Baumr-ag Bcx-800 User manual

Plate Compactor – BCX-800

User Manual

[Revision 1.0 January 2019]

READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY, PROPERTY DAMAGE AND

MAY VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE. • Products covered by this manual may vary in

appearance, assembly, inclusions, specifications, description and packaging.

The product is NOT supplied with engine oil, although traces of oil from the manufacturing process

may be present. It is essential to add adequate engine oil of the correct type to the engine before use.

Failure to add engine oil will void the product warranty.

Plate Compactor – BCX-800

Safety

Safety messages are designed to alert you to possible dangers or hazards that could cause death, injury or

equipment or property damage if not understood or followed. Safety messages have the following symbols:

You WILL be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be INJURED if you do

not follow instructions or equipment

damage may occur.

It is vital that you read and understand this

user manual before using the product,

including safety warnings, and any assembly

and operating instructions. Keep the manual

for future reference.

Safety precautions and recommendations

detailed here must be fully understood and

followed to reduce the risk of injury, fire,

explosion, electrical hazard, and/or property

damage.

Safety information presented here is generic

in nature – some advice may not be

applicable to every product. The term

"equipment" refers to the product, be it

electrical mains powered, battery powered or

combustion engine powered.

•Before Use - If you are not familiar with the

safe operation/handling of the equipment or

are in any way unsure of any aspect of

suitability or correct use for your

application, you should complete training

conducted by a person or organization

qualified in safe use and operation of this

equipment, including fuel/electrical handling

and safety.

•Do NOT operate the equipment in

flammable or explosive environments, such

as in the presence of flammable liquids,

gases or dust. The equipment may create

sparks or heat that may ignite flammable

substances.

•Keep clear of moving parts.

•Equipment may be a potential source of

electric shock or injury if misused.

•Do NOT operate the equipment if it is

damaged, malfunctioning or is in an

excessively worn state.

•Do NOT allow others to use the equipment

unless they have read this manual and are

adequately trained.

•Keep packaging away from children - risk

of suffocation! Operators must use the

equipment correctly. When using the

equipment, consider conditions and pay

due care to persons and property.

General Work Area Safety

•Work areas should be clean and well it.

•Do not operate the equipment if

bystanders, animals etc are within

operating range of the equipment or the

general work area.

•If devices are provided for connecting dust

extraction / collection facilities, ensure

these are connected and used properly.

Dust collection can reduce dust-related

hazards.

General Personal Safety

•Wear appropriate protective equipment

when operating, servicing, or when in the

operating area of the equipment to help

protect from eye and ear injury, poisoning,

burns, cutting and crush injuries. Protective

equipment such as safety goggles,

respirators, non-slip safety footwear, hard

hat, hearing protection etc should be used

for appropriate equipment / conditions.

Other people nearby should also wear

appropriate personal protective equipment.

Do not wear loose clothing or jewellery,

which can be caught in moving parts. Keep

hair and clothing away from the equipment.

•Stay alert and use common sense when

operating the equipment. Do not over-

reach. Always maintain secure footing and

balance.

•Do not use the equipment if tired or under

the influence of drugs, alcohol or

medication.

•This equipment is not intended for use by

persons with reduced physical, sensory or

mental capabilities.

General Fuel Safety

•Petrol/fuel/gasoline is extremely flammable

– keep clear of naked flames or other

ignition sources.

•Do not spill fuel. If you spill fuel, wipe it off

the equipment immediately – if fuel gets on

your clothing, change clothing.

•Do NOT smoke near fuel or when

refuelling.

•Always shut off the engine before

refuelling.

•Do NOT refuel a hot engine.

•Open the fuel cap carefully to allow any

pressure build-up in the tank to release

slowly.

•Always refuel in well ventilated areas.

•Always check for fuel leakage. If fuel

leakage is found, do not start or run the

engine until all leaks are fixed.

General Carbon-Monoxide Safety

•Using a combustion engine indoors CAN

KILL IN MINUTES. Engine exhaust

contains carbon-monoxide – a poison you

cannot smell or see.

•Use combustion engines OUTSIDE only,

and far away from windows, doors and

vents.

General Equipment Use and Care

•The equipment is designed for domestic

use only.

•Handle the equipment safely and carefully.

•Before use, inspect the equipment for

misalignment or binding of moving parts,

loose components, damage or any other

condition that may affect its operation. If

damaged, have the equipment repaired by

an authorised service centre or technician

before use.

•Prevent unintentional starting of the

equipment - ensure equipment and power

switches are in the OFF position before

connecting or moving equipment. Do not

carry equipment with hands or fingers

touching any controls. Remove any tools or

other items that are not a part of the

equipment from it before starting or

switching on.

•Do not force the equipment. Use the

correct equipment for your application.

Equipment will perform better and be safer

when used within its design and usage

parameters.

•Use the equipment and accessories etc. in

accordance with these instructions,

considering working conditions and the

work to be performed. Using the equipment

for operations different from those intended

could result in hazardous situations.

•Always keep equipment components

(engines, hoses, handles, controls, frames,

housings, guards etc) and accessories

(cutting tools, nozzles, bits etc) properly

maintained. Keep the equipment clean and,

where applicable, properly lubricated.

•Store the equipment out of reach of

children or untrained persons. To avoid

burns or fire hazards, let the equipment

cool completely before transporting or

storing. Never place or store the equipment

near flammable materials, combustible

gases or liquids etc.

•The equipment is not weather-proof, and

should not be stored in direct sunlight, at

high ambient temperatures or locations that

are damp or humid.

•Do not clean equipment with solvents,

flammable liquids or harsh abrasives.

•For specific equipment safety use and care,

see Equipment Safety.

Plate Compactor – BCX-800

General Electrical Safety

•Inspect electrical equipment, extension

cords, power bars, and electrical fittings for

damage or wear before each use. Repair or

replace damaged equipment immediately.

•Ensure all power sources conform to

equipment voltage requirements and are

disconnected before connecting or

disconnecting equipment.

•When wiring electrically powered

equipment, follow all electrical and safety

codes.

•Wherever possible, use a residual current

device (RCD).

•High voltage / high current power lines may

be present. Use extreme caution to avoid

contact or interference with power lines.

Electrical shock can be fatal.

General Electrical Safety

•Electrically grounded equipment must have

an approved cord and plug and be

connected to a grounded electrical outlet.

•Do NOT bypass the ON/OFF switch and

operate equipment by connecting and

disconnecting the electrical cord.

•Do NOT use equipment that has exposed

wiring, damaged switches, covers or

guards.

•Do NOT use electrical equipment in wet

conditions or in damp locations.

•Do NOT use electrical cords to lift, move or

carry equipment.

•Do NOT coil or knot electrical cords, and

ensure electrical cords are not trip hazards.

General Service Information

•The equipment must be serviced or

repaired at authorised service centres by

qualified personnel only.

•Replacement parts must be original

equipment manufacturer (OEM) to ensure

equipment safety is maintained.

•Do NOT attempt any maintenance or repair

work not described in this manual.

•After use, the equipment and components

may still be hot – allow the equipment to

cool and disconnect spark plugs and/or

electrical power sources and/or batteries

from it before adjusting, changing

accessories or performing repair or

maintenance.

•Do NOT adjust while the equipment is

running.

•Perform service related activities in suitable

conditions, such as a workshop.

•Replace worn, damaged or missing

warning/safety labels immediately.

Plate Compactor Safety

•These compactors are not intended to be used on cohesive soils such clay or hard surfaces like concrete.

•The Engine Manufacturer is responsible for all engine-related issues with regards to performance, power rating, specifications, warranty and

service. Please refer to the Engine Manufacturer’s owner/operator’s manual, packed separately with your unit, for more information.

•Recycle unwanted materials instead of disposing of them as waste. All tools, hoses and packaging should be resorted, taken to the local

recycling center and disposed of in an environmentally safe way.

Understand your Machine

•Read and understand the operator’s manual and labels affixed to the machine. Learn its application and limitations as well as the specific

potential hazards peculiar to it.

•Be thoroughly familiar with the controls and their proper operation. Know how to stop the machine and disengage the controls quickly.

•Make sure to read and understand all the instructions and safety precautions as outlined in the Engine Manual, packed separately with your unit.

Do not attempt to operate the machine until you fully understand how to properly operate and maintain the Engine and how to avoid accidental

injuries and/or property damage.

Work area

•Never start or run the engine inside a closed area. The exhaust fumes are dangerous, containing carbon monoxide, an odourless and deadly

gas. Operate this unit only in a well-ventilated outdoor area.

•Never operate the machine without good visibility or light.

Personal safety

•Do not operate the machine while under the influence of drugs, alcohol, or any medication that could affect your ability to use it properly.

•Dress properly. Wear heavy long pants, boots and gloves. Do not wear loose clothing, short pants, jewellery of any kind. Secure long hair so it is

above shoulder level. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving

parts.

•Check your machine before starting it. Keep guards in place and in working order. Make sure all nuts, bolts, etc. are securely tightened.

•Never operate the machine when it needs repair or is in poor mechanical condition. Replace damaged, missing or failed parts before using it.

Check for fuel leaks. Keep the machine in safe working condition.

•Do not use the machine if the engine’s switch does not turn it on or off. Any gasoline powered machine that cannot be controlled with the engine

switch is dangerous and must be replaced.

•Form a habit of checking to see that keys and adjusting wrenches are removed from machine area before starting it. A wrench or a key that is left

attached to a rotating part of the machine may result in personal injury.

•Stay alert, watch what you are doing and use common sense when operating the machine.

•Do not overreach. Do not operate the machine while barefoot or when wearing sandals or similar lightweight footwear. Wear protective footwear

that will protect your feet and improve your footing on slippery surfaces. Keep proper footing and balance at all times. This enables better control

of the machine in unexpected situations.

•Avoid accidental starting. Be sure the engine’s switch is off before transporting the machine or performing any maintenance or service on the unit.

Transporting or performing maintenance or service on a machine with its switch on invites accidents.

Plate Compactor – BCX-800

Fuel safety

•Fuel is highly flammable, and its vapours can explode if ignited. Take precautions when using to reduce the chance of serious personal injury.

•When refilling or draining the fuel tank, use an approved fuel storage container while in a clean, well-ventilated outdoor area. Do not smoke, or

allow sparks, open flames or other sources of ignition near the area while adding fuel or operating the unit. Never fill fuel tank indoors.

•Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections to avoid sparking or arcing. These

events could ignite fumes or vapours.

•Always stop the engine and allow it to cool before filling the fuel tank. Never remove the cap of the fuel tank or add fuel while the engine is

running or when the engine is hot. Do not operate the machine with known leaks in the fuel system.

•Loose the fuel tank cap slowly to relieve any pressure in the tank.

•Never overfill fuel tank (there should be no fuel above the upper limit mark).

•Replace all fuel tank and container caps securely and wipe up spilled fuel. Never operate the unit without the fuel cap securely in place.

•Avoid creating a source of ignition for spilled fuel. If fuel is spilled, do not attempt to start the engine but move the machine away from the area of

spillage and avoid creating any source of ignition until fuel vapours have dissipated.

•Store fuel in containers specifically designed and approved for this purpose.

•Store fuel in a cool, well-ventilated area, safely away from sparks, open flames or other sources of ignition.

•Never store fuel or machine with fuel in the tank inside a building where fumes may reach a spark, open flame, or any other source of ignition,

such as a water heater, furnace, clothes dryer and the like. Allow the engine to cool before storing in any enclosure.

Machine use and care

•Never pick up or carry a machine while the engine is running.

•Do not force the machine. Use the correct machine for your application. The correct machine will do the job better and safer at the rate for which

it was designed.

•Do not change the engine governor settings or over-speed the engine. The governor controls the maximum safe operating speed of the engine.

•Do not run the engine at a high speed when you are not pounding.

•Do not put hands or feet near rotating parts.

•Avoid contact with hot fuel, oil, exhaust fumes and hot surfaces. Do not touch the engine or muffler. These parts get extremely hot from

operation. They remain hot for a short time after you turn off the unit. Allow the engine to cool before doing maintenance or making adjustments.

•If the machine should start to make an unusual GB noise or vibration, immediately shut off the engine, disconnect the spark plug wire, and check

for the cause. Unusual noise or vibration is generally warning of trouble.

•Use only attachments and accessories approved by the manufacturer. Failure to do so can result in personal injury.

•Maintain the machine. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the

machine’s operation. If damaged, have the machine repaired before use. Many accidents are caused by poorly maintained equipment.

•Keep the engine and muffler free of grass, leaves, excessive grease or carbon build up to reduce the chance of a fire hazard.

•Never douse or squirt the unit with water or any other liquid. Keep handles dry, clean and free from debris. Clean after each use.

•Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.

•Store idle machine out of the reach of children and do not allow persons unfamiliar with the machine or these instructions to operate it. Machine is

dangerous in the hands of untrained users.

Service

•Before cleaning, repair, inspecting, or adjusting, shut off the engine and make certain all moving parts have stopped. Always make sure the

engine’s switch is in its “OFF” position. Disconnect the spark plug wire and keep the wire away from the plug to prevent accidental starting.

•Have your machine serviced by a qualified repair personnel using only identical replacement parts. This will ensure that the safety of the machine

maintained.

Specific Safety Rules

•To avoid injury, keep hands, fingers and feet away from the base plate. Grip the handle of the plate compactor firmly with both hands. If both

hands are holding the handle and your feet are clear of the compactor base, your hands, fingers and feet cannot be injured by the compactor

base.

•Always operate the machine from behind, never pass or stand in front of the machine when the engine is running.

•Never place tools or any other item under the plate compactor.

•If the unit strikes a foreign object, stop the engine, disconnect the spark plug, thoroughly inspect the machine for any damage, and repair the

damage before restarting and operating the machine.

•Do not overload the machine capacity by compacting too deep in a single pass or at too fast a rate.

•Never operate the unit at high transport speeds on hard or slippery surfaces.

•Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic. Do not carry

passengers.

•Never leave the operating position and leave the plate compactor unattended when the engine is running.

•Always stop the engine when compacting is delayed or when walking from one location to another.

•Stay away from the edged of ditches and avoid actions that may cause the plate compactor to topple over.

•Always ascend slopes carefully, in a direct path and in reverse to present the plate compactor from toppling over onto the operator.

•Always park the unit on a firm and level surface and shut the tool off.

Plate Compactor – BCX-800

•To reduce exposure to vibration, limit the hours of operation and take periodic breaks to minimize repetition and rest your hand. Reduce the

speed and force in which you do the repetitive movement. Try to fill each day with jobs where operating hand-held power equipment is not

required.

Plate Compactor – BCX-800

Safety Symbols

The product may have safety warning labels attached to it, explained below. Understand the symbols on your

product and their meanings. If any stickers become unreadable, unattached etc., replace them.

Flammable Material Hazard

Flammable liquids, gases or

substances etc may present.

Avoid ignition sources and open

flames. Danger of fire.

Read User Manual

Read and fully understand

product safety warnings,

operation, procedures etc before

using the product.

Use Hand Protection

Wear appropriate hand protection

and take due care as the product

or use of the product may present

hand hazards.

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Electrocution / Electrical Shock

Hazard

High voltage or high current

electricity may be present or

required by the product. Take

due care when handling electrical

products, cables, plugs and

leads. Electrical shock can be

fatal.

Toxic Fumes / Dust Hazard

Using the product or by-products

from use may produce fumes,

smoke or particles that could be

harmful if inhaled. Wear

appropriate breathing protection

and have adequate ventilation.

Explosive Material Hazard

Combustible liquids, gases or

substances etc may be present.

Avoid ignition sources and open

flames. Danger of explosion.

Cutting / Amputation Hazard

The product may have blades,

edges or mechanical devices that

can cause severe cut injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Crush Hazard

The product may have blades,

edges or mechanical devices that

can cause severe crush injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Single Operator Only

The product must be operated by

a single person only. More than

one person operating the product

may introduce additional hazards.

Use Face Protection

Wear appropriate full-face

protection and take due care as

the product or use of the product

may present face and eye

hazards.

Use Foot Protection

Wear appropriate foot protection

and take due care as the product

or use of the product may present

foot hazards.

Use Eye / Ear / Head Protection

Wear appropriate eye and / or

ear and / or head protection and

take due care as the product or

use of the product may present

eye, hearing and head hazards.

Running Hazard

Do not run on or near the product

as doing so may present a fall

hazard.

Diving Hazard

Do not dive into the product as

doing so may present a neck /

head injury hazard.

Adult Supervision Required

Always supervise children and

other users of a product to

prevent drowning or injury.

Skin Penetration / Puncture

Hazard

The product may produce

pressure, emit liquids or objects

that can cause severe injury to

fingers, limbs, blood etc. Take

due care when handling and

using the product.

Hot Surface Hazard

Be aware that the product may

produce high temperatures and

hot surfaces that can cause burn

injuries.

Flying Debris Hazard

Be aware that the product or use

of the product may present

hazards produced by flying

debris. Wear appropriate clothing

and protective devices.

Moving Parts Hazard

Be aware that the product

contains or uses mechanical

devices that move or rotate.

Always wait for moving parts to

stop fully before handling the

product, adjusting, maintenance

etc.

Plate Compactor – BCX-800

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Pull Hazard

Be aware that the product

contains or uses mechanical

devices that can pull in objects

and can cause severe injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Slope / Fall Injury Hazard

Be aware that using the product

on sloping surfaces or in slippery

conditions may present additional

dangers from falls and contact

with blades, moving parts, hot

surfaces etc.

"Slam Dunk" Warning

Do NOT attempt "slam dunk"

manoeuvres as this may result in

severe injury due to falling,

product breakage or collapse etc.

Electrocution / Electrical Shock

Hazard - Outdoor

High voltage or high current

electricity may be present or

required by the product. Do NOT

use in rain, damp or wet

conditions. Electrical shock can

be fatal.

Electrocution / Electrical Shock

Hazard - Disconnect

High voltage or high current

electricity may be present or

required by the product. Always

disconnect the product from the

electrical supply before handling

the product, adjusting,

maintenance etc.

Power Line Electrocution

Hazard

High voltage / high current power

lines may be present. Use

extreme caution to avoid contact

or interference with power lines.

Electrical shock can be fatal.

"Kick-Back" Hazard

High level of "kick-back" hazard

that can cause the machine to

suddenly rotate towards operator.

Kick-back injury can be fatal.

Winch Operator Position

Hazard

Do NOT stand between winch

and load. Do NOT use winch to

move people.

Winch Lift Hazard

Do NOT LIFT load vertically. Use

machine to PULL only.

Cable Hazard

Ensure that load bearing cable is

not kinked or knotted.

Winch Cable Hazard

Ensure that there is a minimum

number of cable coils on

winching mechanism.

Winch Hook Hazard

Carry hook to load – do NOT

throw or run.

Flash / Blinding Hazard

Wear appropriate eye protection

for welding. Direct exposure to

weld arcs may cause permanent

eye injury.

Laser Hazard

Laser may be in use – do NOT

look directly at laser or allow

others to.

Plate Compactor – BCX-800

Table of Contents

Safety ......................................................................................................................................................... 2

Safety Symbols...........................................................................................................................................................6

Parts Identification .................................................................................................................................... 9

Assembly and Set-Up.............................................................................................................................. 10

Handle ......................................................................................................................................................................10

Stop Switch...............................................................................................................................................................11

Throttle Control .........................................................................................................................................................11

Folding Wheels Kit (Optional) ...................................................................................................................................11

Paving Pad Kit (Optional) .........................................................................................................................................13

Engine Oil .................................................................................................................................................................13

Know Your Machine ................................................................................................................................ 14

Operation ................................................................................................................................................. 16

Adding Fuel...............................................................................................................................................................16

Starting the Engine ...................................................................................................................................................16

Operating the Plate Compactor ................................................................................................................................16

Stopping the Engine .................................................................................................................................................17

Idle Speed.................................................................................................................................................................17

Maintenance and Storage ....................................................................................................................... 18

Preventive Maintenance ...........................................................................................................................................18

Checking the V-Belts ................................................................................................................................................18

Tensioning the V-Belts..............................................................................................................................................19

Replacing the V-Belts ...............................................................................................................................................20

Exciter Lubrication ....................................................................................................................................................21

Engine Maintenance .................................................................................................................................................23

Storage .....................................................................................................................................................................23

Lifting/Transporting ................................................................................................................................ 24

Troubleshooting ...................................................................................................................................... 25

Specifications .......................................................................................................................................... 26

Plate Compactor – BCX-800

Parts Identification

The plate compactor comes partially assembled and is shipped in carefully packed carton. After all the parts

have been removed from the carton, you should have:

No. Name

1 Plate Compactor Chassis with Engine and Transmission

2 Upper Handle

3 Lower Handle

4 Paving Pad (Optional)

5

Folding Wheels Bracket (Optional)

6

Wheels (Optional)

7 Hardware Bag, including:

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Plate Compactor – BCX-800

Assembly and Set-Up

Handle

1. Assemble the Lower handle as shown.

2. Assemble the Upper handle as shown.

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Plate Compactor – BCX-800

Stop Switch

Remove the screw from stop switch, align the hole in handle with hole in switch. Insert the screw into the hole

and tighten in the switch.

Throttle Control

Unscrew bolt 5X35 from throttle control. Secure the Throttle Control onto the Upper Handle with a flat washer 5

and the bolt 5X35 that just were unscrewed.

Folding Wheels Kit (Optional)

1. Slide the wheels over the stub axles. Secure with hairpin retainers and flat washers.

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Plate Compactor – BCX-800

2. Three holes on the stub axle allow to adjust the distance between the wheels, pull out the pin first, adjust the

wheels to the suitable distance, then tighten with the pin.

3. Pull up the spring bolt and put the upper pipe of the wheels bracket into the mounting bracket. Align two

ends of the pipe with the holes. Slide the bolt in and secure with the clips.

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Plate Compactor – BCX-800

Paving Pad Kit (Optional)

The transparent rubber Paving Pad allows to compact concrete paving slabs, stones, bricks and blocks silently

and gently.

Attach the Paving Pad onto the Base Plate as shown. Align the holes in the Base Plate, Paving Pad and Clamp

Plates, and secure it with 3 bolts M10x25 and lock washers.

Engine Oil

OIL HAS BEEN DRAINED FOR SHIPPING. Failure to fill engine sump with oil before

starting engine will result in permanent damage and void engine warranty.

Add oil according to Engine Manual packed separately with your tiller.

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Plate Compactor – BCX-800

Know Your Machine

Fuel Valve Control

The fuel valve opens and closes the passage

between the fuel tank and the carburettor. The fuel

valve lever must be in the ON position for the engine

to run. When the engine is not in use, leave the fuel

valve lever in the OFF position to prevent carburettor

flooding and to reduce the possibility of fuel leakage.

Throttle Control

The throttle lever controls engine speed. Moving the

throttle lever makes the engine run faster or slower.

Engine Switch

The engine switch enables and disables the ignition

system. The engine switch must be in the ON position

for the engine to run. Turning the engine switch to the

OFF position stops the engine.

Choke Lever

The choke lever opens and closes the choke valve in

the carburettor. The closed position enriches the fuel

mixture for starting a cold engine. The open position

provides the correct fuel mixture for operation after

starting, and for restarting a warm engine. Some

engine applications use a remotely-mounted choke

control rather than the engine-mounted choke lever.

Recoil Starter Grip

Pulling the starter grip operates the recoil starter to

crank the engine.

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Plate Compactor – BCX-800

Oil Drain Hose

Running the engine with dirty oil can cause premature engine wear and failure. Changing oil regularly is

extremely important. The flexible oil drain hose is equipped to drain oil into appropriate receptacle.

Choke Lever

Running the engine with dirty oil can cause premature engine wear and failure. Changing oil regularly is

extremely important. The flexible oil drain hose is equipped to drain oil into appropriate receptacle.

Exciter

An eccentric weight mounted on the exciter shaft contained within exciter housing is driven at high speed by a

clutch and belt drive system. This high-speed shaft revolution causes the rapid lifting and downward ramming

motion of the machine as well as imparting a forward motion.

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Plate Compactor – BCX-800

Operation

Adding Fuel

Fill the fuel tank as instructed in the separate Engine Manual packed with the Plate Compactor.

More detailed description of the engine operation and all related precautions and procedures can be found in the

Engine Manual packed separately with the unit.

Starting the Engine

1. Move the fuel valve lever to the ON position.

2. To start a cold engine, move the choke to the CLOSE position.

To restart a warm engine, leave the choke lever in the OPEN position.

3. Move the throttle lever away from the SLOW position, about 1/3 of the way toward the FAST position.

4. Turn the engine switch to the ON position.

5. Operate the starter.

Operating the Plate Compactor

Do not operate plate on concrete or on extremely hard, dry, compacted surfaces. The plate will

jump rather than vibrate and could damage both plate and engine.

1. After engine warms up, pull throttle lever to accelerate engine speed. Plate will begin vibrating and move

forward.

2. The plate compactor is designed to run at an engine speed (engine take off shaft) of 3600 rpm (Normally

considered full throttle). Running the engine at lower rpms will result in a decrease of compaction force and

lower travel speed. It will create excessive “out-of-synch” vibrations resulting in poor compaction,

manoeuvrability, excessive wear to the machine, and discomfort to the operator.

3. In operation, guide the machine, but let the compactor do the work. Bearing down on the handle is

unnecessary and causes shock absorber wear.

4. On level surfaces the compactor moves forward rapidly. On uneven surfaces or inclines, light forward

pressure on handle may be required to assist the compactor in moving forward.

5. The number of passes required to reach a desired compaction level will depend on the type and moisture

content of soil. Maximum soil compaction has been reached when excessive kickback is noticed.

When using a compactor on asphalt, Water Sprinkler Kit is required to help prevent the bottom

plate from adhering to the hot asphalt surface.

When using plate on paving stones, attach a pad to the bottom of the plate to prevent chipping or

grinding surface of the stones. A special urethane pad designed for this purpose is available as an

optional accessory.

While a certain amount of moisture in the soil is necessary, excessive moisture may cause soil particles

to stick together and prevent good compaction. If soil is extremely wet, allow it to dry somewhat before

compacting.

If soil is so dry as to create dust clouds while operating plate, some moisture should be added to the

ground material to improve compacting. This will also reduce service to the air filter.

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Plate Compactor – BCX-800

Stopping the Engine

To stop the engine in an emergency, simply turn the engine switch to the OFF position. Under normal conditions,

use the following procedure.

1. Move the throttle lever to the SLOW position.

2. Let engine idle for one or two minutes.

3. Turn the engine switch to the OFF position.

4. Turn the fuel valve lever to the OFF position.

Do not move the choke control to CLOSE to stop the engine. Backfire or engine damage may

occur.

Idle Speed

Set throttle control lever to its “low” position to reduce stress on the engine when compacting is not being

performed. Lowering the engine speed to idle the engine will help extend the life of the engine, as well as

conserve fuel and reduce the noise level of the machine.

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Plate Compactor – BCX-800

Maintenance and Storage

Maintaining your compactor will insure long life to the machine and its components.

Preventive Maintenance

1. Turn off engine. Engine must be cool.

2. Keep the engine’s throttle lever in its SLOW position and remove spark plug wire from spark plug and

secure.

3. Inspect the general condition of the plate compactor. Check for loose screws, misalignment or binding of

moving parts, cracked or broken parts, and any other condition that may affect its safe operation.

4. Remove all debris from the plate compactor with a soft brush, vacuum, or compressed air. Then use a

premium quality lightweight machine oil to lubricate all moving parts.

5. Clean the bottom of the compactor base as soon as it begins to pick up soil being compacted. The unit

cannot do a good job if the bottom surface is not smooth and clean.

6. Replace spark plug wire.

Never use a “pressure washer” to clean your plate compactor. Water can penetrate tight areas of

the unit and cause damage to spindles, pulleys, bearings, or the engine. The use of pressure

washers will result in shortened life and reduce serviceability.

Checking the V-Belts

To ensure optimum power transmission from the engine to the eccentric shaft, the V-belt(s) must be in good

condition and operate under proper tension.

1. Turn off engine. Engine must be cool.

2. Remove the belt guard to access the V-belt(s).

3. Check the condition of the V-belt(s). If any V-belt is cracked, frayed, or glazed, it should be replaced as soon

as convenient.

4. Check the V-belt tension by squeezing them in the centre. The normal deflection on each side should be

9mm (3/8” to 13mm (1/2” with moderate pressure from your thumb or finger.

On new machines or after installing a new belt, check belt tension after first 20 hours of

operation. Check and adjust belt every 50 hours thereafter.

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Plate Compactor – BCX-800

Tensioning the V-Belts

Proper belt tension is critical to good performance. Proper adjustment will assure long belt life. Too much or too

little belt tension will cause premature belt failure.

1. Remove the metal cover or water tank.

2. Loosen 6 engine mount bolts (do not remove) only enough to move the engine forward.

3. Loosen the jam nuts B, leaving enough space between the nut and bracket.

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Plate Compactor – BCX-800

4. Push engine toward the back of the plate by turning the adjustment bolts A to remove any slack in V-belt(s).

When adjusting the belt(s), make sure that the clutch pulley is in alignment with exciter pulley.

5. When the V-belt tension is correct, tighten the jam nuts B against the bracket.

6. Tighten the engine mount bolts.

7. Replace the belt guard.

If the adjustment bolts have no more adjustment left, the belt(s) may have to be replaced.

Replacing the V-Belts

Both V-belts should be replaced at the same time because they will wear evenly through normal

use. Work on one belt at a time.

1. Loosen 4 engine mount bolts (do not remove) only enough to move the engine forward.

2. Loosen the jam nuts B and bolts A shown in above figure.

3. Slide the engine toward the front of plate and slip the old V-belt(s) off the wheel pulley and install the new V-

belt(s) in their place.

4. Position the V-belt(s) over the engine pulley.

5. Move the engine back.

When adjusting the belt(s), make sure that the clutch pulley is in alignment with exciter pulley.

6. When the V-belt tension is correct, tighten the jam nuts B and the engine mount bolts.

7. Replace the belt guard.

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Baumr-AG BCX-800 User manual

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