Barksdale 9671 Series User manual

Electrical Ratings (all types)
Silver contacts Gold plated contacts
30 V DC 5 A 125 V AC 1 A
125 V DC 1 A
125/250 V AC 11 A
IMPORTANT
We recommend to use a prefuse of the maximum current rating from the table above according to
the load switched.
We recommend gold plated contacts for all intrinsically safe and other applications with low
voltage/power.
Operating life time
Normal expected service life (expressed in the number of cycles over the full adjustment range) is
appr. 0.5...1 million for the pressure switch.
Switch sensor life may also be effected negatively by:
Media not compatible with the wetted materials.
Too high switch cycling speed or more than 30 cycles per minute.
System cycling pressure exceeding the top of the adjustable range.
The proof pressure must never be exceeded, otherwise the switch may be damaged. Careful
selection of the pressure range can have a positive effect on the service life of the switch.
Operating Instructions
Compact Pressure Switches Type 9671X/9681X/9692X
1Intended Applications ................................................................................................... 2
2Safety Instructions......................................................................................................... 2
3Standards .......................................................................................................................3
4Warranty/Guaranty......................................................................................................... 3
5Transport/Storage.......................................................................................................... 4
6Installation/Commissioning.......................................................................................... 4
7Maintenance/Cleaning................................................................................................... 8
8Technical Data................................................................................................................ 9
Barksdale GmbH
Dorn-Assenheimer Straße 27
D-61203 Reichelsheim
Phone: [phone]
Fax: [phone] and 949-113
email: [email protected]
Internet: www.barksdale.de
1
12
Art. no.: 923-1205
Index I, 13.03.2012
Specifications are subject to changes
without notice!

1 Intended Applications
The pressure switches are specifically applied for monitoring and controlling of operations using
maximum and minimum pressures. A micro switch triggers an electrical signal when minimum or
maximum pressure are reached.
DANGER
The switch may only be used in the specified fields of application (see type label).
The temperature has to be within the specified ranges, the pressure values and the electrical
rating must not exceed the values specified.
Observe also the applicable national safety instructions for assembly, commissioning and
operation of the switch.
The switch is not designed to be used as the only safety relevant element in pressurized systems
according to DGR 97/23/EC.
Without special provisions/actions, pressure switches must not be used for pure gas or hydrogen
applications.
2 Safety Instructions
The safety instructions are intended to protect the user from dangerous situations and/or material
damage.
In the operating instructions the seriousness of the potential risk is designated by the following
signal words:
DANGER
Refers to imminent danger to men.
Nonobservance may result in fatal injuries.
WARNING
Refers to a recognizable danger.
Nonobservance may result in fatal injuries, and destroy the equipment or plant parts.
CAUTION
Refers to a danger.
Nonobservance may result in light injuries and material damage to the equipment and/or to the
plant.
IMPORTANT
Refers to important information essential to the user.
Disposal
The equipment must be disposed of correctly in accordance with the local regulations for
electric/electronic equipment.
The equipment must not be disposed of with the household garbage!
3 Standards
The standards applied during development, manufacture and configuration are listed in the CE
conformity and manufacturer's declaration.
4 Warranty/Guaranty
Warranty
Our scope of delivery and services is governed by the legal warranties and warranty periods.
Terms of guaranty
We guaranty for function and material of the compact pressure switch under normal operating and
maintenance conditions in accordance with the statutory provisions.
Loss of guaranty
The agreed guaranty period will expire in case of:
changes or modifications to the switch/housing/fitting
incorrect use,
incorrect installation or
incorrect handling or operation contrary to the provisions of these operating instructions.
No liability is assumed for any damage resulting therefrom, or any consequential damage.
3
2

5 Transport/Storage
CAUTION
Severe shock and vibrations should be avoided during transport. Storage should be dry and clean.
6 Installation/Commissioning
DANGER
Only install or uninstall the switch when deenergized (electrically and hydraulically/pneumatically).
Pressure connection and electrical connection must be carried out by trained or instructed
personnel according to state-of-the-art standards.
The switch must only be installed in systems where the maximum pressure Pmax is not exceeded
(see type label).
CAUTION
Alternating pressure - vacuum applications are not authorized in switch types which are suitable
for both vacuum and pressure applications.
WARNING
Pressure peaks and pressure shocks exceeding the maximum operating pressure are
inadmissible.
The maximum operating pressure is the upper final value of the adjustable range or, if specified,
the pressure indicated as maximum operating pressure. Exceeding the max. operating pressure
affects the performance and the life span of the product and may damage it.
Pressure switches must be mounted vibrationless.
WARNING
Check the switch regularly for functioning.
If the switch does not work properly, stop operation immediately!
IMPORTANT
All pressure switches are tested for proper functioning before they leave the factory. The factory
proof pressures are stated on the type label.
Contact Protection
The micro switches used are normally suitable for both direct and alternating current operation.
Inductive, capacitive and lamp loads may, however, considerably reduce the life expectancy of a
micro switch and, under extreme circumstances, even damage the contacts.
Depending on the application spark suppression and current limiting is recommended (see
succeeding figures).
Fig. 1: Protection in case of capacitive loads
R1: Protection against starting current
rushes R2,R3: Protection against high
discharge currents
Fig. 2: Lamp load provided with resistance in
parallel or series connection to switch
of condensators
Fig. 3: Protection in case of continuous
current and inductive load by recovery
diode
Fig. 4: Protection in case of alternating
current and inductive load by RC-link
Set point adjustment
IMPORTANT
Factory-Provided: pressure (temperature) switch point setting
We confirm for pressure (temperature) switches that have been factory set the setting will be
detailed on the label name plate.
Warranty is not applicable for any changes that may occur due to transportation or installation.
For critical applications we recommend the setting is checked and re-set if cecessary after
installation and wirding of the pressure (temperature) switch.
5
4
MS
R1
R2 R3
Load
C cable
MS
RR
MS
MS
U
=
Diode
Load
MS
U
cLoad R

In pressure switches, a displacement of the pressure sensing element occurs with a change in
pressure. Following the displacement of the pressure sensing element operates a microswitch.
Upon delivery of the product, the set points are likely to be found in the middle of the adjustable
range. On request, fix set points may be adjusted by our factory. In this event, the point will be
indicated on the type plate or any separate plate, i = increasing, d = decreasing.
The set point is adjusted by turning the adjustment screw.
IMPORTANT
To reach the adjustment screw for pressure switches with housing, remove the cover (see Fig. 7
or Fig. 8).
Allow pressure switch to reach the desired switch pressure.
Turn adjustment screw clockwise or counterclockwise to actuate the micro switch.
IMPORTANT
In case of overpressure: + – Counterclockwise rotation: set point increasing
Clockwise rotation: set point decreasing
IMPORTANT
Please consult the wiring diagram for the contact status at atmospheric pressure (see Fig. 5).
Precise adjustment of set point to actuate on increasing pressure
Lower system pressure to 0 bar.
Increase pressure slowly and check if micro switch is actuated at desired switch pressure.
If necessary, readjust by turning the adjustment screw
Repeat the previous steps until the micro switch operates at the desired switch pressure (if
necessary check and readjust once again on the following day).
Precise adjustment of set point to actuate on decreasing pressure
Increase pressure up to a point clearly above the desired switch pressure (at least, switch
pressure plus max. hysteresis; not above max. operating pressure).
Lower pressure slowly and check if micro switch is actuated at desired switch pressure.
If necessary, readjust by turning the adjustment screw
Repeat preceding steps until microswitch operates at desired switch pressure.
Following the adjustment of all set points, each set point must be checked again and, if
necessary, readjusted. (If necessary, check and readjust the set points once again on the
following day.)
IMPORTANT
The adjustment of several set points occurs for each set point as specified above.
Wiring Code for all Types (Contact status at atm. pressure)
at vacuum NC/NO vice versa
Power circuit Power circuit 
C = purple C = brown
NC = blue NC = orange
NO = red NO = yellow
Fig. 5: Wiring Code
Wiring code/Option
Pressure 9681X/9692 Vacuum 9671X
Function Circuit 1 Circuit 2 Circuit 1 Circuit 2
Option
Normally
Open/NO red yellow blue orange
Common/C purple brown purple brown
Normally
Closed/NC blue orange red yellow
Earth green green
K with mounting
holes
7
6
NO
NC c
NO
NC c



Use in Hazardous Locations
Type of protection "i" intrinsic safety
The pressure switches to be used in hazardous locations are principally designed for intrinsically
safe circuits i following the applicable regulations and are provided with a blue plate bearing the
words "For intrinsically safe Ex i application“.
They must be operated with a switch amplifier as shown in Fig. 6. They are only for use in approved
intrinsically safe circuits.
Switches with explosion-proof enclosures must be operated in accordance with their approval.
Approval class and identification characteristics according to type plate information must always be
observed.
EC-design approved types are marked with a type plate according to ATEX 94/9/EC.
The wiring between switch and Ex i isolation amplifier must meet the local safety requirements.
The customer must provide for a highly conductive connection between switch and grounding.
Fig. 6: Operation of pressure switches in intrinsically safe areas
Type of protection "d" explosion-proof enclosure
The pressure switch with enclosure is suitable for Ex d applications.
The "flying leads" are intended for a conduit connector. Free wiring of the leads without protection
(e. g. without terminal box - Article no.: 926-0811) is not permissible.
7 Maintenance/Cleaning
Maintenance
The pressure switch is maintenance free, however, the country specific test intervals for preventive
maintenance in plants, the PED guideline are to be carried out at all times. Checking the set points
lies within the discretion of the user.
Small setpoint drifts may occur during the initial use of the switch (run-in period). To minimize the
setpoint drift we can perform a run-in (ageing) process in our works on request. Larger or
continuing setpoints drifts during the normal use of the switch may indicate that the measuring
system is not used correctly within the specified limits, exceeding the design criteria or is worn-out.
This might lead to metal fatigue of the measuring system and it therefore should be replaced
before an ultimate rupture of the metal diaphragm might take place. Please consult your supplier or
Barksdale directly for guidelines.
8 Technical Data
See data sheet
Dimensions in mm (inch)
Fig. 7: Dia-seal piston sensor type 9671X/9681X
9
8
3x 18“ conductors
(450 mm) and
1x ground per circuit
(for single circuit,
7x for dual circuit)
Adjustment
wheel
38 (1.5)
½“ NPT
connector
19.1 (0.75)
125
(
4.92
;
¼“ NPT
)
c
Zener barrier type
Switch amplifier NAMUR
Unprotected area Ex ia area
NO
NC GRD
131
(
5.14
;
½“ NPT
)
105
(
4.13
)
31
(
1.24
)
29 (1.125)
19.2
(
0.8
)
18
(
0.71
)
Ground
screw
Mounting
holes only
on model K
Pressure connection

Fig. 8: Piston sensor type 9692X
Approval data for Ex ia switches
Approval: II 1 G Ex ia IIC T6
Ex ia D 20 T100
Certificate no.: ISSeP08ATEX016X
Permissible ambient
temperature: -40 °C … +75 °C
Electrical data for
intrinsically safe application: Ui = 28V
Ci = 40 pF
Ii = 50 mA
Li = 4 µH
Standards applied: IEC 60079-0, IEC 60079-11, IEC 60079-26,
IEC 61241-0 and IEC 61241-11
Approval data for Ex d switches
Approval: II 2 G Ex d IIC T6
Certificate no.: LCIE 08 ATEX 6074 X
Standards applied: EN 60079-0 (2004), EN 60079-1 (2004)
Permissible ambient temperature: -20 °C ... +60 °C
IMPORTANT
The ATEX special conditions of use relating to the X01 at the end of the ATEX6074, require that
the conduit connection must be sealed with an appropriate Ex d rated junction box.
Adjustable ranges
Adjustment ranges Max.
hystere
sis
(end of
range)
Max.
operating
pressure
[bar]
Proof
Press
.
Order code
1 Switch Contact
SPDT
Order code
1 Switch
Contact DPDT
Pressure Pressure
min. max. min. max.
9681X-1CC-1 9681X-2CC-1 0.33 1.03 0.130 1.00 0,2 45 68
9681X-1CC-2 9681X-2CC-2 0.20 10.30 0.340 9.00 1.7 45 68
9681X-1CC-3 9681X-2CC-3 4.40 20.60 1.700 18.00 2.7 45 68
9681X-1CC-4 9681X-2CC-4 8.50 34.40 4.400 30.00 4.1 45 68
9692X-1CC-1 9692X-2CC-1 10,3 51,7 6,9 41,4 10,3 600 1034
9692X-1CC-2 9692X-2CC-2 15,2 69,0 10,3 55,2 13,8 600 1034
9692X-1CC-3 9692X-2CC-3 34,5 207,0 27,6 179,0 27,6 600 1034
9692X-1CC-4 9692X-2CC-4 57,9 345,0 48,2 303,0 41,4 600 1034
9692X-1CC-5 9692X-2CC-5 82,8 571,0 69,0 462,9 55,2 600 1034
9692X-1CC-6 9692X-2CC-6 15,2 207,0 10,3 55,2 68,9 600 1034
9692X-1CC-7 9692X-2CC-7 368,6 689,7 344,8 606,9 137,9 690 1034
Vacuum switches
9671X-1CC 9671X-2CC 0.17 -1.00 -0.034 -0.71 0.3 --- 2
11
10
3x 18“ conductors
(450 mm) and
1x ground per circuit
(for single circuit,
7x for dual circuit)
Adjustment
wheel
38 (1.5)
½“ NPT
connector
19.1 (0.75)
122
(
4.8
;
¼
“ NPT
)
133
(
5.25
;
½“ NPT
)
105
(
4.13
)
31
(
1.24
)
29 (1.125)
19.2
(
0.8
)
21
(
0.83
)
Ground
screw
Mounting
holes only
on model K
Pressure connection