BASI PR 800 User manual

Door Bar
PR 800/900
PR 900 = application
for door leaf widths from 900 to 1,050 mm
PR 800 = application
for door leaf widths from 800 to 950 mm
burglary protection for inwards opening doors
INSTALLATION INSTRUCTIONS
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General notes
Intended use
The PR 800/900 ZA reinforced bolt lock
provides additional protection against
unauthorised entry into rooms. It is suit-
able for inwards opening wooden, metal
and plastic doors with a width of 800 to
950 mm (PR 800 ZA), or 900 to 1,050 mm
(PR 900 ZA).
Please follow the instructions in this man-
ual to assemble the reinforced bolt lock
correctly. The ideal level of protection can
only be achieved if you follow these as-
sembly and operating instructions appro-
priately. Keep the assembly instructions
safe in case you need to remove the lock
or replace the cylinder.
Warnings: No hazards are to be
expected if the device is used in
accordance with the instructions
and in a professional manner.
Small parts and packaging materials can
be swallowed by children and lead to
choking! Make sure that small parts and
packaging materials do not get into the
hands of children. Dispose of the pack-
aging material immediately.
These installation instructions cannot
cover all application cases. If you have
any further questions, please contact
your dealer or subcontractor.
The manufacturer expressly reserves the
right to make technical changes.
Disclaimer
The manufacturer accepts no liability for
damage and/or injury resulting from im-
proper handling and/or assembly of the
product or use of the required tools. If you
use power tools (e.g. drill), follow all safety
instructions of the tool manufacturer.
Scope of delivery
Check that the delivery is complete:
•
1x reinforced bolt lock (1)
• 1x BM double profile cylinder
30/55mm for TS 40 mm (22)
• 2x side parts, plastic (6)
• 1x inner rosette ZA, stainless steel (16)
• 1x inner rosette, plastic (15)
• 2x spring washers (23)
• 2x screw M5x35 (17)
• 4x screw M5x15 (20)
• 4x screw M4x10 (cylinder head) (19)
• 4x screw M6x75 (10)
Türblattstärke
door thickness

• 4x dowel 8x40 (8)
• 2x expansion dowel 10x112 (9)
• 2x strike plate (13) with covers (14)
• 12x spacer plate 2 mm (11)
• 2x spacer plate 12 mm (12)
• 3x keys
Required tools
• various screwdrivers
• drill
• metal drill: Ø 13,0mm (also use for
wood),
Ø13.5mm, Ø15.0mm, Ø18.5mm,
Ø10.0mm
• stone drill: Ø 10.0mm
(min. 180mm)
• hole cutter/saw: Ø 35 mm
• spirit level, tape measure
General installation tips
Preface to installation: Before
installation, make sure that the
reinforced bolt lock is suitable for the
structural conditions. Depending on
the door thickness, order a suitable
double profile cylinder. Tighten the
fastening screws by hand with a suitable
screwdriver to avoid overtwisting.
Designed for double profile cylinders:
Installation steps
1. Remove the housing cover (7) from the
reinforced bolt lock and place it centrally
on the door leaf from the interior side,
so that the distances to the edges of the
door leaf are equal.
2. Mark the hole for the cylinder and drill
a hole with a diameter of 35 mm at the
desired height in the door leaf. Note: the
distance up to the middle of the double
profile cylinder is 387 mm.
*appropriate double profile cylinder
door thickness model design
40 mm 30/55 mm
45 mm 30/60 mm
50 mm 30/65 mm
55 mm 30/70 mm
60 mm 30/75 mm
65 mm 30/80 mm
70 mm 30/85 mm
75 mm 30/90 mm
min. 12 + door thickness

If the double profile cylinder
is already installed, continue
with Step 10. Otherwise, install
the double profile cylinder as
follows:
3. Remove the screws and spring
washers (19) from the cylinder plate (18).
4. Take the cylinder plate out and remove
the plastic insert.
5. Remove the gear inserted under the
cylinder plate (4, 5)
6. Slide one part (4) of the gear onto the
double profile cylinder from the left, and
the other part (5) from the right. The wider
segment of the gear parts is placed on
the lock pin (21) of the double profile
cylinder. Both parts form an interlocking
connection with the locking nose.
7. Insert the double profile cylinder into
the cylinder plate (18) and fasten the
cylinder with the M5x15 screws (20) and
spring washers (23).
8. Slide the gear racks (2, 3) onto the
stop, so that the crossbar is in what will
later become the opening position. The
locking bit must fit into the wide recess
on the gear rack.
9. Now insert the assembled cylinder into
the reinforced bolt lock with the cylinder
plate and fasten the plate with the screws
and spring washers (19).
Now fasten the reinforced bolt lock to
the door:
10. Place the reinforced bolt lock with the
inserted double profile cylinder, so that
the cylinder is in the drill hole in the door.
11. Align the crossbar with the spirit level
and mark both fastening holes for the ZA
outer rosette (16).
12. Drill the holes with a 12 mm Ø drill bit.
13. Reinsert the reinforced bolt lock, slide
the ZA outer rosette (16) over the locking
cylinder on the outer side of the door and
fasten the rosette with the spring washers
and M4x10 screws (19) (cylinder head).
14. Check the alignment with the spirit
level, mark the holes at the ends (24).
15. Drill the holes and fasten the
reinforced bolt lock to the door leaf with
the M5x35 screws (17).
16. Put the cover (7) back on and press
the side parts (6) and the plastic inner
rosette (15) in.
(covert)
X = bolt adjustable three times on both sides

Assembling the strike plates:
17. Place the strike plates (13) at the
height of the crossbar on the door frame
or on the wall on both sides.
Tip: When you have finished the
reinforced bolt lock, you can slide the
strike plate over the extended crossbar.
This makes alignment easier.
18. Mark the drill holes.
19. Remove the strike plates, unlock the
lock, drill holes for the dowels and insert
the wall dowels (8).
20. Place enough spacer plates (11, 12)
between the wall and the strike plate for
the crossbar to glide easily into the strike
plate without tension. Make sure that
the ‘noses’ of the spacer plates lock into
the corresponding recesses on the next
spacer plate.
21. Attach the strike plates with the
M6x75 screws (10).
22. Now drill the holes for the expansion
dowel (9). Insert the expansion dowel and
tighten it.
23. Press to close the covers (14) on the
strike plates (13).
Cleaning/maintenance
NEVER use any pray oils etc. Clean
the crossbar regularly with a cloth. The
mechanics inside have been adequately
greased ex-works.
Disposal
Help to protect the
environment and dispose of
the product and the packaging materials
in accordance with the local regulations.
© Copyright
Reproduction or duplication (even
excerpts thereof) is forbidden without
approval of:
BASI GmbH Konstantinstraße 387
41238 Mönchengladbach
Germany
2023
This publication, including all its parts, is
protected by copyright.
Any use outside the narrow limits of
copyright law without the consent of
BASI GmbH is not allowed and liable to
prosecution.
This applies in particular to duplications,
translations, microfilming and the
feeding and processing in electronic
systems.
BASI GmbH
Konstantinstraße 387
41238 Mönchengladbach
Germany

X = bolt adjustable three times on both sides
(optionally available)
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X = bolt adjustable three times on both sides
(covert)