Baumuller BUC64 S User manual

E5.03054.01a
Manual
BUC64 S/A/F
Feed / Feed back unit with
digital controller

Title Manual
Product Feed / Feed back unit with digital controller
BUC64 S/A/F
Version 5.03054.01a
Status 2005-01-11
Copyright These operating instructions may be copied by the owner
in any quantity but only for internal use. For other purposes
these operating instructions and extracts thereof must not
be copied or reproduced.
Use and disclosure of information contained in these oper-
ating instructions are not permitted.
Designations and company marks contained in these op-
erating instructions may be brand names, the use of which
by third parties for their own purposes may violate the
rights of the holders.
Obligatory These operating instructions are part of the equipment/ma-
chine. These operating instructions must be available to
the operator at all times and must be in a legible condition.
If the equipment/machine is sold or moved to a different lo-
cation these operating instructions must be passed on by
the owner together with the equipment/machine.
After any sale of the equipment/machine this original and
all copies must be handed over to the buyer. After disposal
or any other end of use this original and all copies must be
destroyed.
When the present operating instructions are handed over,
corresponding sets of operating instructions of a previous
version are automatically invalidated. Please notice that
specifications/data/information are current values ac-
cording to the printing date. These statements are not
legally binding according to the measurement, computa-
tion and calculations.
Baumüller Nürnberg GmbH reserves the right, in develop-
ing its products further, to change the technical specifica-
tions and the handling of the products concerned without
prior notice.
No liability can be accepted concerning the correctness of
the operating instructions unless otherwise specified in the
General Conditions of Sale and Delivery.
Manufacturer Baumüller Nürnberg GmbH
Ostendstr. 80 - 90
D-90482 Nürnberg
Germany
Tel. [phone] - 0 Fax: [phone] - 1 30
www.baumueller.de

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Table of contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 First steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Terms used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 Duties and liabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3.1 Paying attention to and observing the indications of danger and safety instructions . 7
1.3.2 Danger while handling this appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3.3 Guarantee and Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 Basic Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Hazard information and commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1.1 Hazard information structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1.2 Form of the hazard sign (triangular or round) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1.2.1 Hazard information on personal injury . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1.2.2 Hazard information on property damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.1.2.3 Command signs used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.2 Information sign . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.3 Appropriate use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.4 Inappropriate use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.5 Structural changes in the appliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.6 Disposal of the appliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.7 Fire fighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3 Packing and Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.1 Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.2 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.3 Disposal of the packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.4 Points to be observed during transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4 Description of the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.1 Charging circuit for the DC link circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.2 Variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.3 General overall view with hazard areas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.4 Identification markings on the appliance - type key . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.5 Block circuit diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.6 Construction drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.7 Suggestion for controlling Power On/Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5 Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.1 Hazard areas during mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.2 Sequence of mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.2.1 Selection of the control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.2.1.1 Installation space - dimensioned diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.3 Drilling of holes/cutting threads and the recess . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.4 Mounting the appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.4.1 Mounting the BUC64S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.4.2 BUC64 mounting the through plugging variant A/F. . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.4.2.1 Cooling medium. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.4.2.2 Connecting the cooling medium - circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

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6 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.1 General indications of hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.1.1 Voltage test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.2 Hazard from areas during installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6.3 Requirements of the cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6.4 Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.4.1 Power terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.4.2 Control terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.4.2.1 Control terminal X99A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
6.4.2.2 Control terminal X98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.4.2.3 Discharge circuit - terminal X1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.5 Requirements for laying the cables (EMC instructions) . . . . . . . . . . . . . . . . . . . . . . . . 53
6.5.1 EMC regulation (EMVG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.5.2 Measures for compliance with the EMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.5.2.1 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.5.2.2 Earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6.5.2.3 Shielding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.5.2.4 Leakage currents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.6 Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7 Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
7.1 Requirements to the executing personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
7.2 Check mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7.3 Checking the installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7.4 Checking of the safety appliances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
7.5 Switch on the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
7.5.1 Starting sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
8 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8.1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8.2 Switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8.3 Monitoring functions and „ready for operation“. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
8.4 Monitoring functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
8.4.1 Monitoring functions, power unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
8.4.2 Monitoring functions of the controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
8.5 Ready for operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
8.6 Discharging of the DC link circuit/ballast control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
9.1 Service intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
10 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
11 Shutdown, Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
11.1 Requirements of the personnel carrying out the shutdown . . . . . . . . . . . . . . . . . . . . . 77
11.2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
11.3 Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
11.4 Dismantling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
11.5 Storage conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
11.6 Maintenance during storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
11.7 Recommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
12 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
12.1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
12.2 Requirements of the personnel entrusted with carrying the disposal. . . . . . . . . . . . . . 79
12.3 Disposal instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

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12.3.1 Subassemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
12.4 Disposal agencies/authorities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Appendix A - Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Appendix B - Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
B.1 EMC-accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
B.2 Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
B.2.1 Semiconductor fuses (F3, ZFigure 4– on page 29). . . . . . . . . . . . . . . . . . . . . . . . . . 86
B.3 Mains-chokes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
B.4 Water cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Appendix C - Declaration of Conformity/Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
C.1 What is an EU directive? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
C.2 What the CE symbol indicates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
C.3 Definition of the term Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
C.4 Definition of the term Declaration by Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
C.5 Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
C.6 Declaration by Manufacturer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Appendix D - Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
D.1 Requirements of the power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
D.2 Immunity level of burst . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
D.3 Required ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
D.4 Power unit - electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
D.5 Electrical data - chopper resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
D.6 BUC64S - nonelectrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
D.7 BUC64A - nonelectrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
D.8 BUC64F - nonelectrical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
D.9 Cable : control voltage supply/ signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
D.10 Cable : power connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Table of figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

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Manual Feed / Feedback Unit with Digital Controller BUC64 S/A/F
Document No.: 5.03054.01a
1INTRODUCTION
The first steps that the user is required to take on receipt of the appliance are described
in this Chapter. The terms used throughout this documentation has also been defined and
information about the duties and obligations to be fulfilled while using this device given.
1.1 First steps
1Check the consignment delivered, see ZPacking and Transportation– from page 23
onwards.
2Pass on all the documents to the concerned sections.
3Keep the suitable personnel for assembly and commissioning ready.
4Hand over this Operation Manual to the personnel and make sure that especially the
safety instructions given here are understood correctly and being followed.
1.2 Terms used
The term “appliance” is also used in this document for the Baumüller-Product „Feed /
Feedback Unit with Digital Controller“. See ZAppendix A - Abbreviations– from page 83
- onwards for the abbreviations used.
1.3 Duties and liabilities
The user must know and observe the indications of danger and safety instructions given
in this document in order to be able to handle and work with this appliance safely.
1.3.1 Paying attention to and observing the indications of danger and safety instructions
Optically uniform safety instructions (in the form of signs) are used in this Operation Man-
ual, which should be protected to be free from any damage to property and injury to the
personnel.

Duties and liabilities
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1.3
1.3.2 Danger while handling this appliance
The appliance „Feed / Feedback Unit with Digital Controller“ has been developed and
manufactured state of art and in compliance with the Standards and Guidelines applica-
ble. In spite of that, there is still a possibility of some danger while using the same. An
Overview of such likely dangers can be found in the Chapter ZBasic Safety Instructions–
from page 11 onwards.
Furthermore, the user will be warned of the acute danger at the appropriate place.
1.3.3 Guarantee and Liability
These are governed basically by the “General terms of sale and supply” of Baumüller
Nürnberg GmbH. These shall be available to you at the latest, from the date of conclusion
of the contract. Guarantee and Liability claims of any kind cannot be raised against
Baumüller Nürnberg GmbH, if, for instance the damage has been caused due to any of
the causes listed below :
myou have disregarded the information given in this manual
myou have used this appliance within a non-appropriate application
nthis appliance you have
munskillfully mounted
munskillfully connected
munskillfully commissioned
munskillfully operated
munskillfully or not maintained
mlet be mounted, connected, commissioned, operated and/or maintained by not or
not adequate qualified personnel
moverloaded
noperated it with
mdefective security devices
mnot properly mounted or without security devices
mnot efficient safety- and protection devices
menvironmental conditions being not within the specified values
myou have reconstructed this appliance without written permission of Baumüller Nürn-
berg GmbH.
myou have disregarded instructions concerning maintenance in the component manuals
myou have failed to monitor parts of wear and tear properly
WARNING
The following may occur,if you do not observe this warning information:
mserious personal injury mdeath
All the persons handling and working with this appliance must know and observe the indica-
tions of danger and safety instructions given in this Operation Manual
Furthermore, all the persons working with this appliance must know and observe in addition,
all the rules & regulations applicable at the place of its employment.

Introduction
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1
myou have carried out a repair job unskillfully
myou have unskillfully combined the appliance with products of other manufacturers
myou have combined the drive system with defective and/or incorrectly documented
products of other manufacturers
.

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1.3

11
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2BASIC SAFETY INSTRUCTIONS
Every Baumüller plug-in module we have constructed and made according to strict safety
specifications. Nevertheless the work with the plug-in module can be dangerous.
In this chapter we described hazards, that can arise when working with the Baumüller SIE
module. Hazards we point up with symbols (icons). All the symbols that are used in this
documentation are listed and explained.
How you can protect yourself against the single hazards in the concrete case, we will not
explain in this chapter. In this chapter we will only give general safety precautions. We will
go into concrete protective measures in subsequent chapters directly after information
about the individual risk.
2.1 Hazard information and commands
Hazard information shows you the dangers, which can cause injuries or even your
death.
Please always consider the hazard information which is given to you in this doc-
umentation.
Each hazard is classified in one of three different hazard classes. Every hazard class
has one of the following characteristic signal words:
DANGER
mserious property damage mserious personal injury mdeath - will occur
WARNING
mserious property damage mserious personal injury mdeath - may occur
CAUTION
mminor to medium personal injury or
menvironmental pollution or
mproperty damage - may occur

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2.1
2.1.1 Hazard information structure
The following two examples show you how the hazard informations are constructed. The
triangle is used when indicating a hazard for human beings. When there is a circle instead
of the triangle, the hazard information is only for possible property damage.
The text beneath the icons is constructed as follows:
2.1.2 Form of the hazard sign (triangular or round)
If there is a triangle like or or in front of the signal word, the hazard information
is referring to personal damage.
If there is a round hazard signal like in front of the signal word, the hazard information
is referring to property damage.
A triangle indicates hazard for human beings.
The shade of grey of the outline reflects the severity of the hazard - darker grey means rising
hazard.
The icon within the square illustrates the hazard.
The outline´s shade of grey reflects the severity of the hazard - darker grey means rising haz-
ard. (Not every hazard information has a square representing the hazard, so we have shown
it as draft here)
The icon in the circle represents a command.
(Not every hazard information has a circle representing the hazard, so we have shown it as
draft here)
The circle indicates hazard for property.
The icon within the square illustrates the hazard.
The outline´s shade of grey reflects the severity of the hazard - darker grey means rising haz-
ard. (Not every hazard information has a square representing the hazard, so we have shown
it as draft here)
HERE STANDS THE SIGNAL WORD WHICH INDICATES THE DEGREE OF THE HAZ-
ARD
Here we tell if one or more of the consequences described lower will occur if this hazard in-
formation is not observed.
mhere we describe the possible consequences. The worst consequence stands on the right
side.
Here we describe the hazard.
Here we describe what you can do to avoid this hazard.

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2.1.2.1 Hazard information on personal injury
To distinguish each class of hazard information, we use a characteristic outline for both
the triangular hazard signs and the square-form icons
For the hazard class DANGER we use the danger sign. The hazard information of
this hazard class we use in this documentation is listed below:
DANGER
The following will occur,if you do not observe this danger information:
mserious personal injury mdeath
The hazard is: electricity. Here the hazard may be described in detail.
Here we describe what you can do to avoid the hazard.
DANGER
The following will occur,if you do not observe this danger information:
mserious personal injury mdeath
The hazard is: mechanical influence. Here the hazard may be described in detail.
Here we describe what you can do to avoid the hazard.

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2.1
For the hazard class WARNING we use the warning sign . The following hazard infor-
mation of this hazard class we will use in this documentation.
WARNING
The following may occur,if you do not observe this warning information:
mserious personal injury mdeath
The hazard is: electricity. Here the hazard may be described in detail.
Here we describe what you can do to avoid the hazard.
WARNING
The following may occur,if you do not observe this warning information:
mserious personal injury mdeath
The hazard is: mechanical influence. Here the hazard may be described in detail.
Here we describe what you can do to avoid the hazard.
WARNING
The following may occur,if you do not observe this warning information:
mserious personal injury mdeath
The hazard is: electro-conductive liquid together with electricity. Here the hazard may be
described in detail.
Here we describe what you can do to avoid the hazard.
WARNING
The following may occur,if you do not observe this warning information:
mserious personal injury mdeath
The hazard is: electro-magnetic radiation. Here the hazard may be described in detail.
Here we describe what you can do to avoid the hazard.

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WARNING
The following may occur,if you do not observe this warning information:
mserious personal injury mdeath
The hazard is: liquid coolant. Here the hazard may be described in detail.
Here we describe what you can do to avoid the hazard.

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2.1
For the hazard class CAUTION we use the caution sign when there is hazard for per-
sons or of environmental pollution. The following hazard information of this hazard class
we will use in this documentation.
CAUTION
The following may occur,if you do not observe this caution information:
mminor to medium personal injury.
The hazard is: hot surface. Here the hazard may be described in detail.
Here we describe what you can do to avoid the hazard.
CAUTION
The following may occur,if you do not observe this caution information:
mminor to medium personal injury.
The hazard is: sharp edges. Here the hazard may be described in detail.
Here we describe what you can do to avoid the hazard.
CAUTION
The following may occur,if you do not observe this caution information:
mminor to medium personal injury.
The hazard is: rotating parts. Here the hazard may be described in detail.
Here we describe what you can do to avoid the hazard.
CAUTION
The following may occur,if you do not observe this caution information:
mminor to medium personal injury.
The hazard is: injury of the eye caused by ricochetting particles. Here the hazard may be
described in detail.
Here we describe what you can do to avoid the hazard.

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CAUTION
The following may occur,if you do not observe this caution information:
mminor to medium personal injury.
The hazard is: noise. Here the hazard may be described in detail.
Here we describe what you can do to avoid the hazard.
CAUTION
The following may occur,if you do not observe this caution information:
mminor to medium personal injury.
The hazard is: hazard of sliding caused by liquid. Here the hazard may be described in de-
tail.
Here we describe what you can do to avoid the hazard.
CAUTION
The following may occur,if you do not observe this danger information:
menvironmental pollution.
The hazard is: unadequate disposal. Here the hazard may be described in detail.
Here we describe what you can do to avoid the hazard.

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2.1
2.1.2.2 Hazard information on property damage
If there is a round caution sign in front of the signal word, the safety information refers
to property damage.
2.1.2.3 Command signs used
CAUTION
The following may occur,if you do not observe this caution information:
mproperty damage.
The hazard is: electro-static discharge. Here the hazard may be described in detail.
Here we describe what you can do to avoid the hazard.
CAUTION
The following may occur,if you do not observe this caution information:
mproperty damage.
The hazard is: damage of the coolant hose. Here the hazard may be described in detail.
Here we describe what you can do to avoid the hazard.
carry safety gloves
carry safety shoes
carry eye protection
carry ear protection
Use this fire extinguishing agent:
ABC powder

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2.2 Information sign
2.3 Appropriate use
You must always use this appliance properly. Listed below you will find some important
information. The information given is intended to give you some impression on how to op-
erate this appliance according to the terms. The information below is not a complete list;
you must always observe the information given throughout this documentation.
mproject this application in a way, that the appliance is run within its specifications.
mtake care that only qualified personnel is working with or at this appliance.
mmount this appliance only at a reasonable steady wall.
minstall this appliance according to the way shown in this documentation.
mtake care that the power supply always meets the requested specifications.
moperate this appliance only if it is in a correct technical state.
moperate this appliance always in an environment according to the information given in
the “Technical specifications“.
moperate this appliance always in the regular condition.
For safety reasons you are not allowed to reconstruct this appliance.
mobserve all respective information given if you want to store this appliance.
You are using this appliance according to the terms, if you observe all notes and informa-
tion given in this operating manual.
2.4 Inappropriate use
Listed below you will find some examples of non-appropriate application. The information
below is intended to give you some impression of what non-appropriate application is.
However we cannot state all possible non-appropriate applications here. All applications,
where the notes and information given in this documentation is disregarded, are non-ap-
propriate and therefore forbidden.
Examples:
myou have disregarded the information given in this manual
myou have used this appliance within a non-appropriate application
nthis appliance you have
munskillfully mounted
munskillfully connected
munskillfully commissioned
munskillfully operated
munskillfully or not maintained
NOTE
This note is a very important information.

Structural changes in the appliance
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2.5
mlet be mounted, connected, commissioned, operated and/or maintained by not or
not adequate qualified personnel
moverloaded
noperated it with
mdefective security devices
mnot properly mounted or without security devices
mnot efficient safety- and protection devices
menvironmental conditions being not within the specified values
myou have reconstructed this appliance without written permission of Baumüller Nürn-
berg GmbH.
myou have disregarded instructions concerning maintenance in the component manuals
myou have failed to monitor parts of wear and tear properly
myou have carried out a repair job unskillfully
myou have unskillfully combined the appliance with products of other manufacturers
myou have combined the drive system with defective and/or incorrectly documented
products of other manufacturers
The “General terms of sale and delivery“ of Baumüller Nürnberg GmbH apply generally.
Those you have available at least since the contract has been confirmed.
mTraining of personnel
Qualified
Personnel
Qualified personnel are the persons, who, by virtue of their training, experience, instruc-
tion as also knowledge of the appropriate Standards and Regulations, regulations for pre-
vention of accidents and operating conditions, have been authorised by the person
responsible for ensuring safety of the plant, for carrying out the activities required in each
case and for detecting the likelihood of any danger and for averting the same.
2.5 Structural changes in the appliance
Structural changes of any kind in the appliance without the consent of Baumüller Nürn-
berg GmbH in writing are prohibited.
2.6 Disposal of the appliance
Disposal of the appliance is described under ZDisposal– from page 79 onwards.
Baumüller Nürnberg GmbH appliances must be assembled, installed, operated and
maintained exclusively by the personnel qualified for the same.