Binks DX200-3 User manual

EN
Service Manual
DX200-3 3:1
DX200-3SXX-CX
DX200-3SXX-WX
Pump Packages
Wall
Cart
77-3220-R1.1 1/12 www.carlisleft.com

EN
Lodging of Technical file
This Declaration of conformity / incorporation
is issued under the sole responsibility of the
manufacturer:
Carlisle Fluid Technologies UK Ltd,
Ringwood Road,
Bournemouth, BH11 9LH. UK
EU Declaration of Conformity
The object of the declaration described above is in conformity with the relevant Union
harmonisation legislation:
Bournemouth,BH11 9LH,UK
D Smith
Director of Sales (EMEA)
3/5/17
Signed for and on behalf of Carlisle Fluid
Technologies UK Ltd:
Machinery Directive 2006/42/EC
ATEX Directive 2014/34/EU
by complying with the following statutory documents and harmonized standards:
EN ISO 12100:2010 Safety of Machinery - General Principles for Design
EN 12621:+A1:2010 Machinery for the supply and circulation of coating materials under pressure - Safety
requirements
EN1127-1:2011 Explosive atmospheres - Explosion prevention - Basic concepts
EN 13463-1:2009 Non electrical equipment for use in potentially explosive atmospheres - Basic methods and
requirements
EN 13463-5:2011 Non electrical equipment for use in potentially explosive atmospheres - Protection by
constructional safety "c"
Providing all conditions of safe use / installation stated within the product manuals have been
complied with and also installed in accordance with any applicable local codes of practice.
Product Description / Object of Declaration:
Diaphragm Pumps - DX70, DX200, DX200-3 Bare
pump and packages
This Product is designed for use with:
Solvent and water based materials
Zone 1
Protection Level:
Suitable for use in hazardous area:
Notified body details and role:
Element Materials Technology (0891)
II 2 G c X IIB T4
77-3220-R1.1 2/12 www.carlisleft.com

EN
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as
follows:
STATIC CHARGE. Fluid may develop a static charge that must be
dissipated through proper grounding of the equipment, objects to be
sprayed and alll other electrically conductive objects in the dispensing
area. Improper grounding or sparks can cause a hazardous condition
and result in fire, explosion or elecrtic shock and other serious injury.
NEVER MODIFY THE EQUIPMENT. Do
not modify the equipment unless the
manufacturer provides written
approval.
PROP 65 WARNING. WARNING:This product contains chemicals
known to the state of California to cause cancer and birth defects or
other reproductive harm.
PINCH POINT HAZARD. Moving parts
can crush and cut. Pinch points are
any areas where ther are moving
parts.
DE-ENERGIZE, DE-PRESSURISE, DISCONNECT AND LOCK OUT ALL
POWER SOURCES DURING MAINTENANCE. Failure to de-energize,
disconnect and lock out all power supplies before performing
equipment maintenance could cause serious injury or death.
KNOW WHERE AND HOW TO SHUT
OFF THE EQUIPMENT IN CASE OF AN
EMERGENCY.
NOISE LEVELS. The A-weighted sound level of pumping and spray
equipment may exceed 85 dB(A) depending on equipment settings.
Actual noise levels are available on request. It is recommended that
ear protection is worn at all times while equipment is in use.
WEAR SAFETY GLASSES. Failure to wear safety glasses with side
shields could result in serious eye injury or blindness.
Read the following warnings before using this equipment.
READ THE MANUAL. Before operating finishing equipment, read and
understand all safety, operation and maintenance information
provided in the operation manual.
AUTOMATIC EQUIPMENT. Automatic
equipment may start suddenly without
warning.
OPERATOR TRAINING. All personnel
must be trained before operating
finishing equipment.
INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or
broken parts on a daily basis. Do not operate the equipment if you
are uncertain about its condition.
EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the
equipment to rupture, malfunction or start unexpectedly and result in
serious injury.
PACEMAKER WARNING. You are in the
presence of magnetic fields which may
interfere with the operation of certain
pacemakers.
HIGH PRESSURE CONSIDERATION. High pressure can cause serious
injury. Relieve all pressure before servicing. Spray from the gun,
hose leaks or ruptured components can inject fluid into your body
and cause extremely serious injury.
KEEP EQUIPMENT GUARDS IN PLACE.
Do not operate the equipment if the
safety devices have been removed.
PRESSURE RELIEF PROCEDURE.
Always follow the pressure relief
procedure in the equipment instruction
manual.
WARNING
CAUTION
NOTE
Hazards or unsafe practices which could result in
severe personal injury, death or substantial property
damage.
Hazards or unsafe practices which could result in
minor personal injury, product or property
damage
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE
OPERATOR OF THE EQUIPMENT.
PROJECTILE HAZARD. You may be
injured by venting liquids or gases that
are released under pressure, or flying
debris.
Important installation, operation or maintenance
information.
WARNING
77-3220-R1.1 3/12 www.carlisleft.com

EN
Cart & Wall Mounted Pumps
77-3220-R1.1 4/12 www.carlisleft.com

EN
4m
Cart & Wall Mounted Pumps
Male inlet connector kit, with seals
1/2"
Ø10mm
Hose
Grounding cable
Wall bracket
DXA-AC1-200-3
-
Screw kit
DXK-230
9
Air controls
-
DX200-3SM
DX200-3SP
Non-Regulated bare pump
Seal - pack of 4
-
-
F2
Part number
Filter assembly
0110-009103
DXA-S25-13S-ME15
Suction hose
0115-010186
Cart
-
11
F3
-
See figure
Active Surge Chamber Connector
DXA-F6ME100-200-3
4
2
-
DXK-101
Screw kit
3
DX200-3SN
8
12
0114-011798
DXK-233
Description
DVX-352
7
10
6
5
DXK-106
Item
F1
1
Manual Regulated bare pump
Active Surge Chamber bare pump
-
-
-
-
Active Surge Chamber Elbow Fitting
-
13
Active Surge Chamber Air Hose
-
14
Active Surge Chamber Connector
-
15
-
16
Active Surge Chamber Connector
-
17
Active Surge Chamber Reservoir
-
18
Refer to manual 77-3218
77-3220-R1.1 5/12 www.carlisleft.com

EN
F1
F2
Description
3
180584
Item
DVX-246
0115-010697
Suction hose
Suction Tube
DVX-353
4
5
0115-010704
Strainer 1300µm/15 mesh
6
DVX-354
DXA-AC1-200-3
DXA-S25-S13-ME15
Reference figures
2
1
Nipple
Regulator
Nipple
Part number
77-3220-R1.1 6/12 www.carlisleft.com

EN
F3
Filter assembly
107925
5
DVX-357
Hose Nipple
3
Part number
Description
1
DVX-358
Nipple
2
DVX-360
Filter feed hose
Reference figures
4
DVX-355
Nipple
DXA-F6ME100-200-3
Item
77-3220-R1.1 7/12 www.carlisleft.com

EN
S
M
P
11-
C
W
Part numbers
Regulator
F
S
N
-
W
F
1
Mounting Type
Stainless Steel
Filter
Package
Pump Body Material
DX200-3
Cart
Wall
Manual Fluid Regulator
No Option
Outlet type
Options
Pulsation Chamber
Air Regulators
Female Connector
1/2"
N
77-3220-R1.1 8/12 www.carlisleft.com

EN
NOTES
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EN
NOTES
77-3220-R1.1 10/12 www.carlisleft.com

EN
NOTES
77-3220-R1.1 11/12 www.carlisleft.com

EN
Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice.
DeVilbiss®, Ransburg®, MS®, BGK® and Binks® are registered trademarks of Carlisle Fluid
Technologies, Inc.
© 2017 Carlisle Fluid Technologies, Inc.
All rights reserved.
Binks is part of Carlisle Fluid Technologies, a global leader in innovative finishing technologies. For
technical assistance or to locate an authorized distributer, contact one of our international sales and
customer support locations below.
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Binks products are covered by Carlisle Fluid Technologies five year materials and workmanship
limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid
Technologies, will void all warranties. For specific warranty information please contact the
closest Carlisle Fluid Technologies location listed below.
Japan
77-3220-R1.1 12/12 www.carlisleft.com