N/A 1
52 Cart RearPanel P07701079A N/A 1
53 Transformer P05374022B P05374022B 1
54A Transformer Connecting Bracket P03328082C P03328082C 1
54B Transformer Bracket (bulit inmodelonly) N/A P03328057A 1
54C Cord Clip P055530033 P055530033 1
55 Electric WiresSet/Electrode P02615046D P02615046D 1
56a TankTraySet Y0340055 Y0340055 1
56b TankTrayAssembly (Optional) Y0340022 N/A 1
57 Drawer Bracket,Front P03304050C N/A 1
58 Drawer Bracket,Rear P03304051C N/A 1
59 Cart Bracket Panel,Left Bottom P03331011F N/A 2
60 Cart Bracket Panel,RightBottom P03331012F N/A 2
61 Cart Bracket Panel,Left Top P03331013F N/A 1
62 Cart Bracket Panel,RightTop P03331014F N/A 1
63 Door HingeBracket -Left Top P03314050C N/A 1
64 Door HingeBracket-Left Bottom P03314037C N/A 1
65 Drawer Assembly,Upper Y0420012 N/A 1
66 Drawer Assembly,Lower Y0420013 N/A 1
67 Door P04302049A N/A 1
68 Door Magnet P05323007M N/A 1
69 CasterSeat,Left Front & Right Rear P05327062H N/A 2
70 CasterSeat,Right Front & Left Rear P05327063H N/A 2
71 Caster, 2.5in., without Brake/Front P05117007E N/A 2
72 Caster, 2.5in., withBrake/Rear P05110001E N/A 2
73 SpiceBasket P05203001A N/A 1
74 Cart Side Panel,Left/Trim Plate P07509010A N/A 1
75 SideBurner Body P01108014B N/A 1
76 SideBurner Bracket Assembly P02215105A N/A 1
77A SideBurner P02004040B N/A 1
77B SideBurner Cap P02013059E N/A 1
78 Pot Support P00815008A N/A 1
79 SideBurner Lid P0011558AA N/A 1
79A ProtectivePad P05518002I N/A 4
80 SideBurner LidHandle P00210006A N/A 2
81 SideBurner Connection Hose P03710003F N/A 1
82 SideBurner OrificeBracket P03317002A N/A 1
83 ControlKnob for InfraredBurner/Side Burner P034265721 P034265721 2
84 ControlKnob Seat forSideBurner P03415034A N/A 1
85 SideBurner GasValve P03218129G N/A 1
86 SideShelf,Left P01106046B N/A 1
87 SideShelfSpiceBasket Assembly P05204071G N/A 1
88 SideShelfSpiceBasket P05204072G N/A 1
89 Cutting Board P02401004A N/A 1
90 Electric WiresSet P02615132A P02615132A 1
91 LampWiresSet P02615198A P02615198A 1
PartsList for ModelsB3816ALP/NG &B3816BLP/NG

PartsList for ModelsB3816ALP/NG &B3816BLP/NG
9
KEY DESCRIPTION B3816ALP/NG PART# B3816BLP/NGPART# QTY
92 SideBurnerOrificeConnectionHose P03701028F P03701028F 1
93 ExtensionFitting forSideBurner P03901038A N/A 1
94 SideBurnerElectrode P02607058M N/A 1
SideBurnerOrifice-LP P06533018A N/A 1
SideBurnerOrifice-NG P06533019A N/A 1
96 SideBurnerLidChain P05522001A N/A 1
A1 BackBurnerWind Shield P06906109C P06906109C 1
A2 BackBurnerFrame P0075825BC P0075825BC 1
BackBurnerAssembly-LP Y0030030 Y0030030 1
BackBurnerAssembly-NG Y0030031 Y0030031 1
A4 Lamp P05352032B P05352032B 2
A5 LampCover P05352004E P05352004E 2
A6 BackburnerThermocouple P05305068A P05305068A 1
A7 BackBurnerElectrode P02614015C P02614015C 1
A8 BackBurnerThermocouple Bracket P03328090C P03328090C 1
B1 TrimPanel, Left N/A P07505002A 1
B2 TrimPanel, Right N/A P07504002A 1
B3 TrimPanel, Rear N/A P07515031A 1
Rotisserie Assembly Y0250222 Y0250222 1
HardwarePack(GrillHead) P06013026A P06013026A 1
HardwarePack(CartModel) P06030028A N/A 1
Operator'sManual P80151152A P80151152A 1
95
A3

10
PartsDiagramfor ModelsBAI16ALP/NG&BAI16BLP/NG
83
68 5366 90
51
56A
56B
55
61
62
54
82
75
77
76
81
74
67
69
63
60
65
52
62
80
79
73
72
70B
70A
71
78
63
64
59a
30
56C
56D
B1
B2
B3
1
5
6
2
8
9A
11
13
15
92
18 16
12
10
3
4
7
9B
58
17
A1
A5
A4
A3
A7
A9
26A
23
19
21
28
36
38
41
39
40
36
35
33 32 31
29 27A 22 20 26B
2524A8A2
A6
43
44
45
46
47
48
49
88
87
34
37
89
86
85
84
91
59b(Optional)
57B
42
27B
57A
50

PartsListforModelsBAI16ALP/NG&BAI16BLP/NG
11
KEY DESCRIPTION BAI16ALP/NGPART# BAI16BLP/NG PART# QTY
1LidAssembly Y0130015 Y0130015 1
2 LidHandleBracket P00303016E P00303016E 2
3LidHandle P00205064B P00205064B 1
4
LidHandleHeat-InsulatingSpacer
P06801002A
P06801002A
2
5TemperatureGaugeSeat P00614015A P00614015A 1
6TemperatureGauge P00601251A P00601251A 1
7ProtectivePad P05518002I P05518002I 4
8CookingRack/Secondary P01518007B P01518007B 1
9FlameTamer/Rack(Large) P01720042B P01720042B 1
10 FlameTamer/Rack(Small) P01720043B P01720043B 1
11 FlameTamer/Ceramic P01804002A P01804002A 12
12 CookingGrid-Large P01606044B P01606044B 4
13 CookingGrid-Small P01606045B P01606045B 1
14 Smoker Box P06701020A P06701020A 1
15 Burner/Main P02003049B P02003049B 6
16 Infrared Burner P02005020A P02005020A 2
17 Gas CollectorBoxwithElectrode P02610020A P02610020A 3
18 Infrared BurnerDualElectrode P02625002C P02625002C 1
19 BowlSide Panel/Left P00761376C P00761376C 1
20 BowlSide Panel/Right P00762366C P00762366C 1
21 BowlSide Panel/Trim Plate/Left P07514065A P07514065A 1
22 BowlSide Panel/Trim Plate/Right P07514066A P07514066A 1
23 LidHinge withNut P05511006A P05511006A 2
24 BurnerBracket P02216044A P02216044A 1
25 GreaseTrayHeat Shield P06904070C P06904070C 1
26A LidSpring,Left P05551001M P05551001M 1
26B LidSpring,Right P05551002M P05551002M 1
27A BowlPanel, Front P00763216C P00763216C 1
27B BowlPanel, Rear P00760346C P00760346C 1
28 ControlPanel, Upper P02916203A P02916203A 1
29 NamePlate P00407014C P00407014C 1
30
RegulatorwithHoseand Connector/ LPG
N/A
P03624011A
1
31
ElectricIgnitor,4-Ports
P02502184C
P02502184C
2
32 Gas Valve/ManifoldAssembly-LP Y0060852 Y0060852 1
Gas Valve/ManifoldAssembly-NG Y0060853 Y0060853 1
33 ControlPanel P02916193A P02916193A 1
34 LightingSwitch P05360004B P05360004B 1
35 ControlKnob Seat withLEDLight P03445014A P03445014A 10
36 ControlKnob forMainBurner/ BackBurner P034265621 P034265621 8
37 ControlKnob forInfraredBurner P034265721 P034265721 2
38 BodyPanel,Left P00742036C P00742036C 1
39 BodyPanel,Right P00746036C P00746036C 1
40 BodyPanel,Rear P00760346C P00760346C 1
41 GreaseTrayAssembly Y0270022 Y0270022 1
42 LEDWireAssembly P05383023B P05383023B 1
43 Extension Tube P03701011A P03701011A 2
44 Extension FittingforManifold(LPGonly) P03902016A P03902016A 1
45 RegulatorwithHose/ LPG P03624010A N/A 1
46 Extension FittingforManifold(NGonly) P03901015A P03901015A 1
47 Extension Fitting-Outlet(NG only) P03901013A P03901013A 1

12
PartsListforModelsBAI16ALP/NG&BAI16BLP/NG
KEY DESCRIPTION BAI16ALP/NG PART# BAI16BLP/NGPART# QTY
48
Regulator / NG
P03628001B
P03628001B
1
49
ExtensionFitting -Inlet(NG only)
P03901017A
P03901017A
1
50
Hose, 12 FT. NG(SoldSeparately)
P03704001A
P03704001A
1
51
Cart TopShelf
P01010039C
N/A
1
52
Cart Bottom Shelf
P01010038C
N/A
1
53 Cart SidePanel,Left P07602027A N/A 1
54 Cart SidePanel,Right P07603030A N/A 1
55 Cart Rear Panel P07701078A N/A 1
56A Transformer P05374022B P05374022B 1
56B TransformerBracket N/A P03328057A 1
56C TransformerConnectingBracket P03328082C P03328082C 1
54D CordClip P055530033 P055530033 1
57A BowlFrameBracket,Left P03304077C P03304077C 1
57B BowlFrameBracket,Right P03304078C P03304078C 1
58 ElectricWiresSet/ Electrode P02615109D P02615109D 1
59a TankTraySet Y0340055 Y0340055 1
59b TankTrayAssembly(Optional) Y0340022 N/A 1
60 DrawerBracket,Front P03304050C N/A 2
61 DrawerBracket,Rear P03304051C N/A 2
62 Cart Bracket Panel,Left Bottom P03331011F N/A 2
63 Cart Bracket Panel,Right Bottom P03331012F N/A 2
64 Cart Bracket Panel,Left Top P03331013F N/A 1
65 Cart Bracket Panel,Right Top P03331014F N/A 1
66 DoorHinge Bracket-LeftBottom P03314037C N/A 1
67 DoorHinge Bracket -Right Bottom P03314038C N/A 1
68 DoorHinge Bracket -Left Top P03314050C N/A 1
69 DoorHinge Bracket -Right Top P03314051C N/A 1
70A DrawerAssembly,Upper Y0420014 N/A 1
70B DrawerAssembly,lower Y0420011 N/A 1
71 Door,Left P04302046A N/A 1
72 Door,Right P04303047A N/A 1
73 DoorMagnet P05323007M N/A 2
74 Caster Seat,left front/right rear P05327062H N/A 2
75 Caster Seat,right front/left rear P05327063H N/A 2
76 Caster, 2.5in.,without Brake/Front P05117007E N/A 2
77 Caster, 2.5in.,withBrake/Rear P05110001E N/A 2
78 TowelRack Bracket P05212008A N/A 1
79 SpiceBasket P05203001A N/A 1
80 TowelRack P05209003A N/A 1
81 Cart Shelf P05204070F N/A 1
82 SideShelf,Right P01107043B N/A 1
83 SideShelf,Left P01106046B N/A 1
84 SideShelfSpiceBasket Assembly P05204071G N/A 1
85 SideShelfSpiceBasket P05204072G N/A 1
86 CuttingBoard P02401004A N/A 1
87 LightingStick Assembly P05507140M P05507140M 1
88 ElectricWiresSet P02615134A P02615134A 1
89 LampWiresSet P02615199A P02615199A 1
90 Cart SidePanel,Left/Trim Plate P07509010A N/A 1
91 Cart SidePanel,Right/Trim Plate P07509011A N/A 1
A1 RearWindShelf P06906110C P06906110C 1
A2 Back BurnerFrame P02011079B P02011079B 1

PartsListforModelsBAI16ALP/NG&BAI16BLP/NG
Important: Useonly BarbequesGalore sreplacement parts.Theuseofany part that is nota Barbeques Galores replacement
partcanbedangerousand will alsovoidyourproductwarranty. KeepthisOperator'sManualfor convenientreferraland
forpartreplacement.
For the repair or replacement partsyou need:
Call 1-800-474-5587 M-F8AM-4:30PMPST
Toobtain thecorrectreplacementpartsforyourgasgrill,pleaserefer to the partnumbersinthispartslist. The
following informationisrequiredto ensureyou receivethecorrectparts:
1.ModelandSerialNumber (see CSAlabel ongrill)
2. Part Number
3. Part Description
4.Quantityofpartsneeded
13
KEY DESCRIPTION BAI16ALP/NG PART# BAI16BLP/NGPART# QTY
Back BurnerAssembly-LP
Y0030028
Y0030028
2
Back BurnerAssembly-NG
Y0030029
Y0030029
2
A4
Lamp
P05352032B P05352032B
2
A5 LampCover P05352004E P05352004E 2
A6 ThermocoupleWaterShield P03327062C P03327062C 2
A7 Burner Electrode P02614015C P02614015C 2
A8 Back BurnerThermocouple P05305030A P05305030A 2
A9 Back burnerThermocoupleProtector P03328050C P03328050C 2
B1 Trim Panel, Left N/A P07505002A 1
B2 Trim Panel, Right N/A P07504002A 1
B3 Trim Panel, Rear N/A P07515032A 1
RotisserieAssembly Y0250182 Y0250182 1
HardwarePack (GrillHead) P06013027A P06013027A 1
HardwarePack (CartModel) P06013028A N/A 1
Operator'sManual P80151152A P80151152A 1
A3

Rotisserie AssemblyPartsDiagram for B3816ALP/NG &B3816BLP/NG
Rotisserie AssemblyPartsList
Hardware for Rotisserie
GrillInformationCenter:Ifyouhavequestionsaboutassemblyorgrilloperation,oriftherearedamaged
or missing parts when you unpackthis unit fromtheshipping box, call us8:00 am-8pmCST,Monday
throughFridayat: 1-888-317-7642
14
GrillInformation Center: Ifyouhavequestionsaboutassemblyor grilloperation,or ifthereare damagedormissing
partswhenyou unpackthisunitfromthe shipping box,Call 1-800-474-5587 M-F 8AM-4:30 PM PST
KEY PART#DESCRIPTION QTY
Rot.Roller
Rot. Thumbscrew1/4"x1/2"
Rot. Spit
Rot. Holding Fork
Rot. MotorBracket
Rot. Motor/AC
Rot. Screw3/16"x1/2"UNC
Rot. Washer 3/16"
1.
2.
3.
4.
5.
6.
7.
8.
9.
2
2
1
2
1
1
2
2
1.
2.
3.
4.
5.
6.
7.
8.
4
1
5
6
2
3
7
8
P05508181A
S195G04081
P05508256A
P05508077A
P03308002A
P07101031B
S112G03084
S411G03064
Rot.Screw3/16"x1/2"
UNC
Qty.2
Part #S112G03084
Rot. Washer3/16"
Qty.2
Part #S411G03064
Rot.Thumbscrew
1/4"x1/2"
Qty.2
Part #S195G04081

Rotisserie AssemblyPartsList
Hardware for Rotisserie
GrillInformationCenter:Ifyouhavequestionsaboutassemblyorgrilloperation,oriftherearedamaged
or missing parts when you unpackthis unit fromtheshipping box, call us8:00 am-8pmCST,Monday
throughFridayat: 1-888-317-7642
15
GrillInformation Center: Ifyouhavequestionsaboutassemblyor grilloperation,or ifthereare damagedormissing
partswhen youunpack thisunitfromtheshippingbox,Call 1-800-474-5587 M-F 8AM-4:30 PMPST
1
4
3
2
6
8
5
7
Rotisserie AssemblyParts Diagram for BAI16ALP/NG &BAI16BLP/NG
KEY PART#DESCRIPTION QTY
Rot.Roller
Rot. Thumbscrew1/4"x1/2"
Rot. Spit
Rot. Holding Fork
Rot. MotorBracket
Rot. Motor/AC
Rot. Screw3/16"x1/2"UNC
Rot. Washer 3/16"
1.
2.
3.
4.
5.
6.
7.
8.
9.
2
4
1
4
1
1
2
2
1.
2.
3.
4.
5.
6.
7.
8.
Rot.Screw3/16"x1/2"
UNC
Qty.2
Part #S112G03084
Rot. Washer3/16"
Qty.2
Part #S411G03064
P05508181A
S195G04081
P05508183A
P05508046A
P03308006C
P07101027B
S112G03084
S411G03064
Rot.Thumbscrew
1/4"x1/2"
Qty.4
Part #S195G04081

16
AssemblyInstructionsforB3816ALP/NG&BAI16ALP/NG
CAUTION : Whileitis possibleforonepersontoassemble thisgrill,obtain assistancefrom anotherperson when
handlingsomeofthe larger, heavier pieces.
RemoveLeftCartSidePanelTrimPlate andDrawers(forB3816ALP/NG)
Open theLeft Doorandremove the6Phillips HeadScrews 3/16"x1/2" from theLeftCartSide PanelTrim Plate.
Removethe LeftCartSide Panel TrimPlate.
Push up black tenononthe left slide andpushdown blacktenononthe rightslidetoremove theUpper Drawer.
Repeat for the LowerDrawer.
1-1
RemoveLeft and RightCartSide Panel TrimPlates (for BAI16ALP/NG)
Open the LeftDoor and removethe 6 Phillips Head Screws3/16"x1/2" fromthe Left Cart Side PanelTrimPlate.
Removethe LeftCartSide Panel TrimPlate.
Repeatfor theRight Cart Side Panel TrimPlate.
1-2
InstalltheGrill Headontothe Cart(forB3816ALP/NGModels)
PhillipsHeadScrew
1/4"x1/4"
Qty.2
Part #S112G04041
AHexHeadScrew
1/4"x1/2"
Qty.5
Part #S162G04081
Phillips Head Screw3/16"x1/2"
Qty.6
Part #S112G03081
Alreadyinstalledin theLeftCartSide
Panel TrimPlate
Phillips Head Screw3/16"x1/2"
Qty.12
Part #S112G03081
AlreadyinstalledintheLeftandRight
Cart SidePanelTrimPlates
Withthe helpof yourassistants, lift the Grill Head ontothe topof the Cart
so that thebottomof the Grill Head sits on the Cart Top Shelf.Make sure
theLPRegulatorgoesthroughtheholeonthe Cart TopShelf.
Removethe Grease Trayfromthe bottomof theGrill Head.
Insert 5HexHead Screws1/4"x1/2" and 2 PhillipsHead Screw1/4"x1/4" into
the Cart Top Shelf fromunderside of theCart Top Shelf and tighten securely.
(Seediagram).
Replace Left Side TrimPanel TrimPlate, Drawers, andGrease Tray.
2-1
LP Regulator
BB
A
A
B

17
2-2 InstalltheGrillHeadontotheCart(forBAI16ALP/NGModels)
Withthe helpof yourassistants, lift the Grill Head ontothe topof the Cart so that thebottomof the bowl
sitson theCartTop Shelf. Make sure theLP Regulatorgoesthrough thehole on theCart Top Shelf.
RemovetheGreaseTrayfrom thebottomoftheGrillHead.
Insert 6HexHeadScrews1/4"x1/2" into the6holeson theundersideoftheCartTopShelfandtighten
securely(SeeDiagram).
Insert 2PhillipsHeadScrews1/4"x1/4" intothe 2holes ontheundersideof the Cart Top Shelfand tighten
securely(See "A" onDiagram).
Replace the Grease Tray.
Remove theLeftandRight TrimPanel,andtheir screws.
HexHeadScrew
1/4"x1/2"
Qty.6
Part #S162G04081
PhillipsHeadScrew
1/4"x1/4"
Qty.2
Part #S112G04041
A
PanHead Screw1/4"x1/2"
Qty.12
Part #S182G04081
3InstallLeftSideShelfandSideBurner(forB3816ALP/NG&BAI16ALP/NGModels)
InstallLeftSide ShelfontotheLeftPanelof theBowlFrameusing 6PanHead Screws 1/4"x
1/2",Tightenthe hardwaresecurely.
Repeat hardware installation for RightSide Burner.
A
LP Regulator
A

18
4InstalltheSideBurnerLidChain(forB3816ALP/NGModels)
Wire
Transformer-socket
Transformer-plug
AC-plug
Fig.2
5Install theTransformer.Connect Transformer to Power Source and turnon the Lights.
Pan Head Screw
3/16"x3/8"
Qty. 3
Part#S182G03061
Install TankTraySet (for B3816ALP&BAI16ALP Models)
6Install theTank Tray Setonto theCart Bottom Panelusing3Phillips Head Screws 3/16"x3/8" as
showninFig. 3.
Place theLPGasTankintotheTank TraySetsothatthe tankvalvefaces the rightcorner.
InstallLP Regulator ontotheGasTank.
Removethepre-assembled PhillipsHead Screw1/4"x1/2"
fromthe Rear PaneloftheBowlFrame as shown. Reserve
this screwfor later step.
Installthe Side Burner LidChain ontotheRear BowlPanel
usingthereservedPhillipsHeadScrew 1/4"x1/2"from the
previous step.
PanHead Screw 1/4"x1/2"
Qty.1
Part#S182G04081
Already installedintheRearPanelofthe
BowlFrame
Open theLeftDoorPanel,locatethe 4keyholesonthe rearside of LeftCart SidePanel/TrimPlate
asshown.
Attachthe Transformerto theLeft CartSide Panel/TrimPlate byinserting the twostudbolts onthe
transformerbracketinto the twokeyholesontheside panelas shown. PresstheTransformerdownward
until it restsinplace. (SeeFig. 1).
Insert Transformer-Plug into Transformer-Socket and tighten securely.(See Fig.2)
PullouttheTransformer Cord fromthe hole ontheCartRearPanel. (See Fig.3)
ConnecttheTransformer powersupplycordplugintoaproperly grounded120VAC outlet.
Turn on theGrill Lightsbypushing theLeftLightSwitch on theControlPanel.
TurnontheControlKnobSeat LED LightsbypushingtheRight LED SwitchontheControlPanel.
Fig.3
Note: The Transformercan
beattached tothetop two
holes or the lower twoholes.
Fig.1
LeftCart Side
Panel/TrimPlate Note: Make sure the
plugdoesnot touch
the ground.

19
AssemblyInstructionsforB3816BLP/NG &BAI16BLP/NG
CAUTION : While it ispossible for one personto assemblethis grill,obtainassistance fromanother person
whenhandling someofthe larger,heavierpieces.
1-1 Install BowlSide TrimPanels
Install the Rear TrimPanel to the Rear Panel of the BowlFrameusing 3 Pan Head Screws
1/4"x1/2",andtighten securely.
Install theLeft TrimPanel onto the Left Panel ofthe BowlFrame using5Phillips Head Screws
1/4"x1/2".
RepeatfortheRight TrimPanel.
InstallTrimPanel(forB3816BLP/NG Models)
PanHead Screw1/4"x1/2"
Qty.13
Part #S182G04081
1-2 InstallRearTrimPanel(for BAI12BLP/NGModels)
Removethepreassembled4Pan Head Screws1/4"x1/2", ontheBowlPanel,OutsideRear.
Install the Rear TrimPanel to the Rear Panel of the BowlFrameusing 4 Pan Head Screws
1/4"x1/2",andtighten securely.
PanHead Screw1/4"x1/2"
Qty. 4
Part #S182G04081

20
Install the Transformer. Connect theTransformer to Power Source andTurn onthe Lights.
3InstalltheTransformerMounting BrackettotheundersideoftheLeftPanel oftheBowlFrameusing
2PhillipsHeadScrews 1/4"x1/4"and2Plain Washers1/4"andtighten securely(seeFig.1).
Attach theTransformerto the Transformer Mounting Bracketbyinserting thetwostud bolts onthe transformer
bracket into the twokey holes onthe Mounting Bracket as shown. Pressthe Transformer downward until
it rests in place. (see Fig. 2&Fig. 3).
Insert Transformer-Plug into Transformer-Socket and tightensecurely.(see Fig.4).
Dependingonyourislandconstruction, you mayneedtomake one holeonyour RearIslandPanel.Make
sure the cord doesn't touch the ground. Connect theTransformer power supplycord plug into aproperly
grounded120VAC outlet.
Turn on theGrill Lightsbypushing theLeftLightSwitch on theControlPanel.
TurnontheControlKnobSeat LED LightsbypushingtheRight LED SwitchontheControlPanel.
Fig.4
Fig.2 Fig.3
2Install Grill Head
With thehelpofyour assistants,placetheGrill Headintothecutoutofyour grillisland(SeeDiagram).
NOTE:Thegrillhead isdesignedtofit intoanislandofyourown design.Theislandshown in
the diagramis for illustrationpurposes only.The diagramis not drawnto scale. An islandis not
includedwiththepurchase ofthis grillhead.Besureyour islandmeetstheconstruction guidelines
andclearancesas indicatedinpages25and26.
PlainWasher1/4"
Qty. 2
Part #S411G04011
Phillips Head Screw
1/4"x1/4"
Qty. 2
Part #S112G04041
Wire
Transformer-socket
Transformer-plug
AC-plug
Fig.1
Note: The Transformercan
beattached tothetop two
holes or the lower twoholes.
Forillustrationpurposes,the
Bowl is not shown.
Transformer
Transformer Mount-
ing Bracket
Note: Makesure the
plugdoesnot touch
the ground.