Barmesa Pumps BSP5CU Instruction manual

Installation, Operation &
Maintenance Manual
Self-Priming Frame
Mounted Pump
BSP5CU &
BSP7CU
1½" x 1½" & 2" x 2"
Universal Drive
IMPORTANT! - Read all instructions in this manual before operating or servicing
a pump.
Last update: 10/18/2021
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Before installation, read the following
instructions carefully. Failure to
follow instruction and safety
information could cause serious
bodily injury, death and/or property
damage. Each Barmesa product is
carefully inspected to insure proper
performance. Closely following these
instructions will eliminate potential
operating problems, assuring years
of trouble-free service.
General Safety Information
IMPORTANT! - Barmesa Pumps is not
responsible for losses, injury or
death resulting from failure to
observe these safety precautions,
misuse, abuse or misapplication of
pumps or equipment.
I n s t a l l a t i o n a n d
servicing is to be conducted by
qualified personnel only.
WARNING
A L L R E T U R N E D
P R O D U C T S M U S T B E
CLEANED, SANITIZED, OR
DECONTAMINATED P R I O R TO
S H I P M E N T , T O I N S U R E
E M P L O Y E E S W I L L N O T B E
EXPOSED TO HEALTH HAZARDS IN
HANDLING SAID MATERIAL. ALL
A P P L I C A B L E L A W S A N D
REG U L AT I O N S SH A L L A P PLY.
Keep clear of suction and
discharge openings. Do not
insert fingers in pump with
power connected; the rotating cutter
and/or impeller can cause serious
injury.
Always wear eye protection
when working on pumps. Do
not wear loose clothing that
may become entangled in moving
parts.
Pumps build up heat
and pressure during
operation. Allow time
fo r p u m p s t o c o o l
DANGER
before handling or servicing the
p u m p o r a ny a c c e s s o r y i t e m s
associated with or near the pump.
WARNING
"Danger" indicates an
imminently hazardous situation
which, if not avoided, WILL result in
death or serious injury.
"Warning" indicates
an imminenty hazardous situation
which, if not avoided, MAY result in
death or serious injury.
"Caution" indicates a
potentially hazardous situation
which, if not avoided, MAY result in
minor or moderate injury.
DANGER
CAUTION
Operation against a
closed discharge valve
will cause premature
bearing and seal failure
WARNING
on any pump, and on end suction and
self priming pump the heat build may
cause the generation of steam with
resulting dangerous pressures. It is
recommended that a high case
temperature switch or pressure relief
valve be installed on the pump body.
M a k e s u r e l i f t i n g
handles are securely fastened each
time before lifting. Do not operate
pump without safety devices in place.
Always replace safety devices that
have been removed during service or
repair. S ecure the p ump in its
operating position so it can not tip
over, fall or slide.
CAUTION
Installation, wiring, and
junction connections must be in
accordance with the National Electric
Code and all applicable state and local
codes. Requirements may var y
depending on usage and location.
WARNING
T h i s p u m p i s n o t
i n t e n d e d f o r u s e i n
swimming pools or water
installations where there is
DANGER
human contact with pumped fluid.
D o n o t u s e t h e s e
pumps in water over 160º F. Do not
exceed manufacturers recommended
maximum performance, as this could
cause the motor to overheat.
WARNING
Risk of electric shock. To
reduce risk of electric shock,
always disconnect pump
from power source before
DANGER
handling any aspect of the pumping
system. Lock out power and tag.
C a r e f u l l y r e a d
instruction manuals supplied with
motor or engine before operating or
servicing.
WARNING
These pumps are not to
be installed in locations
classified as hazardous in
accordance with the National
Electric Code, ANSI/NFPA 70.
DANGER
IMPORTANT! - Prior to installation,
record Model Number, Serial, Amps,
Voltage, Phase and HP from pump
name plate for the future reference.
Also record the Voltage and Current
Readings at Startup:
Model Number: ____________________
Serial: ____________________
Amps:_______ Voltage:_______
Phase:_______ HP:_______
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SUCTION/DISCHARGE: 1½" x 1½" (BSP5CU) & 2" x 2" (BSP7CU) NPT, female flange.
LIQUID TEMPERATURE: 160 °F (71 °C) max.
VOLUTE: Cast iron ASTM A-48 class 30.
BODY: Cast iron ASTM A-48 class 30.
PEDESTAL: Cast iron ASTM A-48 class 30.
IMPELLER: Open, trash type, dynamically balanced. Cast iron ASTM A-48 class 30.
SHAFT: Stainless steel.
O-RINGS: Buna-N.
PAINT: Air dry enamel, water based.
SEAL: Mechanical, self-lubricating. Ceramic stationary part, carbon ring seal and
exclusion in the rotating part. Buna-N elastomer and stainless steel spring.
CHECK VALVE: Flap-neoprene, weight of steel.
HARDWARE: Steel & stainless steel.
BEARING-DRIVE END: Single row, ball, grease lubricated.
BEARING-PUMP END: Single row, ball, grease lubricated.
OPTIONAL: Bronze fitted volute and impeller.
Specifications & Dimensions
BSP5CU
BSP7CU
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Recommendations, Warnings & Installation
4Receiving inspection
Upon receiving the pump, it should
be inspected for damage or
shortages. If damage has occurred,
file a claim immediately with the
company that delivered the pump. If
the manual is removed from the
packaging, do not lose or misplace.
4Storage
Any product that is stored for a
period longer than six (6) months
from the date of purchase should be
bench tested prior to installation. A
bench test consists of, checking the
impeller to assure it is free turning
and a run test to assure the motor
(and switch if provided) operate
properly. Do not pump out of liquid.
4Controls
Be sure the electrical specification of
the control selected properly match
the electrical specifications of the
pump.
4Installation
Location - The pump should be
located as near as possible to the
liquid to be pumped and in no case
should the pump be more than 25
feet above the surface of the liquid
supply. The pump should always be
as level as possible.
Allow a minimum of 18 inches in
front of the pump case cover or
hatch cover to permit easy removal
and access to the interior of the
pump. On belt driven units, allow a
minimum of 10 inches at the shaft
end to permit easy removal of the
pedestal or rotating cartridge.
Locate the pump on a firm footing to
make sure the pump will not move
due to vibration. Flex coupled and V-
belt driven units should be
permanently grouted onto a cement
foundation. The pumps should be
level to provide favorable operating
conditions. In addition, the flexible
coupling should be realigned after
grouting in order to eliminate
excessive wear on the coupling.
The use of pipe the same size as the
port size is highly recommended.
Using a smaller pipe line can cause
internal damage. Make sure all lines
have air-tight joints. The smallest air
leak in the suction line may prevent
the pump from priming. All
horizontal suction lines should slope
up to the pump to avoid trapped air
pockets. All piping should be
properly supported.
4Priming
Remove pipe plug in top of body and
fill the pump body completely with
solids free liquid. In freezing weather
prime pump with warm water.
4Motor connection
All wiring of motor and control,
overload protection and grounding
should be in accordance with the
National Electrical Code, State and
Local codes. Make motor connection
per label located on motor or motor
manufactures manual.
All units rotate clockwise as viewed
from shaft end of pump. It is
necessary to slide one half of the flex
coupling back when checking
rotation to eliminate the possibility
of unscrewing the impellers which
are threaded on the shaft.
4Rotation
THI S P UMP SH OULD
N O T B E O P E R AT E D W I T H O U T A
S T R A I N E R O N T H E E N D O F T H E
SUCTION LINE TO PREVENT STICKS,
STONES, RAGS AND OTHER FOREIGN
MATTER FROM BEING DRAWN INTO THE
IMPELLER. THE STRAINER SHOULD BE
CLEANED REGULARLY TO INSURE FULL
FLOW.
CAUTION
4Suction
Connect discharge hose or pipe to
the discharge port. Make sure all
lines have air-tight joints
4Discharge
4Lubrication
Lubrication not required as seal and
impeller are water lubricated and
need no attention.
DO NOT OPERATE PUMP
WITHOUT PRIMING FIRST. OPERATING
DRY WILL DAMAGE SEAL.
CAUTION
To start pump, apply power to motor
per the MOTOR OR ENGINE
INSTRUCTIONS MANUAL.
4Starting
Discontinue operation by stopping
the engine as stated in ENGINE
MANUAL or by disconnecting electric
power to motor. It is recommended
to drain and flush pump if pump has
been operating in freezing weather.
4Shutdown
Turn off and lock out power before
servicing pump.
4Service
Disconnect suction piping and
remove hex nuts and suction flange.
Remove gasket, weights, screw and
lockwasher and replace if worn or
damaged.
4Check valve
To replace, the HINGE section of
gasket is at the TOP and the LARGE
weight is on the pump side of gasket.
Disconnect suction and discharge
piping. Remove hex nuts and
lockwashers then remove body and
o-ring from pedestal.
4Body, Volute & Impeller
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Operation, Service & Repair
Pull volute from pedestal. Unscrew
the impeller from shaft in the right
hand direction. Take note of the size
and quantity of shims used.
To reassemble, use the required
number of shims to result in an
impeller-to-volute clearance of 0.015"
max.
Remove rotating member, spring and
retaining ring of seal from shaft.
Remove stationary by prying out
with screwdriver. If any part shows
wear or damage replace complete
seal.
4Shaft seal
To reassemble, lightly oil ring and
press stationary member over shaft
and into pedestal. Lightly oil shaft
and inner surface of bellows of
rotating member. With lapped
surface facing pedestal, slide rotating
member onto shaft until lapped faces
of rotating member and stationary
are together.
H A N D L E A L L S E A L
PARTS WITH EXTREME CARE. DO NOT
DAMAGE LAPPED FACES.
CAUTION
Remove capscrews, lockwashers from
pedestal. Remove bearing cap, shim
along with slinger, shaft and bearing
assembly. To replace bearings, press
off of shaft.
4Pedestal & Shaft
REASSEMBLE PUMP IN OPPOSITE
ORDER.
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Service & Repair
For Repair Part Please supply: Model Number and Serial as shown on
Name Plate, and Part Description and Part Number as shown on Parts List.
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Repair Parts
For Repair Part Please supply: Model Number and Serial as shown on
Name Plate, and Part Description and Part Number as shown on Parts List.
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Troubleshooting Chart
Always disconnect the pump from the electrical power source before handling.
If the system fails to operate properly, carefully read instructions and perform maintenance recommendations.
Symptom Possible Cause(s) Corrective Action
1. Replace
2. Follow service instructions for installing seal
1. Worn mechanical seal
2. Seal not installed properly
Pump leaks at shaft
1. Air leak in suction piping
2. Pump located too far from fluid source
3. Gate valve closed
4. Clogged strainer
5. Fouled foot-valve
6. Discharge height too great
7. Fouled impeller
8. Faulty mechanical seal
1. Replace
2. Replace
3. Open
4. Clean or Replace
5. Clean or Replace
6. Lower the height
7. Clean or Replace
8. Replace
Pump runs but no fluid
Pump overloads driver
1. Total head lower than pump rating, unit
delivering too much water
2. Specifi c gravity and viscosity of liquid being
pumped different than the pump rating
1. Increase back pressure by turning gate valve on
discharge line to partially closed position that will
not overload motor.
2. Consult factory
1. Mounting plate or foundation not rigid
enough
2. Foreign material in pump causing unbalance
3. Impeller bent
4. Cavitation present
5. Piping not supported to relieve any strain on
pump assembly
1. Reinforce
2. Disassemble pump and remove
3. Replace impeller
4. Check suction line for proper size and check
valve in suction line if completly open, remove any
sharp bends before pump and shorten suction line
5. Make necessary adjustments
Pump vibrates and/or
makes excessive noise
1. Fill pump body with water.
2. Shorten suction head
3. Lower suction head, install foot-valve and prime
4. Disassemble pump and clean out impeller
5. Repair or replace suction line
6. Match foot-valve size to piping or install one
larger size foot-valve
7. Disassemble pump and replace impeller
8. Submerge lower in water
9. Increase inlet pressure by adding more water to
tank or increasing back pressure by turning gate
valve on discharge line partially closed.
10. Increase pipe size to pump inlet size or larger
11. Replace
12. Open
13. Clean or replace
14. Clean or replace
1. Casing not filled with water
2. Total head too high
3. Suction head higher than pump designed for
4. Impeller partially or completely plugged
5. Leak in suction line
6. Foot-valve too small
7. Impeller damaged
8. Foot-valve or suction line not submerged
deep enough in water, pulling air
9. Insufficient inlet pressure or suction head
10. Suction piping too small
11. Body gasket leaking
12. Suction or discharge line valves closed
13. Piping damaged
14. Clogged strainer or foot-valve
Little or no discharge and
unit will not prime
1. Repaire or replace suction line
2. Refill (reprime) pump body before restarting
3. Lower suction head, install foot-valve and prime
4. Increase inlet pressure by adding more water to
tank or increasing back pressure by turning gate
valve on discharge line to partially closed.
5. Unclog or replace
6. Replace
1. Air leak in suction line
2. When pump was last turned off, water
siphoned out of pump body
3. Suction head higher than pump designed for
4. Insufficient inlet pressure or suction head
5. Clogged foot-valve, strainer or pump
6. Defective wearplate
Loss of suction after
satisfactory operation
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