Baumuller BUS 6 VC User manual

E5.03047.01
Manual
V-Controller
(BUS 6 VC)
Specification:
Digital Control BUC

Title Manual
Product V-Controller (BUS 6 VC)
Version 5.03047.01
Copyright These operating instructions may be copied by the owner
in any quantity but only for internal use. For other purposes
these operating instructions and extracts thereof must not
be copied or reproduced.
Use and disclosure of information contained in these oper-
ating instructions are not permitted.
Designations and company marks contained in these op-
erating instructions may be brand names, the use of which
by third parties for their own purposes may violate the
rights of the holders.
Obligatory Theseoperatinginstructionsarepartofthe equipment/ma-
chine. These operating instructions must be available to
the operator at all times and must be in a legible condition.
If the equipment/machine is sold or moved to a different lo-
cation these operating instructions must be passed on by
the owner together with the equipment/machine.
After any sale of the equipment/machine this original and
all copies must be handed over to the buyer. After disposal
or any other end of use this original and all copies must be
destroyed.
When the present operating instructions are handed over,
corresponding sets of operating instructions of a previous
version are automatically invalidated. Please notice that
specifications/data/information are current values ac-
cording to the printing date. These statements are not
legally binding according to the measurement, computa-
tion and calculations.
Baumüller Nürnberg Electronic GmbH & Co. KG reserves
the right, in developing its products further, to change the
technical specifications and the handling of the products
concerned without prior notice.
No liability can be accepted concerning the correctness of
the operating instructions unless otherwise specifiedin the
General Conditions of Sale and Delivery.
Manufacturer Baumüller Nürnberg Electronic GmbH & Co. KG
Ostendstr. 80 - 90
D-90482 Nürnberg
Germany
Tel. [phone] - 0 Fax: [phone] - 1 30
www.baumueller.de

Dokument-Nr./Document No.: 5.04058.01 Baumüller Nürnberg GmbH
Hiermit zeigen wir an, dass die Baumüller Nürnberg Electronic GmbH & Co. KG im Wege der Verschmelzung
mit Wirkung zum 01.12.2004 in der Baumüller Nürnberg GmbH aufgegangen ist. Ihr zukünftiger Ansprechpart-
ner ist damit die
Baumüller Nürnberg GmbH, Ostendstrasse 80-90, 90482 Nürnberg.
Please notify that with effect from 01-12-2004 Baumüller Nürnberg Electronic GmbH & Co. KG merged with
Baumüller Nürnberg GmbH. Your future business partner will be
Baumüller Nürnberg GmbH, Ostendstrasse 80-90, 90482 Nürnberg.
Par la présente, nous vous signalons qu’en voie de la fusion, la Baumüller Nürnberg Electronic GmbH & Co.
KG a été intégrée à la Baumüller Nürnberg GmbH avec effet au 1 décembre 2004. Votre interlocuteur sera par
conséquent la
Baumüller Nürnberg GmbH, Ostendstrasse 80 – 90, 90482 Nürnberg.

Dokument-Nr./Document No.: 5.04058.01 Baumüller Nürnberg GmbH

V-Controller (BUS 6 VC) 3
Baumüller Nürnberg Electronic GmbH & Co. KG 5.03047.01
TABLE OF CONTENTS
Table of contents
1 Safety Information .............................................................................................. 7
2 Technical Data .................................................................................................... 9
2.1 General ................................................................................................................................... 9
2.2 Electrical Data ...................................................................................................................... 10
2.3 Type Code ............................................................................................................................ 11
3 Transportation, Unpacking .............................................................................. 13
4 Assembly ........................................................................................................... 15
4.1 Dimensions ........................................................................................................................... 15
4.2 Assembly Note ..................................................................................................................... 16
5 Installation ......................................................................................................... 17
5.1 Danger Information ............................................................................................................... 17
5.2 Checks Prior to Installation ................................................................................................... 18
5.3 Display .................................................................................................................................. 19
5.3.1 Seven-segment Display ............................................................................................................... 19
5.3.2 LED Display Element ................................................................................................................... 20
5.4 Terminal Diagram V-Controller (version: digital controlled BUC) ......................................... 21
5.5 Connection of the Function Inputs ........................................................................................ 22
5.6 Connector Pin Assignment ................................................................................................... 23
5.7 Connection Cables ............................................................................................................... 25
5.7.1 Serial Connection Cable for PC ................................................................................................... 25
5.8 Accessories .......................................................................................................................... 26
6 Commissioning ................................................................................................. 27
6.1 Danger Information ............................................................................................................... 27
6.2 Initial Commissioning of V-Controller ................................................................................... 30
7 Parameters ........................................................................................................ 31
7.1 Function Diagrams ............................................................................................................... 31
7.2 Power Unit ............................................................................................................................ 33
7.3 Overload Monitoring of Power Unit ....................................................................................... 37
7.4 Pulse Width Modulation ........................................................................................................ 40
7.5 Current Controller ................................................................................................................. 42
7.6 Uzk Controller (Uzk value setting) ........................................................................................ 45
7.7 Drive Manager (Enable the Controller) ................................................................................. 47
7.8 New BUC Parameter ............................................................................................................ 55

4V-Controller (BUS 6 VC)
5.03047.01 Baumüller Nürnberg Electronic GmbH & Co. KG
Table of Contents
7.9 Data Set Management .......................................................................................................... 59
7.10 Operation System ................................................................................................................. 65
7.11 Ramp Function Generator .................................................................................................... 67
7.12 Set Value Generator ............................................................................................................. 71
7.13 Analog Inputs ........................................................................................................................ 73
7.14 Analog Outputs ..................................................................................................................... 78
7.15 Digital Inputs ........................................................................................................................ 80
7.16 Digital Outputs ..................................................................................................................... 84
7.17 Service Interface ................................................................................................................... 86
8 Maintenance ...................................................................................................... 91
8.1 Maintenance Information ...................................................................................................... 91
8.2 Error Messages .................................................................................................................... 92
8.3 Disposal ................................................................................................................................ 96
9 Appendix ........................................................................................................... 97
9.1 Declaration by Manufacturer ................................................................................................ 97
9.2 General Conditions of Sale and Delivery .............................................................................. 98
9.3 Parameter List .................................................................................................................... 101
9.4 Index ................................................................................................................................... 105

Abbreviations
V-Controller (BUS 6 VC) 5
Baumüller Nürnberg Electronic GmbH & Co. KG 5.03047.01
ABBREVIATIONS
AC Alternating current
ADR Address byte
AI Function module analog inputs
AM Asynchronous motor
AO Function module analog outputs
BAPS Baumüller parallel interface
BASS Baumüller serial interface
BCC Block check character
BOF Begin of file
BSA Reference potential analog
BSD Reference potential digital
BUM Type of Baumüller converter
BUC Type of Baumüller converter
CE Controller enabling
CPU Central Processing Unit
CT Function module coordinate transformation
DA Digital/analog
DC Direct current
DI Function module digital inputs
DSM Function module data set management
EOF End of file
Ext Function module current monitoring
MC Main conductor
MCO Main conductor on
MOE Enable main conductor
I Function module current control
I2t Function module overload monitoring
Inc Unit of position counter
IND Index
Ink No. of graduation marks
J/RI Job / reply identification
LED Light-emitting diode
LGE Telegram length
LT Function module power unit
M Function module drive manager
MM Function module motor model
Mot Function module field angle calculation
MT Function module motor temperature
N Function module speed controller
OS Function module operation system
P Parameter number
P Function module position controller
Para. Paragraph
PD Process data
PD Parameter description
PI Parameter identification
PIV Parameter identification value
PN Parameter no.
PS Function module power supply
PV Parameter value
PWM Function module pulse width modulation
RFG Function module ramp function generator
SM Synchronous motor
SPM Space vector modulation
STX Start of text
SV Function module service interface
SVG Function module set value generator
TM Temperature motor
USS®Trademark Siemens,
universal serial interface
ZK Intermediate circuit

6V-Controller (BUS 6 VC)
5.03047.01 Baumüller Nürnberg Electronic GmbH & Co. KG

Safety Information
V-Controller (BUS 6 VC) 7
Baumüller Nürnberg Electronic GmbH & Co. KG 5.03047.01
1 SAFETY INFORMATION
General Information
These operating instructions contain all the information necessary for correct operation of the products
described. The document is intended for specially trained, technically qualified personnel who are well-
versed in all warnings and commissioning activities. The equipment is manufactured using state-of-the-
art technology and is safe in operation. It can safely be installed and commissioned and functions with-
out problems if the safety information in these operating instructions is followed.
Danger Information
In the context of the operating instructions and the information on the products themselves, the terms
used have the following meanings:
WARNING
When operating electrical equipment, some parts of the equipment always carry dangerous voltages.
Ignoring these safety instructions and warnings may result in serious personal injury and/or damage
to property.
Only qualified personnel who are familiar with the safety information, assembly, operation and mainte-
nance instructions may carry out work on this equipment.
On the one hand, the information below is for your own personal safety and on the other to prevent
damage to the described products or to other connected equipment.
DANGER
This means that death, severe personal injury, or damage to property will occur unless appropriate
safety measures are taken.
WARNING
This means that death, severe personal injury, or damage to property may occur unless appropriate
safety measures are taken.

Safety Information
8V-Controller (BUS 6 VC)
5.03047.01 Baumüller Nürnberg Electronic GmbH & Co. KG
Qualified Personnel
In the context of the safety-specific information in this document or on the products themselves, quali-
fied personnel are considered to be persons who are familiar with setting up, assembling, commission-
ing and operating the product and who have qualifications appropriate to their activities:
Trained or instructed or authorized to commission, ground and mark circuits and equipment in accor-
dance with recognized safety standards.
Trained or instructed in accordance with recognized safety standards in the care and use of appropri-
ate safety equipment.
Appropriate Use
NOTE
This draws your attention to important information about the product, handling of the product or to a
particular section of the documentation.
WARNING
You may only use the equipment/system for the purposes specified in the operating instructions and
in conjunction with the third-party equipment and components recommended or authorized by BAU-
MÜLLER NÜRNBERG GmbH.
For safety reasons, you must not change or add components on/to the equipment/system.
The machine minder must report immediately any changes that occur which adversely affect the safety
of the equipment/system.

Technical Data
V-Controller (BUS 6 VC) 9
Baumüller Nürnberg Electronic GmbH & Co. KG 5.03047.01
2 TECHNICAL DATA
2.1 General
This variant of the V-Controller is designed for the fully digital control of the Baumüller feed/feed back
units BUC63 and BUC64. With this V-controller the intermediate circuit direct voltage Uzk is held on a
constant value.
All other known V-Controller variants are designed for speed control of AC motors.
Closed-Loop Control Functions
!Uzk control at 62,5 µs
!Current control at 62,5 µs
– The controller is operated by digital inputs. Via the serial interface RS232 serial port and a PC
theparameterization,commissioningandserviceaswell as archiving control parametertofloppy
disk can be done.
Inputs/outputs
!Digital inputs (24 V):
–Pulse enabling
–4 programmable function inputs
!Analog inputs:
–2 analog inputs (0 ... ±10 V), 12 bit resolution
!Serial interfaces:
–RS232 with a transmission rate of 9600 baud, optical separated
!Digital outputs:
–1relay contact message „ready for use“
–1programmable function outputs
!Analog outputs
–2analog outputs (0 ... ±10 V), 12 bit resolution
Operation Software
!Up-/Download with PCBASS (see, Technical Description No. 5.96079)
!PCBASS (see, Technical Description No. 5.94004)

Technical Data
10 V-Controller (BUS 6 VC)
5.03047.01 Baumüller Nürnberg Electronic GmbH & Co. KG
2.2 Electrical Data
Power Consumption
Accuracy of whole system Calculation accuracy 16 bit
Sampling rate of whole system 62,5 µs
2 analog inputs
voltage range
type
input resistance
resolution
-10 V ... +10 V
differential input
ca. 40 kΩ
12 bit
5 potential free inputs
low level
high level
input resistance
0 V ... +7.5 V
+13 V ... +30 V
2,5 mA
2 analog outputs
voltage range
maximum output current
resolution
-10 V ... +10 V
1 mA
12 bit
1 relay output
maximum contact load
maximum potential against electronic
ground
24 V DC / 1 A
50 V
3 potential free outputs
joint supply voltage
joint ground
output current per output
+ 24 V / 150 mA
ground of 24 V external
50 mA
Interfaces RS232 service interface
+5 V 1,2 A
+8 V 10 mA
+15 V 50 mA
-15 V 50 mA

Technical Data
V-Controller (BUS 6 VC) 11
Baumüller Nürnberg Electronic GmbH & Co. KG 5.03047.01
2.3 Type Code
Example:
BUS6 - VC - 00 - 0100 - 0019 - 0000 - 0000
Controller type: VC Vector controller
00 without meaning
Version: 0100 V-controller; digital closed-loop control for BUC
Closed-loop control function
Customer-spec. software version 00 No customer-specific software version
Incompatible software version 19 Software version 19.xx
0000 without meaning
0000 without meaning
Type of Controller VC Vector controller
Version: 0100
etc. V-Controller, digital control of BUC63 and BUC64
Closed-Loop Control Function:
Customer-specific software version
Incompatible software version
00
19 No customer-specific software version software version 19.xx

Technical Data
12 V-Controller (BUS 6 VC)
5.03047.01 Baumüller Nürnberg Electronic GmbH & Co. KG

Transportation, Unpacking
V-Controller (BUS 6 VC) 13
Baumüller Nürnberg Electronic GmbH & Co. KG 5.03047.01
3 TRANSPORTATION, UNPACKING
The units are packed at the factory in accordance with the order.
You should avoid jolting or dropping the package in transit, e.g. when putting the unit down.
You can start assembly after unpacking the equipment and checking that it is complete and undamaged .
The equipment is packed in cardboard, corrugated sheeting and/or wooden packaging that you should
dispose of in accordance with local regulations.
Report any damage that has occurred in transit immediately.
DANGER
If the unit was damaged in transit, a qualified person must check, repair and test it before it may be
connected.
Ignoring this information can result in death, serious personal injury or considerable damage to pro-
perty.

Transportation, Unpacking
14 V-Controller (BUS 6 VC)
5.03047.01 Baumüller Nürnberg Electronic GmbH & Co. KG

Assembly
V-Controller (BUS 6 VC) 15
Baumüller Nürnberg Electronic GmbH & Co. KG 5.03047.01
4 ASSEMBLY
4.1 Dimensions
Plug-in depth of cassette
!BUC 63/64: 131,0 mm
The total depth can only be determined in conjunction with the basic unit. In addition, it is necessary to
take into account the dimensions of the connector to be used (approx. 40 mm).

Assembly
16 V-Controller (BUS 6 VC)
5.03047.01 Baumüller Nürnberg Electronic GmbH & Co. KG
4.2 Assembly Note
Plug the controller cassette into the appropriate recess in the basic unit and secure it with the two screws
attached to it.
WARNING
You are responsible for mounting the described equipment, the motor, the transformer and any other
equipment in accordance with appropriate safety regulations (e.g. EN, DIN, VDE); equally you must
ensure that all other relevant national or local regulations are met with regard tocable ratings and pro-
tection, grounding, disconnectors, overcurrent protection, etc.
During operation, the unit is protected from direct contact such that it is suitable for use in enclosed
electrical premises (DIN VDE 0558 Part 1/07.87, Section 5.4.3.2, provisional standard EN 50178/VDE
0160/ 11.94, Sections 5.2.6, 5.2.7).
NOTE
Do not plug in the cassette under voltage!
NOTE
The assembly of the basic unit BUC63 and BUC64 is described in following descriptions:
- "BUC63S/A/F feed/feed back unit with digital control" (document no. 5.03046)
- "BUC64S/A/F feed/feed back unit with digital control" (document no. 5.03054)

Installation
V-Controller (BUS 6 VC) 17
Baumüller Nürnberg Electronic GmbH & Co. KG 5.03047.01
5 INSTALLATION
5.1 Danger Information
WARNING
You are responsible for mounting the controller in accordance with appropriate safety regulations(e.g.
DIN, VDE); equally, you must ensure that all other relevant national and local regulations are met with
regard to cable ratings and protection, grounding, disconnectors, overcurrent protection, etc.
The power converter's power cables are energized!
During operation, the principles on which the power converter and the motor work lead to leakage cur-
rents to earth that are dissipated via the specified protective earths and may result in a current-opera-
ted e.l.c.b. on the input side blowing prematurely.
Speed monitoring systems in the equipment must not just be complemented by a stand-alone moni-
toring system on the motor in the case of speed-critical drives. You can implement this control of the
RPM speed, which is independent of the controller, by means of inductive, optical or torque-dependent
encoders. Refer to the appropriate motor's operating and maintenance instructions.
Be particularly careful before touching the drive shaft directly or indirectly with your hands. This is only
allowed when the system is deenergized and the drive is stationary.
Safety devices must never be deactivated.
According to applicable regulations (EN 60204 Part 1 and VDE 0113 Part 1), stopping the drive using
the enable inputs of the control electronics does not, on its own, represent a safe stop condition. A
disturbance in the power converter's control electronics can lead to accidental starting of the motor.

Installation
18 V-Controller (BUS 6 VC)
5.03047.01 Baumüller Nürnberg Electronic GmbH & Co. KG
5.2 Checks Prior to Installation
!Note down the type code of the unit and motor
!Check the connections by means of the terminal diagram
!Connection of the plugs: