Barco Prometheus I Mounting instructions

Prometheus series
Installation & safety manual
R5905963/00
09/03/2015

Barco nv
Noordlaan 5, B-8520 Kuurne
Phone: [phone]
Fax: [phone]
Support: www.barco.com/en/support
Visit us at the web: www.esterline.com
Printed in Belgium

Changes
Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied war-
ranties or merchantability and fitness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the
program(s) described in this publication at any time without notice.
This publication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this
publication; these changes are incorporated in new editions of this publication.
The latest edition of Barco manuals can be downloaded from the Barco web site www.barco.com or from the secured Barco web site
https://www.barco.com/en/signin.
Copyright ©
All rights reserved. No part of this document may be copied, reproduced or translated. It shall not otherwise be recorded, transmitted or
stored in a retrieval system without the prior written consent of Barco.
EN55022/CISPR22 Class A ITE (Information Technology Equipment)
Class A ITE is a category of all other ITE which satisfies the class A ITE limits but not the class B ITE limits. Such equipment should not
be restricted in its sale but the following warning shall be included in the instructions for use:
Warning : This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be
required to take adequate measures. Contact the installer.
Federal Communications Commission (FCC Statement)
This equipment has been tested and found to comply with the limits for a class A digital device, pursuant to Part 15 of the FCC rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may
cause harmful interference, in which case the user will be responsible for correcting any interference. Contact the installer.
Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the
equipment
Guarantee and Compensation
Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guarantee. On receipt, the purchaser
must immediately inspect all delivered goods for damage incurred during transport, as well as for material and manufacturing faults Barco
must be informed immediately in writing of any complaints.
The period of guarantee begins on the date of transfer of risks, in the case of special systems and software on the date of commissioning,
at latest 30 days after the transfer of risks. In the event of justified notice of complaint, Barco can repair the fault or provide a replacement
at its own discretion within an appropriate period. If this measure proves to be impossible or unsuccessful, the purchaser can demand a
reduction in the purchase price or cancellation of the contract. All other claims, in particular those relating to compensation for direct or
indirect damage, and also damage attributed to the operation of software as well as to other services provided by Barco, being a component
of the system or independent service, will be deemed invalid provided the damage is not proven to be attributed to the absence of properties
guaranteed in writing or due to the intent or gross negligence or part of Barco.
If the purchaser or a third party carries out modifications or repairs on goods delivered by Barco, or if the goods are handled incorrectly,
in particular if the systems are operated incorrectly or if, after the transfer of risks, the goods are subject to influences not agreed upon in
the contract, all guarantee claims of the purchaser will be rendered invalid. Not included in the guarantee coverage are system failures
which are attributed to programs or special electronic circuitry provided by the purchaser, e.g. interfaces. Normal wear as well as normal
maintenance are not subject to the guarantee provided by Barco either.
The environmental conditions as well as the servicing and maintenance regulations specified in this manual must be complied with by the
customer.
Software License Agreement
You should carefully read the following terms and conditions before using this software. Your use of this software indicates your acceptance
of this license agreement and warranty.
Terms and Conditions:
1. No redistribution of the software is allowed.
2. Reverse-Engineering. You may not reverse engineer, decompile, disassemble or alter this software product.
Disclaimer of Warranty:
This software and the accompanying files are sold “as is” and without warranties as to performance or merchantability or any other war-
ranties whether expressed or implied. In no event shall Barco be liable for damage of any kind, loss of data, loss of profits, business

interruption or other pecuniary loss arising directly or indirectly. Any liability of the seller will be exclusively limited to replacement of the
product or refund of purchase price.
GNU-GPL code
If you would like a copy of the GPL source code contained in this product shipped to you on CD, please contact Barco. The cost of preparing
and mailing a CD will be charged.
Trademarks
Brand and product names mentioned in this manual may be trademarks, registered trademarks or copyrights of their respective holders.
All brand and product names mentioned in this manual serve as comments or examples and are not to be understood as advertising for
the products or their manufacturers.

Table of contents
TABLE OF CONTENTS
1. Safety................................................................................................................. 3
1.1 General considerations............................................................................................................... 4
1.2 Safety training to be provided by the installer ....................................................................................... 5
1.3 Important safety instructions ......................................................................................................... 6
1.4 Light beam Hazard Distance (HD) ..................................................................................................10
1.5 HD in function of the lens Throw Ratio (TR)........................................................................................12
2. General..............................................................................................................13
2.1 Safety training to be provided by the installer ......................................................................................14
2.2 Installation requirements . . . .........................................................................................................15
2.3 Unpacking the projector .............................................................................................................17
2.4 Initial inspection......................................................................................................................20
2.5 Installation process overview........................................................................................................21
3. Physical installation ..............................................................................................23
3.1 Positioning the Prometheus at port window ........................................................................................24
3.2 Installation of the exhaust system. ..................................................................................................27
3.3 Access to the power connection .. ..................................................................................................29
3.4 Power input setup (only for Prometheus II). ........................................................................................30
3.5 Connecting the Prometheus I projector with the power net ........................................................................32
3.6 Connecting the Prometheus II projector with the power net .. . ....................................................................33
3.7 Power loop through to the projector electronics ....................................................................................35
3.8 Connecting a UPS to the projector electronics . ....................................................................................36
4. Lamp & Lamp House .............................................................................................37
4.1 Introduction ..........................................................................................................................38
4.2 Supported xenon lamps for the S/M Lamp House .................................................................................40
4.3 Supported xenon lamps for the XL Lamp House ...................................................................................41
4.4 Removal of the Lamp House........................................................................................................43
4.5 Removal of the xenon lamp from manual S/M Lamp House. . .....................................................................44
4.6 Removal of the xenon lamp from manual XL Lamp House ........................................................................48
4.7 Installation of the xenon lamp in manual S/M Lamp House........................................................................53
4.8 Installation of the xenon lamp in manual XL Lamp House .........................................................................58
4.9 Check if anode support must be provided with a plain washer ....................................................................64
4.10 Installation of the Lamp House......................................................................................................65
4.11 Resetting the lamp parameters . . . ..................................................................................................66
4.12 Realignment of the lamp in its reflector (manual Lamp House)....................................................................67
5. Lenses & lens holder .............................................................................................69
5.1 Available lenses ..................................................................................................................... 70
5.2 Lens selection .......................................................................................................................72
5.3 Lens installation .....................................................................................................................73
5.4 Lens removal ........................................................................................................................76
5.5 Lens shift, zoom & focus . . . .........................................................................................................77
5.6 Back Focal Length adjustment ......................................................................................................78
5.7 Scheimpflug adjustment.............................................................................................................82
5.8 Fixation of the Lens Holder front plate ..............................................................................................86
6. Input & communication ..........................................................................................89
6.1 Introduction ..........................................................................................................................90
6.2 Local keypad of the Prometheus . ..................................................................................................91
6.3 Integrated Cinema Processor (ICP) ................................................................................................92
6.4 HD-SDI Input Module (optional). . . ..................................................................................................93
6.5 Quad 3G-SDI Input Module (optional) ..............................................................................................96
6.6 Integrated Media Block/Server (optional) . . . .......................................................................................101
6.7 Cinema Controller of the Prometheus .............................................................................................102
7. ICMP ............................................................................................................... 105
7.1 ICMP introduction. . . ................................................................................................................106
7.2 ICMP HDD..........................................................................................................................107
7.3 ICMP communication ports ....................................................................................................... .108
7.4 ICMP source input ports............................................................................................................110
7.5 ICMP reset button and status LEDs ...............................................................................................113
7.6 ICMP HDD status LEDs............................................................................................................114
7.7 ICMP configuration via Communicator ............................................................................................116
7.8 Removing a HDD form the ICMP ..................................................................................................117
7.9 Installing a HDD into the ICMP.....................................................................................................118
8. Communicator Touch Panel................................................................................... 121
8.1 Introduction .........................................................................................................................122
8.2 Installation of the touch panel interface. . . . . .......................................................................................124
R5905963 PROMETHEUS SERIES 09/03/2015 1

Table of contents
9. Starting up........................................................................................................ 127
9.1 Switching ON the Prometheus ....................................................................................................128
9.2 Switching OFF the Prometheus . . ..................................................................................................129
10. Removal and installation of the projector covers ......................................................... 131
10.1 Removal of the lamp cover.........................................................................................................132
10.2 Removal of the rear cover..........................................................................................................134
10.3 Removal of the input cover.........................................................................................................135
10.4 Removal of the front cover .........................................................................................................137
10.5 Removal of the side cover..........................................................................................................139
10.6 Installation of the front cover .......................................................................................................141
10.7 Installation of the input cover.......................................................................................................143
10.8 Installation of the lamp cover.......................................................................................................144
10.9 Installation of the rear cover........................................................................................................146
10.10 Installation of the side cover .......................................................................................................147
11. Maintenance...................................................................................................... 149
11.1 Remove and clean the front dust filter.............................................................................................150
11.2 Remove and clean both bottom dust filters........................................................................................151
11.3 Cleaning the lens . . . ................................................................................................................152
11.4 Cleaning the exterior of the projector ..............................................................................................153
11.5 Check cooling liquid level ..........................................................................................................154
11.6 Cooling liquid refill ..................................................................................................................155
11.7 Authorization to clear security warning on the projector ..........................................................................156
12. Convergence..................................................................................................... 157
12.1 Open the sealed compartment .....................................................................................................158
12.2 Close the sealed compartment.....................................................................................................160
12.3 Convergence controls ..............................................................................................................161
12.4 Red on blue convergence . . ........................................................................................................163
12.5 Green on blue convergence........................................................................................................164
13. Specifications.................................................................................................... 165
13.1 Specifications of the Prometheus I.................................................................................................166
13.2 Specifications of the Prometheus II ................................................................................................167
13.3 Dimensions of the Prometheus . . . .................................................................................................169
13.4 Dimensions of the universal pedestal..............................................................................................170
13.5 Technical Regulations ..............................................................................................................171
14. Pin configurations............................................................................................... 173
14.1 About General Purpose Inputs & Outputs (GPIO).................................................................................174
14.2 Pin configurations of the communication ports . . ..................................................................................176
14.3 Pin configurations of the ICMP communication ports .............................................................................178
14.4 Pin configurations of the inputs . . . .................................................................................................181
A. Environmental information ..................................................................................... 183
A.1 Disposal information................................................................................................................184
A.2 RoHS compliance ..................................................................................................................185
A.3 Production address .................................................................................................................187
A.4 Importers contact information ......................................................................................................188
Glossary ............................................................................................................... 189
Index.................................................................................................................... 191
2R5905963 PROMETHEUS SERIES 09/03/2015

1. Safety
1. SAFETY
About this chapter
Read this chapter attentively. It contains important information to prevent personal injury while installing and using your Prometheus.
Furthermore, it includes several cautions to prevent damage to your Prometheus. Ensure that you understand and follow all safety
guidelines, safety instructions and warnings mentioned in this chapter before installing and using the Prometheus.
Clarification of the term “Prometheus series” used in this document
When referring in this document to the term “Prometheus series” means that the content is applicable for following Barco products:
• Prometheus I
• Prometheus II
Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guar-
antee. Observing the specification mentioned in this chapter is critical for projector performance. Neglecting
this can result in loss of warranty.
Model certification name
Model certification name:
• Prometheus I: DP4K-23B
• Prometheus II: DP4K-32B
Overview
• General considerations
• Safety training to be provided by the installer
• Important safety instructions
• Light beam Hazard Distance (HD)
• HD in function of the lens Throw Ratio (TR)
R5905963 PROMETHEUS SERIES 09/03/2015 3

1. Safety
1.1 General considerations
WARNING:Ensure you understand and follow all the safety guidelines, safety instructions, warnings and
cautions mentioned in this manual.
WARNING:Be aware of suspended loads.
WARNING:Wear a hard hat to reduce the risk of personal injury.
WARNING:Be careful while working with heavy loads.
WARNING:Mind your fingers while working with heavy loads.
CAUTION:High pressure lamp may explode if improperly handled.
General safety instructions
• Before operating this equipment please read this manual thoroughly and retain it for future reference.
• Installation and preliminary adjustments shall be performed by qualified Barco personnel or by authorized Barco service dealers.
• All warnings on the projector and in the documentation manuals should be adhered to.
• All instructions for operating and use of this equipment must be followed precisely.
• All local installation codes should be adhered to.
Notice on safety
This equipment is built in accordance with the requirements of the international safety standards IEC60950-1, EN60950-1,
UL60950-1 and CAN/CSA C22.2 No.60950-1, which are the safety standards of information technology equipment including
electrical business equipment. These safety standards impose important requirements on the use of safety critical components,
materials and insulation, in order to protect the user or operator against risk of electric shock and energy hazard and having access
to live parts. Safety standards also impose limits to the internal and external temperature rises, radiation levels, mechanical stability
and strength, enclosure construction and protection against the risk of fire. Simulated single fault condition testing ensures the
safety of the equipment to the user even when the equipment’s normal operation fails.
Owner’s record
The part number and serial number are printed on a label which is stuck on the respective part. Record these numbers in the spaces
provided below. Refer to them whenever you call upon your Barco dealer regarding this product.
Product article number
Product serial number
Dealer
4R5905963 PROMETHEUS SERIES 09/03/2015

1. Safety
1.2 Safety training to be provided by the installer
WARNING:The installer is responsible that the user is instructed. The user will sign a document to confirm
that the instructions have been received and understood.
Users definition
The Prometheus is intended for persons who have been instructed and trained by a skilled person (installer or service personnel)
to identify energy sources that may cause injury and to take precautions to avoid unintentional contact with or exposure to those
energy sources.
The skilled person must instruct the user about:
• High intensity light beam. The user must respect the exclusion zone, based on the light beam Hazard Distance (HD).
• Dangerous energy sources inside the projector. The user is not allowed to remove any cover from the projector.
• Small glass parts can leave the projector in the event of lamp explosion. Keep 1 m (40 in.) distance from the air outlet side of
the projector during operation.
• The installation, maintenance or service is for skilled persons only.
• The requirements for a restricted access location and an exclusion zone.
Restricted access location
To protect untrained persons and children, the projector must be installed in a restricted access location. The definition of a
restricted access location is a location for equipment where both of the following paragraphs apply:
• Access can only be gained by skilled persons (installer or service personnel) or persons who have been instructed and trained
by a skilled person. The persons must have been instructed about the reasons for the restriction applied to the location and
about the precautions that shall be taken.
• Access is only possible through the use of the tool or lock and key, or other means of security, and is controlled by the authority
responsible for the location.
Exclusion zone
The projector radiates heat on its external surfaces and from ventilation ducts during normal operation. Exposing flammable or
combustible materials into close proximity of this projector could result in the spontaneous ignition of that material, resulting in a
fire. For this reason, it is absolutely necessary to leave an exclusion zone around all external surfaces of the projector whereby no
flammable or combustible materials are present:
• The exclusion zone must not be less than 40 cm (16 in.).
• Loose papers or other objects may not be nearer to the projector than 10 cm (4 in.) on any side.
• Never look into the exhaust output on top of the projector. High luminance, UV radiation and glass particles in the event of a
lamp explosion could result in damage to the eye. The installation of an exhaust system on top of the projector is mandatory
before operating the projector.
To protect untrained users and children against high intensity light beams, the light beam Hazard Distance (HD) shall be taken into
account. See "Light beam Hazard Distance (HD)", page 10.
R5905963 PROMETHEUS SERIES 09/03/2015 5

1. Safety
1.3 Important safety instructions
To prevent the risk of electrical shock
• This projector should be operated from an AC power source. Ensure that the mains voltage and capacity matches the projector
electrical ratings. If you are unable to install the AC requirements, contact your electrician.
• Installation according to the local electrical code and regulations by qualified service personnel only.
• This product is equipped with a barrier strip for the connection of a power line. The configuration depends on the projector:
- Prometheus I: three-terminal barrier strip for the connection of a mono phase power line with a separate earth ground PE.
- Prometheus II: five-terminal barrier strip for the connection of a 3W+N+PE or 3W+PE power system.
If you are unable to install the AC Requirements, contact your electrician. Do not defeat the purpose of the grounding.
• The cross-sectional area of the conductors in the power supply cord shall not be less than 4 mm2or AWG 10.
The cross-sectional area of the UPS inlet cord and external fan power cord shall be not less than 0.75 mm² or AWG 18.
• The electronics of the projector (UPS INLET) must be powered either from a suitable UPS unit or from the power outlet socket
(UPS OUTLET) provided on the projector. An adapted short power cord (2-pole 3-wire grounding) is added to the projector
accessories to loop through the power from UPS OUTLET to UPS INLET.
• The provided power output socket (UPS OUTLET) on the projector may only be used to provide power to the projector elec-
tronics. Never connect other devices to this power output socket.
• The exhaust fan outlet may only be used to power an external blower, maximum 3A.
• The building installation has to be provided with a circuit breaker of max. 40A to protect the complete unit.
• A readily accessible disconnect device must be incorporated externally to the equipment for removal of the power to the pro-
jector mains terminals.
• Disconnect the power to the projector mains terminals and unplug the power cord at UPS INLET for removal of all power from
the projector.
• High leakage current. Earth connection essential before connecting supply.
• Do not allow anything to rest on the power cord. Do not locate this product where persons will walk on the cord. To disconnect
the cord, pull it out by the plug. Never pull the cord itself.
• Do not operate the projector with a damaged cord. Replace the cord.
Do not operate the projector if the projector has been dropped or damaged - until it has been examined and approved for
operation by qualified service personnel.
• Position the cord so that it will not be tripped over, pulled, or contact hot surfaces.
• If an extension cord is necessary, a cord with a current rating at least equal to that of the projector should be used. A cord rated
for less amperage than the projector may overheat.
• Never push objects of any kind into this product through cabinet slots as they may touch dangerous voltage points or short out
parts that could result in a risk of fire or electrical shock.
• Do not expose this projector to rain or moisture.
• Do not immerse or expose this projector in water or other liquids.
• Do not spill liquid of any kind on this projector.
• Should any liquid or solid object fall into the cabinet, unplug the set and have it checked by qualified service personnel before
resuming operations.
• Do not disassemble this projector, always take it to qualified service personnel when service or repair work is required.
• Do not use an accessory attachment which is not recommended by the manufacturer.
• Lightning - For added protection for this video product during a lightning storm, or when it is left unattended and unused for long
periods of time, remove all power from the projector. This will prevent damage to the device due to lightning and AC power-line
surges.
6R5905963 PROMETHEUS SERIES 09/03/2015

1. Safety
To prevent personal injury
• Leave an exclusion zone around all external surfaces of the projector. See "Safety training to be provided by the installer", page
5.
• Isolate electrically before replacing the lamp or lamp house. Caution: hot lamp (house).
• Caution: high pressure lamp may explode if improperly handled. Refer servicing to qualified service personnel.
• To prevent injury and physical damage, always read this manual and all labels on the system before inserting the lamp casing,
connecting to the wall outlet or adjusting the projector.
• To prevent injury, take note of the weight of the projector. Minimum 4 adult persons are needed to carry the projector.
• To prevent injury, ensure that the lens and all covers are correctly installed. See installation procedures.
• Warning: high intensity light beam. NEVER look into the lens! High luminance could result in damage to the eye.
•Warning: extremely high brightness lamps: this projector uses extremely high brightness lamps. Never attempt to look
directly into the lens or at the lamp. Avoid close range reflection of the projected image on any reflecting surface (such as glass,
metal, …). Take into account the light beam Hazard Distance (HD) and never enter the Restriction Zone (RZ), as defined in
chapter "Light beam Hazard Distance (HD)", page 10).
• Before attempting to remove any of the projector’s covers, disconnect the projector mains terminals for removal of all power
from the projector.
• When required to remove all power from the projector, to access parts inside, always disconnect the projector mains terminals.
• Do not place this equipment on an unstable cart, stand, or table. The product may fall, causing serious damage to it and
possible injury to the user.
• It is hazardous to operate without lens or shield. Lenses, shields or ultra violet screens shall be changed if they have become
visibly damaged to such an extent that their effectiveness is impaired. For example by cracks or deep scratches.
•Warning: protection from ultraviolet radiation: do not look directly in the light beam. The lamp contained in this product is
an intense source of light and heat. One component of the light emitted from this lamp is ultraviolet light. Potential eye and skin
hazards are present when the lamp is energized due to ultraviolet radiation. Avoid unnecessary exposure. Protect yourself and
your employees by making them aware of the hazards and how to protect themselves. Protecting the skin can be accomplished
by wearing tightly woven garments and gloves. Protecting the eyes from UV can be accomplished by wearing safety glasses
that are designed to provide UV protection. In addition to the UV, the visible light from the lamp is intense and should also be
considered when choosing protective eye wear.
•Exposure to UV radiation: some medications are known to make individuals extra sensitive to UV radiation. The American
Conference of Governmental Industrial Hygienists (ACGIH) recommends occupational UV exposure for an-8 hour day to be
less than 0,1 micro-watts per square centimeters of effective UV radiation. An evaluation of the workplace is advised to assure
employees are not exposed to cumulative radiation levels exceeding these government guidelines. The exposer of this UV
radiation is allowed for only 1 hour per day for maintenance and service personnel.
WARNING:Never look into the exhaust output on the top of the projector. High luminance and UV radiation
could result in damage to the eye. The installation of an exhaust system on top of the projector is mandatory
before operating the projector.
To prevent fire hazard
• Leave an exclusion zone around all external surfaces of the projector. See "Safety training to be provided by the installer", page
5.
• Do not cover the projector or the lens with any material while the projector is in operation.
•Keepflammable and combustible materials away from the projector at all times.
• Mount the projector in a well ventilated area away from sources of ignition and out of direct sun light.
• In the event of fire use sand, CO2or dry powder fire extinguishers. Never use water on an electrical fire.
• Heat sensitive materials should not be placed in the path of the exhausted air or on the lamp house.
• Slots and openings in this equipment are provided for ventilation. To ensure reliable operation of the projector and to protect
it from overheating, these openings must not be blocked or covered. The openings should never be blocked by placing the
projector too close to walls, or other similar surface. This projector should never be placed near or over a radiator or heat
register. This projector should not be placed in a built-in installation or enclosure unless proper ventilation is provided.
• Projection rooms must be well ventilated or cooled in order to avoid build up of heat. It is necessary to vent hot exhaust air from
console to the outside of the building. The mandatory exhaust system must include a blower that maintain at least 10m3/min
(350 CFM) when measured at the projector exhaust opening.
• Let the projector cool down completely before storing. Remove cord from the projector when storing.
• Heat sensitive materials should not be placed in the path of the exhausted air or on the lamp house.
R5905963 PROMETHEUS SERIES 09/03/2015 7

1. Safety
To prevent projector damage
• Leave an exclusion zone around all external surfaces of the projector. See "Safety training to be provided by the installer", page
5.
• This projector has been designed for use with a specific lamp (house) type. See installation instructions for its correct type.
• The air filters of the projector must be cleaned or replaced on regular base. Neglecting this could result in disrupting the air flow
inside the projector, causing overheating. Overheating may lead to the projector shutting down during operation.
• The projector must always be installed in a manner which ensures free flow of air into its air inlets and the mandatory exhausted
system must be capable of removing minimum 10m3/min (350 CFM) measured at the projector’s exhaust opening.
• In order to ensure that correct airflow is maintained, and that the projector complies with Electromagnetic Compatibility (EMC)
requirements, it should always be operated with all of it’s covers in place.
• Slots and openings in the cabinet are provided for ventilation. To ensure reliable operation of the product and to protect it from
overheating, these openings must not be blocked or covered. The openings should never be blocked by placing the product
on a bed, sofa, rug, or other similar surface. This product should never be placed near or over a radiator or heat register. The
device should not be placed in a built-in installation or enclosure unless proper ventilation is provided.
• Ensure that nothing can be spilled on, or dropped inside the projector. If this does happen, switch off and unplug the mains
supply immediately. Do not operate the projector again until it has been checked by qualified service personnel.
• Do not block the projector cooling fans or free air movement around the projector.
• Do not use this equipment near water.
• Proper operation of the projector can only be guaranteed in table mounting. It is not permitted to use the projector in another
position. See installation procedure for correct installation.
•Special care for Laser Beams: special care should be used when DLP projectors are used in the same room as high power
laser equipment. Direct or indirect hitting of a laser beam on to the lens can severely damage the Digital Mirror DevicesTM in
which case there is a loss of warranty.
• Never place the projector in direct sun light. Sun light on the lens can severely damage the Digital Mirror DevicesTM in which
case there is a loss of warranty.
• Save the original shipping carton and packing material. They will come in handy if you ever have to ship your equipment. For
maximum protection, repack your set as it was originally packed at the factory.
• Disconnect the power to the projectors mains terminals before cleaning. Do not use liquid cleaners or aerosol cleaners. Use
a damp cloth for cleaning. Never use strong solvents, such as thinner or benzine, or, patrol, or abrasive cleaners, since these
will damage the cabinet. Stubborn stains may be removed with a cloth lightly dampened with mild detergent solution.
• To ensure the highest optical performance and resolution, the projection lenses are specially treated with an anti-reflective
coating, therefore, avoid touching the lens. To remove dust on the lens, use a soft dry cloth. Do not use a damp cloth, detergent
solution, or thinner.
• Rated maximum ambient temperature, ta= 35°C (95°F).
• The lamp house shall be replaced if it has become damaged or thermally deformed.
On servicing
• Refer all servicing to qualified service personnel.
• Attempts to alter the factory-set internal controls or to change other control settings not specially discussed in this manual can
lead to permanent damage to the projector and cancellation of the warranty.
• Remove all power from the projector and refer servicing to qualified service personnel under the following conditions:
- When the power cord or plug is damaged or frayed.
- If liquid has been spilled into the equipment.
- If the product has been exposed to rain or water.
- If the product does not operate normally when the operating instructions are followed. Adjust only those controls that are
covered by the operating instructions since improper adjustment of the other controls may result in damage and will often
require extensive work by qualified service personnel to restore the product to normal operation.
- If the product has been dropped or the cabinet has been damaged.
- If the product exhibits a distinct change in performance, indicating a need for service.
• When replacement parts are required, be sure the service personnel has used original Barco replacement parts or authorized
replacement parts which have the same characteristics as the Barco original part. Unauthorized substitutions may result in
degraded performance and reliability, fire, electric shock or other hazards. Unauthorized substitutions may void warranty.
• Upon completion of any service or repairs to this projector, ask the service personnel to perform safety checks to determine
that the product is in proper operating condition.
• Possible explosion hazard: always keep in mind the caution below:
WARNING:The user is not permitted to perform or attempt any phase of xenon lamp handling or service.
Only trained and qualified technical service personnel are allowed to handle the xenon lamp.
8R5905963 PROMETHEUS SERIES 09/03/2015

1. Safety
CAUTION:Xenon compact arc lamps are highly pressurized. When ignited, the normal operating temperature
of the bulb increases the pressure to a level at which the bulb may explode if not handled in strict accordance
to the manufacturer’s instructions. The bulb is stable at room temperature, but may still explode if dropped or
otherwise mishandled. Whenever the lamp house, containing a xenon lamp, has to be dismantled or whenever
the protective container or cloth has to be removed from the xenon lamp, authorized protective clothing MUST
be worn!
Authorized protective clothing for xenon lamp handling
WARNING:Always wear face protection (full face shield) when handling xenon lamps.
WARNING:Always wear protective clothing (welder’s jacket) when handling xenon lamps.
WARNING:Always wear clean leather gloves with wrist protectors when handling xenon lamps.
To prevent battery explosion
• Danger of explosion if battery is incorrectly installed.
• Replace only with the same or equivalent type recommended by the manufacturer.
• For disposal of used batteries, always consult federal, state, local and provincial hazardous waste disposal rules and regulations
to ensure proper disposal.
R5905963 PROMETHEUS SERIES 09/03/2015 9

1. Safety
1.4 Light beam Hazard Distance (HD)
HD
Light beam Hazard Distance (HD) is the distance from the source at which the intensity or the energy per surface unit
becomes lower than the applicable safety limit. The light beam can thus be considered as dangerous if the operator
is closer from the source than the HD.
Restriction Zone (RZ) based on the HD
The HD is defined from the projection lens surface towards the position of the lowest projected beam where the irradiance equals
the applicable safety limit. The HD depends on the amount of lumens produced by the projector and the type of lens installed. See
next chapter HD in function of the lens Throw Ratio (TR).
To protect untrained users the installation shall comply with the following installation requirements: light output levels in excess of the
limits shall not be permitted at any point less than 2.0 meters (SH image 1-1) above any surface upon which persons are assumed
to stand or 1 meter (SW image 1-1) below or in lateral separation from any place where such persons are assumed to be. See
image 1-1.
RA
TH
PR
RZ
HD
SW
1m
SW
SW
SW
HD
SH
RA TH
RZ
SH
(B) TOP VIEW(A) SIDE VIEW
Image 1-1
ASideview.
B Top view.
RA Restricted Access location (booth area of projector).
PR Projector.
TH Theater.
RZ Restriction Zone in the theater.
SH Separation Height. Must be minimum 2 meter.
SW Separation Width. Must be minimum 1 meter.
Based on national requirements, no person is allowed to enter the projected beam within the zone between the projection lens and
the related hazard distance (HD). This shall be physically impossible by creating sufficient separation height or by placing barriers.
The minimum separation height takes into account the surface upon which persons are assumed to stand.
On image 1-1 a typical setup is displayed. It must be verified by the installer if these minimum requirements are met. If required a
restricted zone (RZ) in the theater must be established. This can be done by using physical barrier, like a red rope as illustrated in
image 1-2.
10 R5905963 PROMETHEUS SERIES 09/03/2015

1. Safety
PR
Image 1-2
R5905963 PROMETHEUS SERIES 09/03/2015 11

1. Safety
1.5 HD in function of the lens Throw Ratio (TR)
Prometheus I Hazard Distance
0
0,2
0,4
0,6
0,8
1
1,2
1,4
1,6
1,8
1,0 1,3 1,5 1,8 2,0 2,3 2,5 2,8 3,0 3,3 3,5 3,8 4,0 4,3 4,5 4,8 5,0 5,3 5,5
HD [m]
TR
HD HB lens HD HC lens
Image 1-3
HD in meter for the Prometheus I equipped with ’HD HB’ or ’HD HC’ type lens
Prometheus II Hazard Distance
0
0,5
1
1,5
2
2,5
3
1,0 1,3 1,5 1,8 2,0 2,3 2,5 2,8 3,0 3,3 3,5 3,8 4,0 4,3 4,5 4,8 5,0 5,3 5,5
HD [m]
TR
HD HB lens HD HC lens
Image 1-4
HD in meter for the Prometheus II equipped with ’HD HB’ or ’HD HC’ type lens
12 R5905963 PROMETHEUS SERIES 09/03/2015

2. General
2. GENERAL
About this chapter
Read this chapter before installing your Prometheus. It contains important information concerning installation requirements for the
Prometheus, such as minimum and maximum allowed ambient temperature, humidity conditions, required safety area around the
installed projector, required power net, etc.
Furthermore, careful consideration of things such as image size, ambient light level, projector placement and type of screen to use
are critical to the optimum use of the projection system.
Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guar-
antee. Observing the specification mentioned in this chapter is critical for projector performance. Neglecting
this can result in loss of warranty.
Overview
• Safety training to be provided by the installer
• Installation requirements
• Unpacking the projector
• Initial inspection
• Installation process overview
R5905963 PROMETHEUS SERIES 09/03/2015 13

2. General
2.1 Safety training to be provided by the installer
WARNING:The installer is responsible that the user is instructed. The user will sign a document to confirm
that the instructions have been received and understood.
Users definition
The Prometheus is intended for persons who have been instructed and trained by a skilled person (installer or service personnel)
to identify energy sources that may cause injury and to take precautions to avoid unintentional contact with or exposure to those
energy sources.
The skilled person must instruct the user about:
• High intensity light beam. The user must respect the exclusion zone, based on the light beam Hazard Distance (HD).
• Dangerous energy sources inside the projector. The user is not allowed to remove any cover from the projector.
• Small glass parts can leave the projector in the event of lamp explosion. Keep 1 m (40 in.) distance from the air outlet side of
the projector during operation.
• The installation, maintenance or service is for skilled persons only.
• The requirements for a restricted access location and an exclusion zone.
Restricted access location
To protect untrained persons and children, the projector must be installed in a restricted access location. The definition of a
restricted access location is a location for equipment where both of the following paragraphs apply:
• Access can only be gained by skilled persons (installer or service personnel) or persons who have been instructed and trained
by a skilled person. The persons must have been instructed about the reasons for the restriction applied to the location and
about the precautions that shall be taken.
• Access is only possible through the use of the tool or lock and key, or other means of security, and is controlled by the authority
responsible for the location.
Exclusion zone
The projector radiates heat on its external surfaces and from ventilation ducts during normal operation. Exposing flammable or
combustible materials into close proximity of this projector could result in the spontaneous ignition of that material, resulting in a
fire. For this reason, it is absolutely necessary to leave an exclusion zone around all external surfaces of the projector whereby no
flammable or combustible materials are present:
• The exclusion zone must not be less than 40 cm (16 in.).
• Loose papers or other objects may not be nearer to the projector than 10 cm (4 in.) on any side.
• Never look into the exhaust output on top of the projector. High luminance, UV radiation and glass particles in the event of a
lamp explosion could result in damage to the eye. The installation of an exhaust system on top of the projector is mandatory
before operating the projector.
To protect untrained users and children against high intensity light beams, the light beam Hazard Distance (HD) shall be taken into
account. See "Light beam Hazard Distance (HD)", page 10.
14 R5905963 PROMETHEUS SERIES 09/03/2015

2. General
2.2 Installation requirements
Environment conditions
Table below summarizes the physical environment in which the Prometheus may be safely operated or stored.
Environment Operating Non-Operating
Ambient Temperature 10°C (50°F) to 35°C (95°F) -15°C (5°F) to 60°C (140°F)
Air cleanliness Clean office environment (equivalent with cleanroom
standard ISO 14644-1 ISO Class 9)
n.a.
Humidity 5% to 85% RH Non-condensed 5% to 95% RH Non-Condensed
Altitude -60 (-197Ft) to 3000m (9843Ft) -60 (-197Ft) to 10000m (32810Ft)
Let the projector acclimatize after unpacking. Neglecting this may result in a startup failure of the Light Pro-
cessor Unit.
Cooling requirements
The projector is fan cooled and must be installed with sufficient space around the projector head, minimum 20 cm (8 inch) to ensure
sufficient air flow. It should be used in an area where the ambient temperature, as measured at the projector air inlet , does not
exceed +35°C (+95°F).
The installation of an exhaust system is MANDATORY. The installed exhaust blower must remove an air volume of minimum
10m3/min (350 CFM) measured at the exhaust output of the projector.
Main Power requirements
Projector Power requirements
Prometheus I 200-240 VAC, 50-60Hz, 30A at 200 VAC (mono phase)
Prometheus II 230/400V 3W+N+PE 16A 50-60Hz (Y connection) or 208V 3W+PE 27A 50-60Hz (Δconnection)
The power cord required to connect the projector with the power net is not delivered with the projector. It is the responsibility of the
customer to provide the correct type of power cord. The cross-sectional area of the conductors in the power supply cord shall not
be less than 4 mm² or 10 AWG, minimum 300V.
To protect operating personnel, the National Electrical Manufacturers Association (NEMA) recommends that the instrument panel
and cabinet be grounded. In no event shall this projector be operated without an adequate cabinet ground connection.
The AC supply must be installed by a qualified electrician in conformance to local codes. Hardware, wire sizes and conduit types
must comply with local codes.
A readily accessible disconnect device shall be incorporated externally to the equipment for removal of the power to the equipment
mains terminals.
The building installation must be provided with a circuit breaker of max. 40A to protect the complete unit.
WARNING:Disconnect the power to the unit mains terminals and unplug power cord at UPS inlet for removal
of all power from the unit
UPS requirements
The Uninterruptible Power Supply (UPS), also known as a Continuous Power Supply (CPS), must have an output voltage of 200-240V
at 50-60Hz and must be capable of delivering an output current of 5,5 amperes. This UPS provides only power for the electronics
and not for the lamp.
The connection between the UPS unit and the UPS inlet of the projector must be done with a certified AC power supply cord of
minimum 0,75 mm² or 18 AWG and minimum 300V.
CAUTION:The 200–240V power outlet (UPS OUTLET) of the projector may not be used to provide the UPS
unit with power! The UPS OUTLET of the projector may only be used for connection to the UPS INLET of the
projector.
The Prometheus does not have a built in UPS unit.
R5905963 PROMETHEUS SERIES 09/03/2015 15

2. General
Exhaust outlet for external fan
The exhaust outlet has an output voltage of 200–240V at 50–60 Hz; switched and maximum 3 amperes is allowed.
The connection between the exhaust outlet and the external blower must be done with a certified AC power supply cord of minimum
0,75 mm² or 18 AWG and minimum 300V.
CAUTION:The 200–240V power outlet (exhaust outlet) of the projector may not be used to provide power to
any other device than an external exhaust fan. Maximum allowed current : 3A.
Projector weight
Do not underestimate the weight of the Prometheus. The projector weights about ±133 kg (±293 lb.) without lens. Be sure that the
pedestal on which the projector has to be installed is capable of handling five (5) times the complete load of the system.
Measures to resolve radio interference
Operation of this equipment in a residential area may cause radio interference. Possible interference shall be solved by one of the
following non limitative product installation measures:
• Create more separation distance between projector and interfered device.
• Change direction of the interfered device.
• Electromagnetic shielding of the projection booth.
No interference to radio communication in neighbor buildings possible if a separation distance of 30 m (32.8
yards) is provided.
Barco offers a pedestal for the Prometheus. This universal pedestal allows a solid and easy setup of the
projector. The universal pedestal has a separate compartment to install the UPS unit for the Prometheus.
Futhermore, the universal pedestal contains a standard 19” rack to build in the projector peripherals such as
alternative content switchers (e.g. ACS-2048)
16 R5905963 PROMETHEUS SERIES 09/03/2015