Baumuller BUS 6-T Series Parts list manual

BAUMÜLLER
Technicaldescriptionand
operationmanual
EditionNovember1995
CONTROLLER
BUS6T
E5.94017.06

BAUMÜLLER
CONTROLLER
BUS 6 T
Technical description and operation manual
Edition November 1995
5.94017.06
PLEASE READ AND PAY ATTENTION TO SAFETY INSTRUCTIONS
AND OPERATING GUIDE PRIOR TO COMMISSIONING
This manual contains the necessary information for normal opteration of the products described
therein. The drives may only be used, maintained and repaired by personnel familiar with the operation
manual and the applicable regulations on working safety and accident prevention. The devices are
manufactured to a high technical specification and are operationally safe. Provided that all safety
instructions habe been adhered to, there will be no personal danger during the installation and
commissioning stages.
The commisioning is prohibited until it has been positively determined that the machine, into which
these components are to be incorporated, complies with EC machine regulations.
This technical description replaces and nullifies all provious description. In order to provide the best
possible service, we reserve the right to alter information without notice.
Manufacturer and Baumüller Nürnberg GmbH
Supplier's address: Ostendstr. 80
90482 Nürnberg
Germany
Tel. (++49-911) 5432 - 0 Fax (++49-911) 5432 - 130
Copyright: The technical description and the operation manual may not be copied or
duplicated without our permission.
Country of origin: Made in Germany
Date of manufacture: Determined from the serial number on the machine/motor.

Table of contents
Controller BUS 6 T I
Baumüller Nürnberg GmbH 5.94017.06
TABLE OF CONTENTS
1 Safety notes....................................................................................................... 1
2 Technical data ................................................................................................... 5
2.1 General.......................................................................................................................5
2.2 Electrical data.............................................................................................................7
2.3 Type code...................................................................................................................10
3 Transport, removal of the packaging .............................................................. 11
4 Assembly ........................................................................................................... 13
4.1 Dimensions.................................................................................................................14
4.2 Assembly notes...........................................................................................................15
5 Installation ......................................................................................................... 17
5.1 Hazard notes ..............................................................................................................17
5.2 Checks prior to installation..........................................................................................18
5.3 Display........................................................................................................................19
5.4 Terminal diagram I......................................................................................................20
5.5 Terminal diagram II (only SV 03.05H and SV 03.07H) ................................................21
5.6 Connector location diagram........................................................................................22
5.7 Connector pin assignment...........................................................................................23
5.8 Connection cable........................................................................................................31
5.8.1 Connection cable for resolver or incremental encoder..................................31
5.8.2 Serial connection cable for PC.....................................................................32
5.9 Accessories ................................................................................................................33
6 Commissioning ................................................................................................. 35
6.1 Identification power unit..............................................................................................37
6.2 Initial commissioning of the drive system....................................................................38
6.3 Optimisation in the main spindle area.........................................................................42
6.4 Optimisation in C axis mode.......................................................................................44
6.5 Torque control.............................................................................................................45
6.6 Position control...........................................................................................................47
6.7 Spindle positioning......................................................................................................48

Table of contents
II Controller BUS 6 T
5.94017.06 Baumüller Nürnberg GmbH
7 Parameters......................................................................................................... 49
7.1 Function diagram........................................................................................................49
7.2 Basic settings..............................................................................................................50
7.2.1 Basic settings (menu page 1 - 2)..................................................................51
7.2.2 Motor-specific values (menu pages 3 - 5) ....................................................57
7.3 Display and measuring parameters.............................................................................63
7.3.1 Display of nominal and peak values (menu page 6).....................................63
7.3.2 Random-check generator - square-wave generator (menu page 7)............64
7.3.3 Characteristic curve of magnetisation (asynchronous machines only)..........66
7.3.4 Temperature monitoring ..............................................................................67
7.3.5 Measuring channel 1 and 2..........................................................................69
7.3.6 Display of controller parameters ..................................................................71
7.4 Parameter set 0..........................................................................................................73
7.4.1 Velocity and ramp function generator...........................................................74
7.4.2 Rounding generator and torque....................................................................77
7.4.3 Speed controller..........................................................................................79
7.4.4 Messages - monitoring.................................................................................82
7.5 Parameter set 1..........................................................................................................84
7.6 Parameter set 2..........................................................................................................86
7.7 Parameter set 3..........................................................................................................88
7.8 Encoder evaluation.....................................................................................................90
7.9 Set adaptation ............................................................................................................93
7.10 Position control (asynchronous motors)....................................................................94
7.10.1 Position control and reference run .............................................................94
7.10.2 Spindle positioning.....................................................................................97
8 Maintenance....................................................................................................... 99
8.1 Maintenance notes......................................................................................................99
8.2 Status messages ........................................................................................................100
8.2.1 Error messages ...........................................................................................101
8.2.2 Warnings and messages..............................................................................107
8.3 Disposal......................................................................................................................110
9 Appendix............................................................................................................ 111
9.1 Manufacturer´s declaration .........................................................................................111
9.2 Index ..........................................................................................................................112

Abbreviations
Controller BUS 6 T III
Baumüller Nürnberg GmbH 5.94017.06
ABBREVIATIONS
ϑM1 Temperature 1
ϑM2 Temperature 2
τRRotor time constant
AC Alternating current
AM Asynchronous motor control
BSA Reference potential analog
BSD Reference potential digital
DA Asynchronous motor
DC Direct current
DS Synchronous motor
fϑM1 Slip frequency at motor temperature 1
f2N Slip frequency
MSP Main spindle
IαGMagnetising current limitation
IβGActive current limitation
IαNSet magnetising current
IβNSet active current
ID no. Identification number
INSet apparent current
ING Apparent current limitation
PI Pulse inhibit
LP Board
M Torque
Mdx Torque limit
MNNominal torque
n Speed
nNNominal speed
NTC Negative temperature coeffizient
nxSpeed threshold
P Power
Pkzx Power threshold
PNNominal power
PTC Positive temperature coeffizient
PWM Pulse width modulation
CI Controller inhibit
SM Synchronous controlling
tBBraking time in case of controller inhibit
te3 * τR
tiWindow time
TM Temperature motor
X Plug

Abbreviations
IV Controller BUS 6 T
5.94017.06 Baumüller Nürnberg GmbH

Safety notes
Controller BUS 6 T 1
Baumüller Nürnberg GmbH 5.94017.06
1 SAFETY NOTES
Foreword
Relatively high leakage to ground occurs in the converter and the motor, i.e. the drive may be
incompatible with residual current protective devices.
In operation, the unit is protected against direct handling in such a way that it is suitable for
installation in enclosed electrical operating areas (pr EN 50178: 1994, sect. 5.2.11.2 und appendix A
5.2.11.2 terminal 7).
A high-voltage test according to pr EN 50178:1994 is to be carried out during routine tests on this unit.
General notes
This manual contains the necessary information for normal operation of the products described
therein. It is intended for technically-qualified personnel who are setially trained and are familiar in
detail with all warnings and maintenance tasks.
The units/systems are finished to the highest standard and are safe and reliable. They can be
installed and operated safely, and function without problem if the following cautionary notes are
heeded.
WARNING
Due to the nature of electrical equipment, certain parts of this unit carry dangerous voltage during
operation.
Serious injury and/or damage to property can result from non-compliance with these safety notes and
warnings.
Only qualified personnel familiar with the safety instructions, and instructions regarding assembly,
maintenance and operation are to work on this unit.

Safety notes
2Controller BUS 6 T
5.94017.06 Baumüller Nürnberg GmbH
Hazard notes
The following notes are for your personal safety on the one hand, and on the other, the protection of
the described product or connected equipment from damage.
The terms used have the following definitions both within the scope of this manual and in the notes on
the product itself:
DANGER
DANGER means that death, serious injury or considerable material damage will occur if the safety
precautions are not met.
WARNING
WARNING means that death, serious injury or considerable material damage can occur if the safety
precautions are not met.
NOTE
NOTE points to important information on the product, the manipulation of the product, or a particular
part of the documentation.

Safety notes
Controller BUS 6 T 3
Baumüller Nürnberg GmbH 5.94017.06
Qualified personnel
Qualified personnel, in the sense of the safety notes in this handbook or on the products themselves,
are persons who are familiar with the installation, assembly, commissioning and operation of the
product and are correspondingly qualified, i.e.
-are trained or authorised to commission, ground and designate electrical circuits and appliances
according to the required safety standards.
-are trained or authorised in the care and operation of applicable safety equipment according to the
required safety standards.
Normal use
WARNING
The unit/system may only be used as set in the system manual, and only with other units and
components recommended or approved by BAUMÜLLER NÜRNBERG GmbH.
Unauthorised conversion of the unit/system is not permitted for safety reasons.
The user is obliged to report any changes which may affect the safety of the unit/system immediately.
For the best use of the equipment, operating instructions should be adhered to and regular service
und insettions should be undertaken.

Technical data
4Controller BUS 6 T
5.94017.06 Baumüller Nürnberg GmbH