Barksdale Dynalco SST7200 User manual

3211 Fruitland Ave
Los Angeles, CA 90058
SST7200
SST7400
Speed Switch / Transmitter
Installation and Operation Manual
Rev. G
P/N 145F-13129
PCO –00010927
(c) Copyright 2015, Barksdale, Inc.
All Rights Reserved
Published: Oct 20, 2015
DVNALCO ®
DIGI TAL
DYNALCO SPEED SWITCH
RELAY 1 _) RELAY 3
RELA Y2 'J RELAY 4
RPM.
POWER ~
Barksdale~
CONTROL PRODUCTS
~ Sart(sdale, lnc./Sarksdate GmbH
~ A Subsidiary of Crane Co.

1
IMPORTANT - PLEASE READ BEFORE PROCEEDING!
The Dynalco SST7200 / SST7400 speed switches are designed for reliable and rugged
operation. These products have been designed and tested to meet the demands
required in many industrial and hazardous locations meeting critical CSA standards.
Performance of this product is directly related to the quality of the installation and
knowledge of the user in operating and maintaining the instrument. To ensure
continued operation to the design specifications, personnel should read this manual
thoroughly before proceeding with installation, operation and maintenance of this
instrument. If this product is used in a manner not specified by Dynalco, the protection
provided by it against hazards may be impaired.
Dynalco® is a Barksdale® brand.
WARNING
Failure to follow proper instructions may cause any one of the following
situations to occur: Loss of life; personal injury; property damage; damage to
this instrument; and warranty invalidation.
For clarification of instructions in this manual or assistance with your
application, contact Dynalco as below:
Tech Support: [email protected] or 1-866-227-8528
Customer Care: [email protected] or 1-800-835-1060
Or by mail:
Barksdale Inc.
Barksdale® and Dynalco® Products
3211 Fruitland Ave
Los Angeles, CA 90058
Additional manuals and CSA certificates are available at
Follow all warnings, cautions, and instructions marked on and supplied with the
product.
Use only qualified personnel to install, operate, program and maintain the
product.
Educate your personnel in the proper installation, operation, and maintenance of
the product.
Install equipment as specified in the installation section of this manual. Follow
appropriate local and national codes. Only connect the product to power
sources and end devices specified in this manual.
Any repair is only to be performed by Dynalco using factory documented
components. Tampering or unauthorized substitution of parts and procedures
can affect the performance and cause unsafe operation of your process.
w

2
All equipment doors must be closed and protective covers must be in place
unless qualified personnel are performing maintenance.
Shutdown / alarms should be tested monthly for proper operation (see page 16)
Please see page 18 for CSA specific installation instructions.
This manual covers both models SST7200 and SST7400:
SST7200 Speed Switch / Transmitter w/ 4 –20 mA Output & 2 Relay Trips
SST7400 Speed Switch / Transmitter w/ 4 –20 mA Output & 4 Relay Trips
System Overview
The SST7200 / SST7400 speed switches are DIN rail mountable products designed to
convert rotational speed (RPM) to an industry standard 4 –20 mA analog output.
Both models will accept a pulsed input from either a 2 or 3-wire speed sensor.
Programming:
The host software allows programming of the SST7200 & SST7400 via a USB connection to
a PC.
Additional Features
•Repeater Output
•0 –1 mA local meter output
•0 –5 VDC / 0 –10 VDC selectable proportional output
•Isolated 4 –20 mA proportional output
How to order
Specify part number as follows:
2 setpoints
SST-7200 Standard
SST-7200-I Isolated RPM Input
4 setpoints
SST-7400 Standard
SST-7400-I Isolated RPM Input

3
Specifications
1) INPUT SUPPLY VOLTAGE: 10 - 36 VDC, maximum 10 W
2) FREQUENCY INPUT:
a. Input Signal Frequency Range: 0 –50 KHz
b. Waveforms: Accepts sinusoidal or square wave (positive or zero-
crossing)
c. Input Signal Sensitivity: 25 mV to 1.0 VRMS (selectable), Maximum allowed is
50 VRMS
d. Input Impedance: 10 K (minimum)
e. CSA Approved Dynalco Sensors: M201, M202, M231, M233, M203, M204, M205, M928
M928-24 & M951
3) DIGITAL INPUT (1): Dry contact closure for resetting latched relay
4) OUTPUTS:
a. Meter Output: 0 –1 mA meter output for loads up to 750 ohms
b. Proportional Output: Proportional to input frequency range, configurable as:
i. 4 –20 mA into maximum 1K load
And one of either:
ii. 0 –5 VDC into 20K load or higher or
iii. 0 –10VDC into 20K load or higher
Note that the 4 –20 mA output is isolated but the 0 –5
VDC & 0 –10 VDC outputs are referenced to input
supply ground. 0 –1mA output is referenced to
separate ground (Meter Output).
c. Supply Output: Regulated +12 VDC ±5%; 40 mA for active pickup
power.
d. Repeater Output: Square wave 12 V peak-to-peak, 10 mA max load,
Zero based, positive going.
e. Response Time: 50 milliseconds, 10% to 90% rise (standard)
Full-scale frequency ranges below 80 Hz are
proportionally slower.
10milliseconds, 10% to 96% rise (standard)
Full-scale frequency ranges below 300Hz are
proportionally slower. For 10mSec response time the
input frequency signal must be noise free.
f. Linearity: 0.1% of full-scale (0.05%, typical) all outputs
g. Stability: Less than 0.05% of full-scale change with a 10%
change in supply voltage. Temperature coefficient
±0.01% per °F (±0.018% per °C)

4
5) RELAY OUTPUTS:
a. Type: SPDT relay contacts (isolated dry contacts)
b. Contact Rating: 6.0 Amps @ 28 VDC or 115 VAC
1/8 HP @ 120 / 240 VAC (100,000 cycles)
1.5 / 0.8 Amps @ 120 / 240 VAC, Pilot Duty (100,000
cycles)
3.8 / 1.9 Amps @ 120 / 240 VAC general Use (100,000
cycles)
c. Hysteresis: Selectable (1% of full-scale frequency default)
d. Setpoints: Programmable for:
i. Overspeed / under speed trip
ii. Energize or de-energize when setpoint reached
iii. Latching or non-latching (auto reset)
iv. Underspeed setpoints are Class C Logic (active
once normal)
v. Latched relays are reset via digital input
e. Stability: Less than 0.05% of setpoint change with a 10%
change in supply voltage. Temperature coefficient
±0.01% per °F (±0.018% per °C)
6) ALARM INDICATION:
a. Open Pickup Alarm: LED indication if open pickup sensed
Option to trip relay
b. Trip Indication: LED indication if a relay tripped condition
7) MEMORY: All configuration parameters retained if power lost
8) CONNECTORS: Removable Phoenix type
9) MECHANICAL: DIN rail mount package
10) ENVIRONMENTAL:
a. Operating Temperature Range: -40 to +70 DegC
b. Storage temperature: -40 to +80 DegC
c. Vibration: Per modified Mils STD 810-E
11) AGENCY APPROVAL: CSA Class I, Div. 2, Groups A, B, C, D
CE for Electromagnetic Compatibility:
Meets all EMC requirements of IEC 61326-1: 2012 &
Refer conformity certificate for more details.
*Not applicable for “-I” configurations.
Meets all RoHS requirements.
12) PROGRAMMING
a. PC / Windows based: Windows XP, Vista & Windows 7 & 8 compatible
USB port for programming, uploading & downloading

5
Installation:
The SST7200 & SST7400 have an integral latch on the rear of the device for installation on a
standard 35 mm DIN rail.
This device is OPEN type equipment that must be used within a suitable end-use system
enclosure, the interior of which is accessible only through the use of a tool. The suitability of
the enclosure is subject to investigation by the local Authority Having Jurisdiction at the time
of installation.
Wiring to or from this device, which enters or leaves the system enclosure, must utilize wiring
methods suitable for Class I, Division 2 Hazardous Locations, as appropriate for the
installation.

6
Terminal Connections
All connections are made via the terminal blocks on the front of the unit.
Top Terminal Block Connections
PIN
Description
4-20
(-)
4-20 mA Proportional Output (-)
4-20
(+)
4-20 mA Proportional Output (+)
REL1
NC
Normally-Closed Relay Contact
REL1
CT
Relay Common
REL1
NO
Normally-Open Relay Contact
REL2
NC
Normally-Closed Relay Contact
REL2
CT
Relay Common
REL2
NO
Normally-Open Relay Contact
REL3
NC
Normally-Closed Relay Contact
REL3
CT
Relay Common
REL3
NO
Normally-Open Relay Contact
REL4
NC
Normally-Closed Relay Contact
REL4
CT
Relay Common
REL4
NO
Normally-Open Relay Contact

7
Bottom Terminal Block Connections
PIN
Description
VAC
L
120 VAC (Hot)
VAC
N
120 VAC (Neutral)
VIN
(+)
10 - 36 VDC Supply (+)
VIN
GND
Supply Ground (-)
0-5/10
(+)
0-5 or 0-10 VDC Proportional Output
(+)
0-5/10
GND
0-5 or 0-10 VDC Proportional Output (-
)
DIG
IN
Digital Input for resetting latched relay
0-1mA
(-)
0-1 mA local meter output (-)
0-1mA
(+)
0-1 mA local meter output (+)
RPM
REP
Repeater Output (+)
(pulsed square wave)
12V
GND
Ground for 3-wire pickups
12V
(+)
Power source for 3-wire pickups
RPM
(-)
Signal Input (-) from speed sensor
RPM
(+)
Signal Input (+) from speed sensor
Terminal screws to be tightened to 4 inch-pounds torque.

8
Outline Dimensions
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RPM.
POWER
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9
Dynalco SST7200 & SST7400 Software
The Dynalco host software provides serial communication between a PC or laptop and the
SST7200 & SST7400. The software is compatible with Windows XP, Vista and Windows 7
operating systems. The SST7200 & SST7400 must be connected via provided Dynalco P/N
270A-105574 serial communication cable.
The Dynalco host software is available as a free download from our website:
downloads
Following installation, a shortcut will be installed on your PC desktop. This application
software allows access to various screens for configuration of input signal sensitivity,
proportional output and relay logic / setpoints. Once the configuration parameters are set,
they can be programmed into the SST7200 & SST7400 and a spec file can be saved to the
PC. This saved spec file can then be loaded into another SST7200 & SST7400 if desired.
Additionally, there is an import function allowing uploading of the spec file from an SST7200
& SST7400 to the PC
Configuration consists of the steps described in the following pages:

10
RPM Signal
The RPM Signal needs to be programmed prior to all other settings.
The SST7200 & SST7400 are capable of accepting input signals from 2-wire (also known as
variable reluctance) magnetic pickups as well as 3-wire (powered, TTL or hall-effect) type
sensors. The output from 2-wire pickups is an AC signal where the 3-wire type will normally
have a positive-going (non zero-crossing) square wave output.
Gear Teeth
oRequired to convert RPM to Hz for
proper calibration
Sensitivity Level
oSet for Med-High for most applications
oHigher level will allow greater
sensitivity if needed for low speed
applications
oLower level will be less sensitive to
noise
Max Wave Duration
oThe Max Wave Duration is defined as the maximum time allowed between input
signal pulses before a sensor fault is declared. For example, a shaft with 2
keyways turning at 0 –10 RPM would have an extremely low frequency range,
calibrated below:
Frequency = RPM X # teeth / 60
= 10 X 2 / 60 = 0.333 Hz
Then, the period (time in seconds between pulses) is calculated as:
Period = 1 / Frequency
= 1 / 0.333 = 3 seconds
In this example, the pulses would be received in time intervals of once every 3
seconds or longer. The Max Wave Duration can be configured to a maximum
value of 10,000 milliseconds (10 seconds) to allow for this low speed range.
Any pulse not received within 10 seconds would be considered a sensor fault.
oNote that the default value of 1000 Milliseconds (1 second) is correct for most
applications.
t) SST7000Sfflri'l'09,_VfflO'I _U ___ _
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11
Signal Lost
The Signal Lost function is defined as the absolute maximum allowable period (time between
input pulses in milliseconds) before an under speed relay is tripped. Similar to the Max Wave
Duration described in the previous step, the Signal Lost setting is necessary for low speed
applications where there is a programmed under speed trip. This setting should be set longer
than the period (in milliseconds) of the under speed setpoint.
Enable
oCheck this box to enable Signal Lost
oIf there is no under speed setpoint, leave un-checked
Timeout
oThis is the maximum time (in milliseconds) allowed before an under speed trip
is initiated.
Trip
oSelect either Setpoint 1 or 2 for the SST7200
oSelect either Setpoint 1, 2 ,3 or 4 for the SST7400
C,
DVNALCO
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SST 7000 Serl es
RPM Signal Signal Lost Open Pickup Analog Output
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12
Open Pickup
The Open Pickup tab allows the user to select which relay (if any) will activate if an open
pickup is sensed.
Enable
oCheck this box to enable Open Pickup option
Trip
oSelect either Setpoint 1 or 2 for the SST7200
oSelect either Setpoint 1, 2 ,3 or 4 for the SST7400
SST 7000 ~~i Prog.-.""""" V=ion 2..1
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RPM Signal Signal Lost Open Pickup Analog Output
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High Resel .____ 17t2 ~
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13
Analog Output
The analog output tab is used to define the RPM range of the proportional 4 –20 mA output.
RPM Zero
oSet to the RPM value corresponding to 4 mA output.
oNormally set to 0 RPM but can be set to any value as long as it is lower than
the RPM span.
RPM Span
oSet to the RPM value corresponding to 20 mA output.
DVNALCO
F""'1,1,.i 1• V1 02Q.l 1S R
SST 7000 Ser i es
RPM Signal Slgnal Lost Open Pickup Analog Output
"tPMZl'rO
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0-10"°'3
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Setpoint 1 Setpolnt 2 Setpolnt 3 Setpoint 4
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14
Setpoints 1 & 2 (plus 3 & 4 for SST7400)
The Setpoint tabs allow configuration of relay setpoints and relay logic.
Enable
oCheck this box to enable each setpoint
Relay Normal State
oThis is the normal relay state when not tripped
oEither select normally Energized or normally De-Energized
WARNING:
For critical applications, it is highly recommended to configure the Relay Normal State as “normally
Energized.” This configuration will cause the contacts to switch in the event of a relay coil failure.
Latching
oUn-check this box to select non-latching relay (auto-reset following trip)
oCheck this box to select latching relay (must be manually reset following trip)
oA momentary contact from DIG IN (digital input) to VIN GND (supply ground)
will reset latching relay
Low
oSelects under speed setpoint
oSet to 0 if no under speed setpoint required
Low Reset
oDefines the reset value
following an under speed trip
oMust be set at least 1%
higher than Low RPM value
to prevent relay chatter
oSet to 0 if no under speed
setpoint required
High
oSelects over speed setpoint
High Reset
oDefines the reset value
following an over speed trip
oMust be set at least 1% lower
than High RPM value to
prevent relay chatter
DVNALCO
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RPM Signal Signal Lost Open Pickup An.alog Output
Oe eelh 60 :
Se11$1 Ii/ Level ___ ____:J
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ill
17 :

15
Program
Following initial configuration of the unit or
any setting changes, you will need to select
“Program” to program the new settings to
the SST7200 / SST7400.
Save File
Selecting “Save File” allows the new
settings to be saved to a file location on the
PC.
(> SST '/000 5<nH ~ v.....,. 2.2
DVNALCO
F:rl'?Mo¥eV1 0204f~
SST 7000 Series
RPM Si gna l Si gna l Lost Open Pickup Ana l og Output
Oe.wteelh ___ eo§
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Setpoint1 ~ tpolnt 2 jSelpoi nt 3 Setpol nt 4
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-..awr.-eOutlDCl'I L__ 1 00) .., M -.condl
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ocu:

16
Load File
Any spec files that have been saved
to the PC can be loaded to the
SST7200 & SST7400 application by
selecting “Load File.”
Following this, you will need to select
“Program” to write the new
configuration to the SST7200 &
SST7400.
Import Settings
Selection of “Import Settings” will
upload the current settings to be read
by the SST7200 & SST7400 software.
WARNING:
The relay outputs on the SST7200/SST7400 should be tested monthly for proper
operation, especially if being used for engine overspeed shutdown or other critical
function.
~ SST 7000Stnts ""'9,_V....,,, 2.2
DVNALCO
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SST 7000 Series
RPM Signal Signal Lost Open Pickup Analog Outp~u_t __ ~
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17
oThis equipment is suitable for installation in Class I, Division 2, Groups A, B, C,
and/or D hazardous locations, or nonhazardous locations only.
o“WARNING - EXPLOSION HAZARD - Substitution of components may impair
suitability for Class I, Division 2.”
o“AVERTISSEMENT - RISQUE D'EXPLOSION - La substitution de composants
peut rendre ce matériel inacceptable pour les emplacements de Classe I,
Division 2.”
o“WARNING - EXPLOSION HAZARD - Do not connect or disconnect while circuit
is live unless area is known to be nonhazardous.”
o“AVERTISSEMENT - RISQUE D'EXPLOSION - Ne pas brancher ou débrancher
tant que le circuit est sous tension, à moins qu'il ne s'agisse d'un emplacement
non dangereux.”
o“WARNING - EXPLOSION HAZARD - Do not use USB port (COMM port) unless
area is known to be non-hazardous.”
o“AVERTISSEMENT - RISQUE D'EXPLOSION - Ne pas utiliser le port USB (port
“COMM”) à moins que la zone est connue pour être non dangereux.”

18
CONNECTIONSF OR SST72X X/ SST7 4X X WITHISOLA TION AND I NP UT V AC FUNC TI ON S
WARNING . EX PL OS IO N HAZARD:
SUBS TI TUTION OF CO MP ON ENTS MAY I MP AIRSUITABIL ITY FOR
CLASS I. D
IV ISIO N 2.
WARNI NG :
WIRING DIA GR AM
AP P LI ES TO A LL M ODELS
REVI EC N
REV ISIO N RECORD
A I 946 1 II Nm AL RELEAS E
B - NO
TES UPD ATED
DA TE IDR lcK
JLR.I
ss IPV
DO NOT CO NNE CT OR D ISC ONNECTUN LES SPOWER HAS BEEN
SWITCH
ED Off OR TH E AR EA ISKN OW N JO BE N ON-HAZA RD OU S.
PICK
UP MUST BE CO NN EC TED JO TH E S Sl7000 SERIES DEVICEOR
JO A
LOAD IM PEDANCELE SS T HAN 100 K OH MS . I
-------- --+ ------+---- -I S EE TH E SPEC I ACA TIONS FOR ALL OWED LOAD
Is e,o,a I I "' "=, , ~=
I ,---------+------ +- --- -t NC - NORMA LLY C L OS ED CO NT AC T
4-
20 mA OUT PUT SIGNAL.
L
OA D MUS I BE LES STH AN l KO H M>- ---- ~
TE RMIN AL NOT USED
l+l OVDC
JO +36VDC SU PPLYI
0- 5/ IOVOUTPUTSIGNAL
L
OAD MUSTBE GR EATER TH AN 20 K OHM GND
DIG ITAL INPUT: OP EN DRY CO NTACTTHAT 1--------+-'
WHEN CL OS ED Wil l GROU ND THIS PIN
AN D
RES ET LATCHED A LA RM
0- 1 mA OU T PUT SIGI-IA L.
LOAD MU ST BE LESS THAN 7 50 OHM 1- -- ~
/ CT- CENTER CO NTACT
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7
=====:::r ---- 1 NO - N ORMA LLY OPEN CONT AC T
NOTES:
l. THE MAGN ET IC PI CKU P MUSTBE CO NNECTED USING SHIELDED
CA BLE WIT H SHIE ID WIRE CON NECTED JO G ND TE RM I NA L.
2. THESE UNITS
AR E CER TI FIED FOR MOU N TI NG IN A S UIT ABLE
E
NCLOS URE. SU ITABI LITY OF THE AN AL COMB .I NA TI ON IS TO
BE DETE RMI N ED BY CSA OR THE INSPECTION A U TH ORITY
HAVING JURISDICTI
ON .
3. A
ll WI RES IN AND O UT OFE NC LO SU REMU ST FO LL OW METHOD S
APP R OV ED FOR CLASS l . DI VISION 2 H AZA RDOUSL OCA TI ON
4. A
ll SS l72XX/SST74XX DIGITAL SWITCH ES AR E C SA C ERTIFIED FOR
USE IN CLASS I, DIVISION 2,GROU PS A, 8, C, & D L OCA TI ONS
WHEN P
OW ER ED BY D YNA L CO MAGNETIC PICKUP OR A NY
SU ITABLEM AG NETIC PI CK -UP WHICH SHALL N OT BE OPE RA TED
OPEN
-CI RC UIT ( OR ATAN I MPEDANC EHIGHERTHAN lOOK DJ.
AND NOT AT MOR ETHAN IT S MAX IM UM RA TED FREQU EN CY.
~ U SB CA N ONLYBE CON NECT ED IF AREA
IS KN OW N !0 BE NON -tJ AZA RDOUS
IS EE NOT E l I IM AG N ET IC P ICK UP
\ \ SEE NOTE 4
' ' ~••- SHIELD WI RE
-----------, +12 V OU T: PR OV IDES A 1 2V 40MA
- · •- SUPPLY FOR AC TIVE PICKUPS
RPM RE P EA T OU TP UT : CON N EC T
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