Dormakaba HSW EASY SAFE User manual

Installation instructions
HSW EASY SAFE
WN 058735 45532 – 2019-08/13698
EN

HSW EASY SAFE
2
All dimensions in these instructions are given in mm.
Content
1. Safety instructions..................................................................................................................3
2. Product description ................................................................................................................4
2.1 Installation options.................................................................................................................4
2.2 Floor concealed door closer and floor bearing ............................................................................5
2.3 Preparation on the floor ..........................................................................................................6
2.4 Borehole for locking plate bush and eccentric bush ...................................................................6
2.5 Arrangement of the guide rollers ..............................................................................................7
2.6 Connecting options with combi fixing block...............................................................................8
3. Installing the system...............................................................................................................9
3.1 Installing the substructure and guide rail..................................................................................9
3.2 Installing door rails on the glass panel......................................................................................10
3.3 Glueing the door rails to the laminated safety glass panel (optional) ............................................11
3.4 Mounting the bottom rail.........................................................................................................12
3.5 Mounting the fixed panel holders .............................................................................................13
3.6 Mounting the fixed panel holders .............................................................................................14
3.7 Preparing the upper swivel ......................................................................................................16
3.8 Installing the upper swivel.......................................................................................................16
3.9 Installing the single-action end panel .......................................................................................18
3.10 Installing or disassembling the revision piece............................................................................19
3.11 Attaching the sliding panel......................................................................................................20
3.12 Aligning the panels in the stacking area....................................................................................21
3.13 Aligning the panels in the front area.........................................................................................21
3.15 Prepare cover profile...............................................................................................................22
3.14 Installing the front locking bolt ................................................................................................22
3.16 Installing the remaining cover plates ........................................................................................23
3.17 Installing the brush profiles.....................................................................................................23
3.18 Installing the face covers ........................................................................................................24
3.19 Installing the combi fixing block ..............................................................................................24
3.20 Installing the upper locking device...........................................................................................25
4. Installing a door closer TS 92/93 (optional) ..............................................................................26
5. Setting the zero position for the ITS 96 ....................................................................................27
6. Removing the cover profile ......................................................................................................28

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Important safety instructions for the installation and use of DORMA glass fittings
Please follow the instruction in the installation and operating manual in order to prevent damage to the product as well as body
injury and property damage .
Important: All operators are to be informed about the relevant points of the following notes as well as the notes in the installation
and operating manual!
General
DORMA recommends the use of:
• ESG-H (heat-soaked single-pane safety glass) according to EN 12150-1 •VSG (laminated safety glass) according to EN ISO
12543-1
1. DORMA glas fittings are not suitable for rooms in which chemicals (e. g. chlorine) is used, e. g. swimming pools, saunas and
salt-water pools. For those cases DORMA offers special glas fitting designs from its product portfolio that are suitable in such
areas. Please contact us for more information.
2. Sliding panels may not be moved faster than walking speed and have to be stopped by hand before they reach the end posi-
tion.
3. Do not force the swing-pivoted door during closing. Fitting a door stop is recommended to prevent the door the door from
being opened too far.
4. The opening limiters of door closers must not be used as door stops. Use a doorstop.
Installation
1. DORMA glass fittings are to be installed only by qualified personnel that has been trained especially for the installation of
glass.
2. Glasses with chonchoidal fractures and/or damaged edges may not be installed.
3. There is a risk of getting pinched, among other things, in the area of the secondary closing edge as well as a risk of injuries
due to glass breaking during the installation. Wear the required protective clothing (especially gloves and safety goggles).
4. Prior to the final installation of the fittings, the glass must be freed from grease in the clamping area by using fat-dissolving
household cleaning agents.
5. Structured glass surfaces (except for frosted glass) or glasses with large variations in thickness may be used if a compensating
coat has been applied.
6. Self-cleaning coats on the glass may not be used in case of clamp fittings.
7. Observe the gap dimensions specified for the respective fitting when aligning the glass elements. The gap dimensions must be
adjusted accordingly so that a contact of the glass with hard material (e. g. glass, concrete) is prevented.
8. Ensure a zero-stress installation (without excessive local tensions due to screws tightened to much) .
Maintenance
The fit and the operation of the fittings as well as the adjustment of the door must be regularily checked. Especially in case of
highly frequented systems the test should be carried out by a specialist company or installing company. Damaged glass elements
(flaking and /or chonchoidal fractures) must be replaced immediately. Use only suitable cleaners and cleaning agents for cleaning
the surfaces.
1. Safety instructions

2. Product description
Required tools
1
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In case of systems without functional panels the rollers and upper swivels are installed in the door rail by default.
In case of systems with functional panels single-action sliding panel and double-action sliding panel) the rollers and
upper swivels are installed in the support profile so that the rotation and swinging functions are possible.
This installation manual shows the installation in the support profile.
The installation in the door rail is identical.
Please note other enclosed installation and operating manuals.
Installation in the door rail
Single-action panel/end panel, sliding panel, fixed panel
Installation in support profile
Single-action sliding panel, double-action sliding panel
3 mm
5 mm
6 mm
8 mm
ø25 mm
ø8 mm
8 mm
15 mm
17 mm
2.1 Installation options

2
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Floor concealed door closer (FDC)
A recess must be provided for the floor concealed door closers (FDC),
which is covered with a stainless steel cover plate. The FDC comes with a separate, extended axis.
Replace the pre-mounted axis with the extended axis.
The required distance of 10 mm to the ground can only be achieved with this axis.
2.2 Floor concealed door closer and floor bearing
65
BTS 75 = 291
BTS 80 = 341
BTS 84 = 306
BTS 75 = 50 BTS 80 = 60 BTS 84 = 40
BTS 75 = 51–57
BTS 80 = 51–57
BTS 84 = 51–58
10
BTS 75 = 78
BTS 80 = 78
BTS 84 = 108
Floor bearing
The 5 mm can be corrected by adjusting the floor bearing (a).
Loosen the fastening screws (b), move the floor bearing and retighten the
screws. In order to adjust the height please use the enclosed washers (c),
(3 pieces, each 1 mm thick).
5
ø 40
±3 a
b
c
10
65
5

Eccentric bushings are standard for the locking devices.
Adjustable locking plates are used for single-action sliding
panels with TS 92 and double-action sliding panels with plas-
tic bushings. Drill the borehole for the locking plate bush
ø 25 mm, at least 15 mm deep and at a distance of 65 mm
to the outer edge of the door. Also drill the 8 mm boreholes
for the wall plugs.
65
ø8
ø25
55
±4
ø25
ø8
65
min. 30
±2,5
Adjustable eccentric bushings are used as the standard
design with plastic inner sleeve. Drill the 8 mm boreholes
for the wall plug and also in the center the borehole for the
eccentric bushing ø25 mm, min. 30 mm deep and at a
distance of 65 mm to the outer edge of the door.
ø25
30
Insert the eccentric bushing in the continuous pipe.
min. 15
Locking plate Eccentric bushing
Borehole ø 25 mm, 30 mm deep for the eccentric bushing and additionally ø 8 mm
for wall plugs. Align the eccentric bushings (double eccentric) and fix it with the
screw in the center.
3
4
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2.3 Preparation on the floor
2.4 Borehole for locking plate bush and eccentric bush

5
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2.5 Arrangement of the guide rollers
Redirection of the guide rollers in the stacking area:
The arrangement of the guide rollers is critical for the moving into the stacking area.
The graphics below show the standards. This standard also applies to the 135° station areas. Install one high guiding
roller on the right and one high guiding roller on the left for each leaf.
Roller running straight through = high guide rollers (a) left Roler in bend = high guide rollers (a) right
a
a
Standard stacking area 1
Parking position at right angles to the running
direction (90°)
Standard stacking area 2
Parking position parallel to the running
direction (90°)
Standard stacking area 3
Parking position parallel to the running
direction (95°)

2.6 Connecting options with combi fixing block
1. Single-action end panel (SAEP) to sliding panel (SP)
2. Sliding panel (SP) to sliding panel (SP)
3. Double-action sliding panel (DASP) / single-action sliding panel (SASP)
to double-action sliding panel with ITS 96 (DASP ITS 96)
4. Sliding panel (SF) to single-action sliding panel (SASP)
1 2 3 4
SAEP SP SP SP DASP /
SASP
DASP
ITS 96
SASPSP
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3. Installing the system
1
3.1 Installing the substructure and guide rail
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The installation of the guide rail requires a horizontally (lengthwise and crosswise) aligned and bearing
subconstruction (e. g. DORMA-UK systems). When determining this substructure you need to consider
the fastening of the guide rail and the total weight of all panels in the stacking area.
Screw the guide rail along the entire length (also in the stacking area) to the substructure.
The fastening points of the guide rail on the substructure are approx. every 300 mm on the straight line and
approx. every 100 mm in the stacking area.
Please note:
Provide all profile joints (except for the revision piece, „3.10 Installing or disassembling the revision piece“) with the clamp-
ing pieces (a) incl. the pins in order to ensure a proper run through alignment.
a
3 mm
1
2

32
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The door rail consists of 2 shells that are screwed together.
Slide the door rail on the glass and align it at a distance of 4.5 mm on both sides 1 .
Now tighten the screws so that the rail is tightly clamped to the glass
(socket wrench 5 mm, tightening torque 15 Nm).
3.2 Installing door rails on the glass panel
05
4,54,5
5 mm
15 Nm
2
1
1

3
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3.3 Glueing the door rails to the laminated safety glass panel (optional)
The clamping of the upper door rail is especially important due to the supporting function. If vibrations are expected on the
object the glass panels in the upper door rail area should be glued in addition to the clamping.
The chambers in the intermediate layer and the boreholes in the door rail have been pre-manufactured.
They are to the right and left on the face side on the inner side of the panel.
Install the door rail according to the general instructions (see chapter 3.2).
Inject the glue through the filling hole. As soon as the glue exits the outlet duct, the glue chamber is completely filled.
Remove the excess glue. The glue needs 10 minutes to harden. The panel can then be installed.
The glue is completely hardened after 24 hours and the normal operation of the system is possible.
Filling hole
Outlet duct for the
fill inspection
Glue chamber

4
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3.4 Mounting the bottom rail
If a fixed panel is included in the delivery, mount the bottom rail to the floor.
Align the bottom rail according to the system drawing. Mark the boreholes and and drill the holes.
Fasten the bottom rail with screws and dowels to the floor.
Please note:
The mounting material must be suitable for the fabric of the building.

5
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3.5 Mounting the fixed panel holders
Loosen the nut of the fixed panel holder with a 17 mm wrench 1 .
Slide the support block into the door rail or the support profile 2 .
Position the support block at a distance of 60.5 mm from the outer edge 3 .
Slightly tighten the nut 4 .
60.5
11
2
3
4

6
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3.6 Mounting the fixed panel holders
If a fixed panel is included is included in the delivery, mount the bottom rail to the floor.
The fixed panel has holders instead of the roller carriers.
Turn the head of the fixed panel holder by 90° 1 so that the panel with the holder can be inserted into the guide rail.
2
2
3
Insert the fixed panel holders at the top into the guide rail 2 .
Place the panel at the bottom rail 3 .
1

7
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Loosen the nut of the fixed panel holder 1 .
Adjust the bolt up or down until the fixed panel holder is flush with the guide rail 2 .
Turn the head of the fixed panel holder by 90° 3 so that the holder can be engages into the guide rail.
Secure the position of the fixed panel holder using the threaded pin 4 .
Secure the height of the panel with the nut 5 .
Screw the fixed panel with the bottom rail to the floor 6 .
90°
3 mm
17 mm 7 mm
15 mm
flush
17 mm
1 2
3
4
5
6
6

9
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5
8
3.7 Preparing the upper swivel
Loosen the threaded pin until they
are flush with the upper surface.
3.8 Installing the upper swivel
Press the retaining washer together using a gripper and insert it into the pin channels of the guide rail. Insert the upper
swivel into the guide rail, position it at a distance of 70 mm (pivot point towards the wall) and fix it using the threaded
pins (5 mm socket wrench).
70
5 mm
1
2
12
3

10
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First screw the bolt downward in order to install the panel.
Loosen the nut with a 17 mm wrench 4 and then turn the bolt downward using a 8 mm wrench 5 .
Insert the supporting block into the door rail or the support profile and position it at a distance of
60.5 mm from the outer edge. Now secure the nut again.
17 mm
8 mm
60,5
4
5
6
7

11
Turn the bolt into the upper swivel until (8 mm wrench) the flat
is flush with the lower edge of the guide rail 4 .
Now slide the retaining washer forcefully over the bolt 5 .
8 mm
Screwing in
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3.9 Installing the single-action end panel
70
65
5
Install the panel 1 by inserting the bolt into the upper
swivel 2 and by subsequently placing it on the floor bearing 3 .
1
2
3
4
5

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12
3.10 Installing or disassembling the revision piece
The revision piece can be disassembled during the replacement of defective rollers. Drive the tapered dowel pins out of
the revision piece and unscrew the screw. The revision piece must always be screwed in place again.
6 mm
Tapered
dowel pin
Tapered dowel pin
1
2

13
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3.11 Attaching the sliding panel
Insert the rollers (a) with the attachment blocks (e) of all the panels into the guide rail.
Pay attention to the arrangement of the guide rollers (high or low, see chapter 2.5).
Place the panel on 12 mm spacer blocks on the floor and insert the attachment blocks
on the left and right into the support profile (d).
Aligning the panel height:
Align the panel so that there is a 12 mm gap at the bottom (without cover profiles) between the floor and the base profile.
Loosen the nut for the height adjustment (c). Adjust the height via the nut (b) (17 mm wrench).
Turning left = more play at the bottom
Turning right = less play at the bottom
20,5
05
12
a
b
c
d
e
e
1
2
2
a
Spacer blocks