BBI MagnaSpread Pull Type User manual

MagnaSpread Pull-Type
WARRANTY REGISTRATION FORMS AND PROCEDURES
WARRANTY REGISTRATION & DEALER INSPECTION FORM
The following section contains the necessary documents used to register a new BBI unit for warranty.
In order to activate the new equipment warranty, these forms should be returned to BBI no later than 30
(thirty) days from the date of sale to the end user.
These forms are in triplicate and distributed as follows:
1. Dealer retains one set for his / her records
2. One set returned to BBI
3. One set remains in operator’s manual and given to end user at time of delivery
These documents are as follows:
This form is completed when the dealer is preparing to deliver the new unit to the end user. It certies
the dealer has inspected the equipment, it operates correctly and all safety signs and guards are in
place. Any modications made to the equipment by the dealer should also be noted.
This form certies that the customer was instructed on safe and proper use, the equipment operates
correctly, warranty was explained and a copy of the owner’s manual was delivered. This form also
certies that if electronic rate control is installed, the customer has been given proper instruction as
to the operation of the system. Furthermore, a dealer service contact name and number has been
provided.
Please return the executed copies to BBI within 30 days to activate the warranty.
The copies can be sent via email to: [email protected], faxed to: 706-778-2787,
or mailed to: BBI Spreaders P.O. Box 630 Cornelia, GA 30531.
This form certies that if the unit is equipped with Tractor Supplied Hydraulics, proper return
requirements were discussed.
Important Tractor-Supplied Hydraulic Systems Information
Customer’s Warranty Registration
Dealer Inspection Form

MagnaSpread Pull-Type
WARRANTY REGISTRATION & DEALER INSPECTION FORM
DEALER EQUIPMENT AND SAFETY INSPECTION REPORT
To have a fully-executed warranty, the dealer must ll this form out at time of delivery. There is no warranty
without a fully-executed warranty registration and dealer inspection form.
All warning signs and safety signs are in place
All guards are in place
Modications to equipment (write details below)
Conveyor chain tension is properly adjusted
Equipment congured as ordered
Equipment is properly assembled
Equipment is functional and operates properly
Model & Serial Number:
Comments / equipment modications:
Signature of Set-Up Person Dealer Name Date
DELIVERY INSPECTION - DEALER COPY

MagnaSpread Pull-Type
CUSTOMER’S WARRANTY REGISTRATION - DEALER COPY
CUSTOMER’S WARRANTY REGISTRATION
Customer’s warranty protection on this equipment is only valid when this certication form is completed
and signed by both the customer and dealer at the time of delivery of the equipment and registered with
the manufacturer.
Signature of Dealer Dealer Name Date
Signature of Customer Customer Name Date
DEALER’S SIGNATURE INDICATES:
CUSTOMER’S SIGNATURE INDICATES:
All systems were explained and understood
Customer received a copy of the operator’s manual
Receipt of instructions on safe and proper use
If equipped with Electronic Rate control, this system was explained and owner’s manual was received
A dealer parts/service representative contact has been provided
Warranty was explained to the customer
Electronic Rate control programmed and operates correctly
Equipment operates properly and customer was instructed in safe and proper operation
Acceptance of equipment
Receipt of owners manual and clear understanding of warranty
Dealer name: Customer name:
Address: Address:
City, State, Zip: City, State, Zip:
Model & Serial Number:
Date of Delivery:
Chain tension and adjustment section reviewed and discussed
Clear understanding of chain tension and adjustment

MagnaSpread Pull-Type
On units equipped with tractor-supplied hydraulics the return must be connected to a 0 (zero) pressure
return. Gear motor systems require no pressure return.
DO NOT connect the system unless 0 (zero) pressure can be veried on return or damage to the motors
will result! Connecting to a pressurized return will VOID THE WARRANTY.
Various tractor manufacturers use different language for their brand to identify a 0 (zero) pressure return.
Please consult your manufacturer to insure the proper 0 (zero) pressure return is identied.
To maintain maximum operational efciency, your tractor needs to have 42 GPM (Gallons Per Minute)
overall, with 2 remotes each at 21 GPM and 2,000 PSI (Pounds per Square Inch) in order to operate the
tractor-supplied hydraulic system.
IMPORTANT TRACTOR-SUPPLIED HYDRAULIC SYSTEMS INFORMATION
TRACTOR-SUPPLIED HYDRAULICS - DEALER COPY
IMPORTANT!
Signature of Dealer Dealer Name Date
Signature of Customer Customer Name Date

MagnaSpread Pull-Type
WARRANTY REGISTRATION & DEALER INSPECTION FORM
DEALER EQUIPMENT AND SAFETY INSPECTION REPORT
To have a fully-executed warranty, the dealer must ll this form out at time of delivery. There is no warranty
without a fully-executed warranty registration and dealer inspection form.
All warning signs and safety signs are in place
All guards are in place
Modications to equipment (write details below)
Equipment congured as ordered
Equipment is properly assembled
Equipment is functional and operates properly
Model & Serial Number:
Comments / equipment modications:
Signature of Set-Up Person Dealer Name Date
DEALER INSPECTION - BBI COPY
Conveyor chain tension is properly adjusted

MagnaSpread Pull-Type
CUSTOMER’S WARRANTY REGISTRATION - BBI COPY
CUSTOMER’S WARRANTY REGISTRATION
Customer’s warranty protection on this equipment is only valid when this certication form is completed
and signed by both the customer and dealer at the time of delivery of the equipment and registered with
the manufacturer.
Signature of Dealer Dealer Name Date
Signature of Customer Customer Name Date
DEALER’S SIGNATURE INDICATES:
CUSTOMER’S SIGNATURE INDICATES:
All systems were explained and understood
Customer received a copy of the operator’s manual
Receipt of instructions on safe and proper use
If equipped with Electronic Rate control, this system was explained and owner’s manual was received
A dealer parts/service representative contact has been provided
Warranty was explained to the customer
Electronic Rate control programmed and operates correctly
Equipment operates properly and customer was instructed in safe and proper operation
Acceptance of equipment
Receipt of owners manual and clear understanding of warranty
Dealer name: Customer name:
Address: Address:
City, State, Zip: City, State, Zip:
Model & Serial Number:
Date of Delivery:
Chain tension and adjustment section reviewed and discussed
Clear understanding of chain tension and adjustment

MagnaSpread Pull-Type
On units equipped with tractor-supplied hydraulics the return must be connected to a 0 (zero) pressure
return. Gear motor systems require no pressure return.
DO NOT connect the system unless 0 (zero) pressure can be veried on return or damage to the motors
will result! Connecting to a pressurized return will VOID THE WARRANTY.
Various tractor manufacturers use different language for their brand to identify a 0 (zero) pressure return.
Please consult your manufacturer to insure the proper 0 (zero) pressure return is identied.
To maintain maximum operational efciency, your tractor needs to have 42 GPM (Gallons Per Minute)
overall, with 2 remotes each at 21 GPM and 2,000 PSI (Pounds per Square Inch) in order to operate the
tractor-supplied hydraulic system.
IMPORTANT TRACTOR-SUPPLIED HYDRAULIC SYSTEMS INFORMATION
TRACTOR-SUPPLIED HYDRAULICS - BBI COPY
IMPORTANT!
Signature of Dealer Dealer Name Date
Signature of Customer Customer Name Date

MagnaSpread Options:
8’, 10’ Single-axle
10’, 12’, 14’, 16’ Tandem-axle
Tractor-supplied or self-contained
hydraulic systems
OPERATOR MANUAL
This manual is valid for all MagnaSpread
Pull-Type congurations
Your serial number can be found here:

MagnaSpread Pull-Type
TABLE OF CONTENTS
2 TABLE OF CONTENTS
3 A MESSAGE FROM BBI
4-6 DELIVERY AND WARRANTY CHECKLISTS
7 WARRANTY
8-10 SAFETY INSTRUCTIONS
11 TRACTOR PREPARATION AND HOOK-UP
12 HYDRAULIC CONFIGURATION
13-17 IDENTIFYING COMPONENTS
18-21 FIELD TESTING
22-23 MACHINE OPERATION
24-25 LUBRICATION AND MAINTENANCE
26-28 CHAIN TENSION ADJUSTMENT
29 TIPS & TRICKS
30 PARTS AND SHIPPING
31 PARTS IDENTIFICATION AND ORDERING
32-48 ASSEMBLY AND PARTS IDENTIFICATION
49-54 GROUND SPEED TABLES AND RATE CHARTS
2

MagnaSpread Pull-Type
The BBI team takes pride in producing superior spreaders that will provide many years of
service. In bringing the best spreaders to the industries of agriculture, poultry, and construction,
we carefully select components with a proven performance record and availability. Our skilled
employees give special attention to detail in design and assembly to make certain our equipment
will meet or exceed your expectations in the eld.
Our parts department stands ready to serve you with replacement parts at affordable prices. We
stock a large inventory to assure support for our customers, and take pride in offering “same day
service” for those orders received before mid-afternoon.
At BBI, we provide quality service with a friendly atmosphere. BBI stands hand-in-hand with our
dealers in the eld. Our local dealers are your rst point of contact and empowered to solve your
problems. If that fails, we are prepared to serve you at any time. We strive to quickly provide
solutions for your needs in order to minimize any downtime or delays.
Our company takes safety very seriously, and we give great concern to our products in an
ongoing effort to reduce any potential safety issues, whether with equipment or in the workplace.
We design our equipment intentionally to minimize pinch points and provide guards where they
do exist. BBI places decals on our equipment to identify and caution against areas containing
pinch points and hazardous moving parts.
Please be sure that those who operate BBI equipment receive proper training. Never conduct
maintenance or repairs unless the equipment is fully disabled with the power source turned
off. Never stand inside the unit while in operation or moving. Since we design our spreaders to
project materials in patterns ranging from 30 to 90 feet, depending on the specic equipment,
standing too close to equipment can result in injury. Please use extreme caution when operating
all equipment.
Thank you for choosing BBI spreading equipment. You will be glad you did.
Richard B. Hagler
President
“Driving Value”
A MESSAGE FROM BBI
3

MagnaSpread Pull-Type
WARRANTY REGISTRATION & DEALER INSPECTION FORM
DEALER EQUIPMENT AND SAFETY INSPECTION REPORT
To have a fully-executed warranty, the dealer must ll this form out at time of delivery. There is no warranty
without a fully-executed warranty registration and dealer inspection form.
All warning signs and safety signs are in place
All guards are in place
Modications to equipment (write details below)
Equipment congured as ordered
Equipment is properly assembled
Equipment is functional and operates properly
Model & Serial Number:
Comments / equipment modications:
Signature of Set-Up Person Dealer Name Date
DELIVERY INSPECTION - CUSTOMER COPY
4
Conveyor chain tension is properly adjusted

MagnaSpread Pull-Type
CUSTOMER’S WARRANTY REGISTRATION - CUSTOMER COPY
5
CUSTOMER’S WARRANTY REGISTRATION
Customer’s warranty protection on this equipment is only valid when this certication form is completed
and signed by both the customer and dealer at the time of delivery of the equipment and registered with
the manufacturer.
Signature of Dealer Dealer Name Date
Signature of Customer Customer Name Date
DEALER’S SIGNATURE INDICATES:
CUSTOMER’S SIGNATURE INDICATES:
All systems were explained and understood
Customer received a copy of the operator’s manual
Receipt of instructions on safe and proper use
If equipped with Electronic Rate control, this system was explained and owner’s manual was received
A dealer parts/service representative contact has been provided
Warranty was explained to the customer
Electronic Rate control programmed and operates correctly
Equipment operates properly and customer was instructed in safe and proper operation
Acceptance of equipment
Receipt of owners manual and clear understanding of warranty
Dealer name: Customer name:
Address: Address:
City, State, Zip: City, State, Zip:
Model & Serial Number:
Date of Delivery:
Chain tension and adjustment section reviewed and discussed
Clear understanding of chain tension and adjustment

MagnaSpread Pull-Type
IMPORTANT TRACTOR-SUPPLIED HYDRAULIC SYSTEMS INFORMATION
On units equipped with tractor-supplied hydraulics the return must be connected to a 0 (zero) pressure
return. Gear motor systems require no pressure return.
DO NOT connect the system unless 0 (zero) pressure can be veried on return or damage to the motors
will result! Connecting to a pressurized return will VOID THE WARRANTY.
Various tractor manufacturers use different language for their brand to identify a 0 (zero) pressure return.
Please consult your manufacturer to insure the proper 0 (zero) pressure return is identied.
To maintain maximum operational efciency, your tractor needs to have 42 GPM (Gallons Per Minute)
overall, with 2 remotes each at 21 GPM and 2,000 PSI (Pounds per Square Inch) in order to operate the
tractor-supplied hydraulic system.
Signature of Dealer Dealer Name Date
Signature of Customer Customer Name Date
TRACTOR-SUPPLIED HYDRAULICS - CUSTOMER COPY
IMPORTANT!
6

MagnaSpread Pull-Type
BBI warrants, to the original user, that each product of its manufacture is free from defects in material
and workmanship if serviced and operated under normal conditions for 180 days from the date of the
customer’s bill of sale.
BBI’s obligation under this warranty is limited to the correcting of the defect(s) without charge at its factory
or one of its authorized dealers. Transportation charges will be pre-paid. BBI requires the opportunity to
examine all parts in question in order to determine the original cause of defect. Correction of such defects
by repair to or supplying of replacements for defective parts shall constitute fulllment of all obligations to
the original user.
This warranty shall not apply to any BBI product which must be replaced because of normal wear, misuse,
negligence or accident.
This warranty shall not apply to products which have been repaired or altered outside of the BBI factory
without written factory authorization.
BBI shall not under any circumstances be liable for any incidental or consequential damages arising from
the loss of property or other damages or loses owing to the failure or use of BBI products beyond the cost
of repair or replacement of any defective product. The repair or replacement of defective product shall be
the sole and only obligation of BBI.
EXCEPT AS SPECIFICIALLY SET FORTH HEREIN, BBI MAKES NO WARRANTY ON ITS PRODUCTS
(EXPRESSED, IMPLIED OR STATUTORY) INCLUDING, WITHOUT LIMITATION, NO WARRANTY OF
FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY.
No person, agent or dealer is authorized to give any warranties or make representations on behalf of BBI
or assume for BBI any other liability in connection with any of its products unless made in writing by an
ofcer of BBI.
Any warranty provision outside of these bounds needs to be negotiated before service commences. The
warranty does not include transportation. Warranty service is provided by the dealer. It is the customer’s
responsibility to seek warranty from your dealer.
WARRANTY
DEALER’S WARRANTY SERVICE CONTACT INFORMATION:
Dealer Service Representative:
Phone number:
Email:
WARRANTY
7

MagnaSpread Pull-Type
Please read and understand the safety warnings contained in this manual before operation.
We cannot stress enough the need for personal safety. BBI strongly urges you to make safety your top
priority when operating any equipment. Anyone allowed to operate our equipment must be thoroughly
trained and tested to prove that they understand the fundamentals for safe operation.
Our intention is that the following guidelines cover general usage of BBI equipment and assist you in
avoiding accidents. There will be times when you will run into situations that are not covered in this
section. At those times, the best standard to use is caution guided by your own common sense. If, at any
time, you have a question concerning these guidelines, please call your authorized BBI dealer or the BBI
factory at [phone].
TAKE NOTE: THIS SAFETY ALERT SYMBOL, FOUND THROUGHOUT
THIS MANUAL, IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS
INVOLVING YOUR PERSONAL SAFETY AND THAT OF OTHERS; FAILURE
TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN INJURY OR DEATH.
In this manual and on safety signs placed on your spreader, the words
“DANGER”, “WARNING,” “CAUTION,” and “IMPORTANT” are used to indicate
the following:
Indicates an imminently hazardous situation that, if not avoided, WILL result in
death or serious injury. This signal word is to be limited to the most extreme
situations and typically for machine components that, for functional purposes,
cannot be guarded.
Indicates a potentially hazardous situation that, if not avoided, COULD result in
death or serious injury. This includes hazards that are exposed when guards are
removed. It may also be used to alert against unsafe practices.
Indicates a potentially hazardous situation that, if not avoided, MAY result in
moderate or minor injury. It may also be used to alert against unsafe practices.
Indicates critical information regarding potential damage or deterioration of
equipment if not heeded. Generally would not involve personal injury.
SAFETY WARNINGS
DANGER!
WARNING!
CAUTION!
IMPORTANT!
SAFETY INSTRUCTIONS
8

MagnaSpread Pull-Type
Most accidents, whether they occur in industry, on the farm, at home, or on the highway, have causes
stemming from the failure of individuals to follow simple and fundamental safety rules and precautions.
For this reason, people can prevent most accidents by recognizing their real, potential causes and
rectifying these causes before they ever allow accidents to occur.
Regardless of the care used in the design and construction of any type of equipment, there are many
conditions that we cannot completely safeguard against without interfering with reasonable accessibility
and efcient operation.
A CAREFUL OPERATOR IS THE BEST INSURANCE AGAINST AN ACCIDENT. THE COMPLETE
OBSERVANCE OF ONE SIMPLE RULE WOULD PREVENT THOUSANDS OF SERIOUS INJURIES
EACH YEAR.
THAT RULE IS:
NEVER CLEAN, OIL, OR ADJUST A MACHINE WHILE IT IS UNDER POWER.
- National Safety Council
1. Keep safety decals and signs clean and legible at all times.
2. Replace safety decals and signs that are missing or have become illegible.
3. Replaced parts that displayed a safety sign should also display the current safety sign.
4. Safety Decals are available from your local BBI dealer’s Parts Department or our factory at BBI.
If you use your spreader to transport chemicals, check with your chemical
supplier regarding the applicable DOT (Department of Transportation)
regulations.
AVOID ACCIDENTS
DECAL MAINTENANCE INSTRUCTIONS
SAFETY DECALS
CAUTION!
SAFETY INSTRUCTIONS
9

MagnaSpread Pull-Type
1. Refrain from wearing loose tting clothing on or around this piece of machinery. There are many
places that loose clothing may become wrapped or pulled into devices.
2. Be aware of any moving parts on this machinery. Make sure that any person or persons on or
around this piece of machinery are aware of the dangers as well. There are many places where
injury may occur. Learn about your unit and the dangers of it. Always use caution in the operation
of this piece of machinery.
3. Be sure that any individuals operating this equipment are trained and are aware of the dangers of
this equipment.
4. Check for rocks, sticks, or anything that may cause bodily harm to you or damage your unit.
5. Never attempt to work on or repair this piece of equipment while it is running. The PTO and/or
any other power source must be completely disengaged while working on this unit.
6. Those working around this unit should remain at least 100 feet from it while it is in operation. The
fans are able to propel objects at a high speed up to this distance.
7. Be aware of the dangers of hydraulic systems. Hydraulic uid is under very high pressure, and
may cause serious injury if it hits the facial area, especially the eyes.
8. Shut down the entire system before checking hydraulic uid level or adding uid to the system.
HAZARDS
SAFETY INSTRUCTIONS
10

MagnaSpread Pull-Type
Look over the entire unit, checking that all guards and fasteners are in place and fasteners are properly
tightened, including lug nuts.
1. Adjust tractor hitch and drawbar as close to horizonal as you can. Adjust drawbar so hitch pin hole
is directly below center line of PTO shaft. Make sure drawbar is in a stationary position.
2. Back tractor to spreader and connect with a minimum ¾” diameter hitch pin. Secure with a locking
or cotter pin.
3. Attach the safety chains.
4. Raise jack stand.
5. Either connect hydraulic hoses (as discussed in the Tractor-supplied Hydraulic Section),
or connect PTO shaft to tractor PTO in the case of a Self-contained Hydraulic System.
Be cautious of pinch points.
6. Install and connect Dual Switch Control Box and any other electronic controls needed.
7. Check to be sure that no loose parts or other material are in the hopper, on the conveyor or on the
spinners. Be sure to remove any loose pieces and ensure all guards are in place.
PRIOR TO START-UP
TRACTOR PREPARATION AND HOOK-UP
TRACTOR PREPARATION AND HOOK-UP
Pressurized hydraulic uid can penetrate body tissue and result in death, serious
infection, or other injuries. Fluid injected under skin must be IMMEDIATELY
removed by a surgeon familiar with this type of injury. Make sure connections are
tight and hoses and ttings are not damaged before applying system pressure.
Leaks can be invisible. Keep away from suspected leaks. Relieve pressure
before searching for leaks or performing any system maintenance.
WARNING!
Ensure that you always keep your hose ends clean using a cloth. Never use a
dirty coupling. If it does drop in the dirt, clean it up before you apply or damage
to your tractor can occur.
NOTE: Do not load spreader with material until after completing initial
start-up steps.
IMPORTANT!
IMPORTANT!
11

MagnaSpread Pull-Type
This unit is congured for an electronic rate control system. You should be able to interface your BBI
applicator to any type of controller commercially available today. The unit may be operated manually. The
decision for which conguration to apply needs to be made and implemented before starting up the unit.
For spreaders powered by the tractor’s hydraulic system, you will need to connect two sets of remote
hydraulic ports, one set for the conveyor system and one for the spinners.
Make sure that you match and properly connect the pressure and return hoses with each set of remote
ports. Mismatched hoses or return hoses that are not properly connected will cause damage to hydraulic
components on the spreader.
PRIOR TO INITIAL START-UP - CHOOSE YOUR CONTROLS
1. TRACTOR-SUPPLIED HYDRAULIC SYSTEM
On units equipped with tractor-supplied hydraulics the return
must be connected to a 0 (zero) pressure return. Gear motor
systems require no pressure return.
DO NOT connect the system unless 0 (zero) pressure can
be veried on return or damage to the motors will result!
Connecting to a pressurized return will VOID THE WARRANTY.
Various tractor manufacturers use different language for their brand to
identify a 0 (zero) pressure return. Please consult your manufacturer to
insure the proper 0 (zero) pressure return is identied.
To maintain maximum operational efciency, your tractor needs to have
42 GPM (Gallons Per Minute) overall, with 2 remotes each at 21 GPM
and 2,000 PSI (Pounds per Square Inch) in order to operate the tractor-
supplied hydraulic system.
IMPORTANT!
HYDRAULIC CONFIGURATION
If your spreader is self-contained, simply connect your PTO shaft which will turn the pump to make the
hydraulic uid ow.
Never attempt to work on or repair this piece of equipment while it is running. The PTO and/or
any other power source must be completely disengaged while working on this unit.
2. SELF-CONTAINED HYDRAULIC SYSTEM
RED
(ROJO)
=
PRESSURE
(PRESION)
BLUE
(AZUL)
=
RETURN
(RETORNO)
!
IMPORTANT
HYDRAULIC CONNECTIONS
(CONEXIONES HIDRAULICAS)
12

MagnaSpread Pull-Type
IDENTIFYING COMPONENTS
The CenterLine 250 - IC18 Electronic Control platform comes standard with the MagnaSpread line of dry
broadcast applicators, but the system can be adapted to multiple electronic congurations for dry rate
controllers. The IC18 is also available for variable-rate applications as an ISOBUS 11783-compliant ECU
and can plug up to any ISOBUS 11783 compliant Virtual Terminal with Task Control capabilities.
IC-18 CONSTANT NUMBERS
20” Mesh Chain 105 (Standard)
18” Mesh Chain 120
16” Mesh Chain 130
COMPONENTS OF THE STANDARD CL 250 STRAIGHT-RATE CONTROLLER
0345-10114
XX/XX
CONNECT
TO
BATTERY
0345-10114
CL250 & Power
to Hitch IC18
REMOTE
MASTER
REMOTE
MASTER
Hitch to IC18
Harness
0345-10115
REMOTE
MASTER
Belt
Belt
Belt 0345-05762 Belt
Replacement cable
Speed
0316-05000
Sensor
Spinner
Spinner
0345-05694
Spinner Cable
(Optional)
0316-05000
Sensor
IC 18 Spreader
0378-08063
CL 250
0390-02582
CL250 Kit
GPS Antenna
S/N
0390-02595
Data Out Kit (Optional)
0345-10116
IC18 to Valves
0335-02127 Valve
with Kit 0390-02559
for hydraulic spreaders
without BBI Binary
Manifold
0335-05013 cartridge
w/Kit 0390-02558
for spreaders with
BBI Binary Manifold
13