Buyers SaltDogg SHPE2500 Series User manual

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9049 Tyler Blvd. • Mentor, Ohio 44060
Phone [phone] • Fax [phone]
Toll-Free Fax [phone] • saltdogg.com
Installation Instructions
—continued inside
SHPE2500 & SHPE2500CH Series SaltDogg®
Electric Drive Poly Hopper Spreader
2.5 cubic yards
Table of Contents
General Information ....................................................................1
Safety Precautions ......................................................................1
Installation Instructions ........................................................... 1-3
Spreader Operation ....................................................................4
Spreader Maintenance ............................................................ 4-5
Warranty Information ..................................................................5
Repair Parts & Drawings ......................................................... 5-8
General Information
Overall Length: 116.5 inches
Overall Width: 48 inches
Overall Height: 44.3 inches
Empty Weight: 785 lbs.
Capacity Struck: 2.5 cu. yd.
Vehicle Requirements
Trucks with minimum GVWR 13,000 lbs. (8 ft. bed), 150 AMP or
higher alternator is recommended.
Average Material Weights
This spreader is restricted to the use of dry, free-flowing salt,
sand, and sand/salt mix. Do not run other materials through the
spreader.
Materials to use Weight (pounds per cubic yard)
Fine Salt-Dry 2,250
Coarse Salt-Dry 1,431
Sand/Salt up to 50/50 Mix-Dry 2,700
Note: To calculate the total spreader weight (including ice
control material), add the empty spreader weight plus the ice
control material and spreader accessories.
CAUTION
Do not overload vehicle beyond the vehicle’s GVWR or GAWR.
Check vehicle's load rating certification sticker for maximum
vehicle capacity.
WARNING
Improper installation and operation could cause personal
injury, and/or property damage. Observe the following Safety
Precautions before, during and after operating this spreader. By
following these precautions and common sense, possible injury
to persons and potential damage to this machine may be avoided.
Safety Precautions
1. Read the entire Installation Instructions before operating this
spreader.
2. Read and understand all safety decals on the spreader
before operating.
3. Check to make sure all safety guards are securely mounted
into place before operating this spreader.
4. Verify that all personnel are clear of the spreader spray area
before starting or operating this spreader.
5. Do not over-load your vehicle beyond payload limits. If there
are any questions, contact the vehicle manufacturer.
6. Do not adjust, clean, lubricate or unclog material jambs
without first turning off the spreader.
7. Do not climb on or in the spreader during operation. Do not
ride on the spreader while the vehicle is in motion.
8. Make sure the spreader is securely fastened to the vehicle in
accordance with this manual.
9. Do not operate a spreader that is in need of maintenance or
repairs.
10. Do not operate the spreader while ill, tired, or under the
influence of alcohol or drugs.
11. Batteries normally produce explosive gases which can
cause personal injury. Always disconnect the battery before
removing or replacing electrical components.
12. Do not leave unused material in hopper. Material can
freeze or solidify, causing spreader to not work properly, and/or
damage the unit. Empty and clean after each use.
Installation Instructions
1. Mounting the Spreader onto the Vehicle
A. Remove the tailgate from the vehicle (if equipped) as well
as any other object which will interfere with the spreader.
B. Check truck’s bed for all kinds of sharp debris or foreign
objects. They can cut and seriously damage poly hopper.
C. Remove chute, hardware kit from inside spreader. If
spreader has been used make sure there is no material left in
the hopper.
D. Lift spreader using all tie downs (Fig. 1), or using fork lift.
Lower spreader into the truck bed.

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E. Center the spreader on the truck with the chute mount
about 14" to the rear edge of the bed.
F. Chute assembly. Assembly chute to hopper following
instructions shown in Fig. 2 – Fig. 3
G. Slide spreader forward or backwards to make sure that
chute doesn’t interfere with any part of the truck. Remove one
pin and rotate chute as shown in Fig. 4. Make sure that chute
doesn’t hit any part of the truck.
H. Measure the distance from the front of the truck bed to the
front of the hoppers front legs. Fabricate spacer to fit between
front of the spreader and front of the bed using 2 x 6 boards
and install it between the spreader and truck bed front wall as
shown in Fig. 5
USE ALL TIE-DOWNS
TO LIFT SPREADER
Fig. 1
SLIDE CHUTE ON
CHUTE ATTACHMENT
ALIGN HOLES AND
SECURE CHUTE USING
PINS #303317
Fig. 2
#3033174
Fig. 3
ROTATE CHUTE
Fig. 4
SPACER
BED WIDTH
FIT TO BED
10.0"
20.0"
Fig. 5

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B. Route both wire harnesses into truck cab through firewall (it
maybe necessary to drill holes). Insulate hole to avoid water leaks.
C. Insure no wires are nicked or damaged during installation.
D. Connect the 4-pin connector on the wire harness to the
control box 4-pin connector.
E. Connect the 2-pin connector on the power cable to the
control box mating connector.
F. Connect wire harness single connectors to control box
connectors.
G. Connect fuse connector to the fuse terminal or ignition switch
(5 AMP max).
H. Lay out a path for the power cable to the battery, use quick
ties to secure power cable. DO NOT CONNECT TO BATTERY AT
THIS TIME!
I. Lay out path for wire harness to the rear of the vehicle. Stay
clear of the exhaust system. Excess heat can damage the wire
harnesses. Use quick ties to secure harness to underbody.
J. Connect the wire harness to the motors and vibrator. Make
sure wire colors on wire harness match colors on the motor.
Thoroughly clean battery terminals. Make sure battery terminals
have no tarnish or corrosion. DO NOT CONNECT WIRE
HARNESS TO DAMAGED OR CORRODED TERMINALS! IT MAY
RESULT IN OVERHEATING, LOST POWER AND POTENTIAL
CONTROLLER DAMAGE!
K. Connect the power cable directly to the battery. Make
sure connection to battery terminals is good and tight.
Loose connection to battery terminals will result in sparking,
overheating and possible battery damage!
L. Insure all functions of the controller are working properly.
M. Observe auger/ chain moving in proper direction. If direction
is wrong reverse wires between Motor and Wire Harness.
N. Optional spot light (5 AMP max) can be installed on spreader.
Use utility light kit part number 3018009. Remove cap from
single white wire. Connect light to this wire and the trucks frames
known ground (negative).
I. In addition, secure spreader using four ratchet straps.
Tighten straps evenly. (Fig 5.1)
2. Control Box and Vehicle Wiring Harness Installation
Note: Make sure you have connected the proper wire color. This
is a wire ground electrical system! No Connections to truck’s
frame or body allowed!
Note: Always disconnect battery before attempting to install
electrical components on your vehicle
A. Mount the controller in a convenient location in the truck
cab. It is recommended not to mount the controller directly in
front of heat vents. Allow ample air space around controller
CAUTION
Inspect straps and hardware after each time spreader is loaded.
Tighten straps and hardware if necessary.
CAUTION
Do not mount controller in the way of air bag deployment!
WARNING
Important! Do not use ratchet straps or tailgate latch exclusively!
Always use spacer!
WARNING
Do not drill holes into fuel tanks, fuel lines, through electrical
wiring, etc that may be damaged by drilling. To insure good
performance of your spreader, check the condition of truck’s
electrical system. Using digital voltmeter, check alternator and
battery voltage. With engine running and head lights and heater
fan ON good voltage reading should fall between 13.0 and 15.3
volts. If voltage reading falls out of this range, check and adjust
your electric system.
IMPORTANT
Make sure all wires securely attached to vehicle or spreader. Use
wire ties and/or wire clamps to attach wires. All excess wires
must be rolled into bundles and attached to vehicle or spreader
Fig. 5.1
connect to
battery
terminals
only
connect to
chute motor
connect to fuse or wire in fuse panel controlled by ignition switch - 5amp max
3030628 3016934
controller
connect
connect
connect
connect (if equipped)
connect
3016943
0203700
connect to
chain/auger
gear motor
optional vibrator connector
(insulate when not in use)

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Loosen Screws, Rotate
Shields to Adjust
Spray Pattern
Unscrew Bolts, Slide
Lower Chute Up or Down
Into Desired Position,
Reinstall & Tighten Bolts
Spreader MaterialsSpreader Operation
1. SHPE2500 is equipped with a dual independent speed
controller. To start spreader, press “POWER” switch. Switch
will be illuminated. Auger/ chain and spinner will start rotating.
Auger and spinner can be adjusted independently.
2. To activate vibrator press “VIBRATOR” switch, vibrator switch
will illuminate. Vibrator can operate continuously for 30 min max
with 15 min brakes to avoid overheating.
3. To stop spreader press “ON-OFF” switch again.
4. SHPE2500 controller is equipped with electronic overload
and current spike protection. Controller is not serviceable.
Controller has two LED lights: “ERROR” and “FLASH NUMBER”.
If there is a problem the ERROR LED will illuminate and FLASH
NUMBER LED will give a series of flashes. Count the number of
flashes and refer to the troubleshooting guide provided with the
controller. Additionally you can go online for the troubleshooting
codes at https://snowdogg.com/media/3802/3026671_A.pdf
5. Spreading pattern can be controlled by repositioning of the
baffles on the chute as shown in Fig. 6. Chute heights can be
adjusted to accommodate different vehicle heights (Fig.6).
The density of materials that can be loaded into the spreader varies
and therefore so will the amount of a given material that can be
carried by the spreader before the maximum load rating is reached.
1. Ensure that the spreader is securely mounted to the vehicle
and that the top screen is installed and secured in the hopper.
2. Remove the tarp, if used.
3. Determine the amount of material that you can safely
transport using your vehicles GVWR/GAWR and the following
table on page 1.
4. Fill the spreader evenly with your material, making sure not to
fill past the top of the hopper.
Fig. 6
6. Check the Feed Chain tension periodically. To check the tension,
measure in 21"-25" from the rear edge of the gear box mount. Push
up on the chain with your hand. The conveyor chain should lift up
2"-3" off the conveyor chain guide or cross angles (Fig. 7).
Feed Chain Rear of Sill Extension
2" - 3"
21" - 25"
Fig. 7
WARNING
Never attempt to lift spreader with material in hopper!
WARNING
Never leave material in hopper for extended period of time.
Material can freeze, solidify and seriously damage the spreader
IMPORTANT
Only use dry salt, sand, sand/salt, or cinder/salt mixes in the
spreader. Other materials could cause damage to the machine.
IMPORTANT
When filling the spreader, do not exceed the gross-vehicle-weight
rating (GVWR) or gross-axle-weight rating (GAWR).
IMPORTANT
Overfilling the hopper could damage the spreader & your vehicle.
Spreader Maintenance
1. Wash spreader after every use. Make sure no material is left
under auger/ chain and/or inside trough.
2. Inspect and retighten fasteners after every 5-7 hours of operation.
3. Lubricate bearings every 7-10 hours of operation using
general automotive grease.
4. Inspect terminals/connectors every time you disconnect
spreader from wire harness. Apply thin layer of dielectric grease
on terminals. If any tarnish/corrosion is found, clean terminals
and apply dielectric grease.
5. Use dielectric grease on all electrical connectors before an
electrical connection is made or after connector is disconnected
6. Empty the spreader of all ice control materials when not in
use. Wash out the spreader to prevent material builds up.
7. It is recommended to cover spreader with the tarp during
storage periods.
End of Season Maintenance
1. Wash spreader. Make sure no material or residue is left in and
outside the hopper.
2. Lubricate bearing using general automotive grease.
3. Inspect wire harness, connectors for broken insulation, missing
components. Replace if necessary.
4. Apply dielectric grease on all electrical connectors.
5. Store hopper indoors, in a dry, cool place.
6. Remove controller from truck. Store controller indoors, in a dry
cool place.
7. Inspect wire near connectors. Check for broken or missing
insulation. Check for tarnished or corroded wires. Trim corroded
wires and replace connectors if necessary

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Summer Storage
1. Apply dielectric grease or similar protective compound on all
electrical connectors & protect them with caps before storage.
2. Disconnect and remove speed controller from vehicle and
store it in dry and cool place. Protect controller from excessive
heat and moisture.
3. Clean hopper and trough from all kinds of debris.
4. Remove, thoroughly lubricate and reinstall trough bearing.
5. Protect hopper from excessive temperatures during
summer storage.
Repair Parts - Standard Chute Assembly
Part # 3031475
Bill of Materials
ITEM PART NO. QT Y. DESCRIPTION
1 3030868 1 UPPER CHUTE WELDMENT
2 3030930 1 CHUTE OUTER, POLY
3 3030908 1 MOTOR MOUNT CHUTE
4 3030907 1 MOTOR 12 VDC, .5 HP SPINNER
5 FCS038016075SS 8 SCREW, HHC-3/8-16 X 3/4 SST
6 3012393 1 SPINNER, 14" POLY CW
7 3025065 1 BUSHING STRAIN RELIEF
8 FWF025063007SS 4 WASHER, FLAT 1/4 SAE SS
9 FCS025020075SS 2 SCREW, CAP 1/4-20 X 3/4 SST
10 3008549 2 SCREW,HEXHD CAP 1/4-20X.5 SST
11 3030927 2 SHIELD, CHUTE
12 3031755 3 PLASTIC HEAD THUMB SCREW 3/8-16X3/4 SST
13 3007115 4 WASHER, FLAT 3/8 X 1.5 X.048 SST
14 FWL038069009SS 4 WASHER, LOCK RHS-3/8 SST
15 3007113 1 PIN, CLEVIS, 5/16 X 2-1/2, .141 HOLE ZN
16 3014994 1 PIN,COTTER,1/8IN X 1IN SST
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SHPE2500 SPREADER WARRANTY INFORMATION
This warranty replaces all previous warranties and no employee
of this company is authorized to extend additional warranties, or
agreements, or implications not explicitly covered herein.
Buyers Products Company warrants all parts of the product to
be free from defects in material and workmanship for a period
of two (2) years. Parts must be properly installed and used
under normal conditions. Normal wear is excluded.
Any part, which has been altered, including modifications, mis-
use, accident, or lack of maintenance will not be considered
under this warranty.
The sole responsibility of Buyers Products Company under this
warranty is limited to repairing or replacing any part(s), which
are returned, prepaid, 30
days after such defect is discovered, and returned part(s) are
found to be defective by Buyers Products Company.
Authorization from Buyers Products Company must be
obtained before returning any part. The following information
must accompany defective parts returned to Buyers Products
Company: RMA #, spreader model, serial number, date
installed, and distributor from whom purchased.
Buyers Products Company shall not be liable for damage aris-
ing out of failure of any unit to operate properly, or failure, or
delay in work, or for any consequential damages. No charges
for transportation or labor performed on any part will be allowed
under this warranty.

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Repair Parts - SHPE2500 Auger Hopper Assembly
Bill of Materials
ITEM PART NO. QT Y. DESCRIPTION
1 3030763 1 HOPPER SHPE2500
2 3032999 1 TROUGH WELDMENT SHPE2500
3 3007115 12 WASHER, FLAT 3/8 X 1.5 X.048 SST
4 FWL038069009SS 16 WASHER, LOCK RHS-3/8 SST
5 FCS038016100SS 20 SCREW, HHC 3/8-16 X 1 304 SST
6 1410200 2 BEARING, FLANGED 1-1/8"
7 3001255 4 NUT, HEX FLNG-3/8-16 SST
8 3033003 1 SPACER, GEAR MOTOR
9 3024575 1 GEAR MOTOR CONVEYOR 12 VDC
10 3033660 1 AUGER SHPE 5.25 VARIABLE LH
11 3033663 1 SLEEVE, AUGER ADAPTER
12 FWF038100007SS 4 WASHER, FLAT 3/8 USS SST
13 FNE038016044SS 20 NUT, NYLOCK 3/8-16 X 7/16 SST
14 3001250 1 SCREW, HHC-1/2-13 X 3 SST
15 3032591 1 DECAL, DANGER, MOVING CONVEYOR/ AUGER
16 3032595 1 DECAL, CAUTION, MOUNTING
17 FNE050013053SS 1 NUT, NYLOCK 1/2-13 SS
18 3033070 1 BRACKET BEARING FRONT
19 FCB037516100SS 4 BOLT, 3/8-16 X 1 CARRIAGE SST
20 3022220 4 TIE-DOWN WELDMENT
ITEM PART NO. QT Y. DESCRIPTION
21 3030854 2 CROSS MEMBER
22 3005140 12 SCREW, HH1/2-13 x 3.5, GR 5 ZN
23 FWF050106010 12 WASHER, FLAT 1/2" SAE ZINC
24 FNE050013053 12 NUT, NYLOCK 1/2-13 ZINC
25 3030863 1 INVERTED VEE, SHPE2500
26 3031173 1 BRACKET VIBRATOR
27 3007416 1 VIBRATOR 200 LBS 12 VDC
28 3031176 1 PLATE WELDMENT, VIBRATOR
29 FCS038016150SS 4 SCREW, HX HD CAP 3/8-16 X 1-1/2 SST
30 3031169 1 SHROUD
31 FWF025063007SS 2 WASHER, FLAT 1/4 SAE SS
32 FCS025020075SS 2 SCREW, CAP 1/4-20 X 3/4 SST
33 3033165 2 STUD THREADED 5/16-18 X 2.5 SST
34 3006719 2 NUT, HEX FLANGE - 5/16-18 SS
35 3031203 1 MOUNT CONNECTORS
36 3007522 4 SCREW, SHEET MTL #12x1.0 HEX WASHER HD SS'
37 3031276 2 CLIP ATTACHMENT, CONNECTOR DEUTSCH
38 3033076 1 CHUTE ATTACHMENT
39 3012144 4 BOLT, CARRIAGE, 5/16-18 X 1 SST
40 FNE031018034SS 4 NUT, NYLOCK 5/16-18 SS
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Repair Parts - SHPE2500CH Chain Hopper Assembly
Bill of Materials
ITEM PART NO. QT Y. DESCRIPTION
1 3030763 1 HOPPER SHPE2500
2 3033164 1 VIPER BRACKET
3 3007522 8 SCREW, SHEET MTL #12x1.0 HEX WASHER HD SS'
4 3027772 1 TROUGH CHAIN SHPE2500
5 3007115 12 WASHER, FLAT 3/8 X 1.5 X.048 SST
6 FWL038069009SS 16 WASHER, LOCK RHS-3/8 SST
7 FCS038016100SS 20 SCREW, HHC 3/8-16 X 1 304 SST
8 3013821 1 GEAR MOTOR CONVEYOR 12 VDC
9 1410200 1 BEARING, FLANGED 1-1/8"
10 3031483 2 BOLT, 3/8-16 X 1 CARRIAGE SHORT NECK SST
11 FNE038016044SS 14 NUT, NYLOCK 3/8-16 X 7/16 SST
12 KS402 2 KEY, 1/4 X 1/4 X 2
13 1410250 2 SPROCKET, 6 TOOTH PINTLE CHAIN
14 1401100P 1 CHAIN ASSY D662 122 LINKS
15 3008571 1 SHAFT IDLER, ASSEMBLY
16 1411001 2 BEARING, IDLER TAKE UP
17 3023046 2 BOLT, WELDED TAKE UP
18 3023022 2 SPRING CHAIN TENSION
19 3031199 2 TAKE-UP NUT WELDMENT
20 FNH063011054SS 2 NUT, HH 5/8-11 X 17/32 HIGH SST
21 3031195 1 CHAIN COVER
22 FWL025050006SS 4 WASHER, 1/4 IN. SPRING LOCK SST
23 FCS025020075SS 6 SCREW, CAP 1/4-20 X 3/4 SST
24 1410241 1 WIPER BELT, HOPPER
25 FWF025063007SS 7 WASHER, FLAT 1/4 SAE SS
26 3008549 5 SCREW,HEXHD CAP 1/4-20X.5 SST
ITEM PART NO. QT Y. DESCRIPTION
27 FNE025020031SS 5 NUT, NYLON INSERT 1/4-20 SST
28 3022220 4 TIE-DOWN WELDMENT
29 3030854 2 CROSS MEMBER
30 3005140 12 SCREW, HH1/2-13 x 3.5, GR 5 ZN
31 FWF050106010 12 WASHER, FLAT 1/2" SAE ZINC
32 FNE050013053 12 NUT, NYLOCK 1/2-13 ZINC
33 3030863 1 INVERTED VEE, SHPE2500
34 3031173 1 BRACKET VIBRATOR
35 3007416 1 VIBRATOR 200 LBS 12 VDC
36 3031176 1 PLATE WELDMENT, VIBRATOR
37 FCS038016150SS 4 SCREW, HX HD CAP 3/8-16 X 1-1/2 SST
38 3031169 1 SHROUD
39 3031203 1 MOUNT CONNECTORS
40 3031276 2 CLIP ATTACHMENT, CONNECTOR DEUTSCH
41 3033076 1 CHUTE ATTACHMENT
42 3012144 4 BOLT, CARRIAGE, 5/16-18 X 1 SST
43 FNE031018034SS 4 NUT, NYLOCK 5/16-18 SS
44 1499035 2 LABEL, WARNING 3
45 1499030 1 LABEL, CAUTION 1 (PAYLOAD)
46 3032591 1 DECAL, DANGER, MOVING CONVEYOR/ AUGER
47 3032593 1 DECAL, DANGER, CONVEYOR
48 3032595 1 DECAL, CAUTION, MOUNTING
49 3033165 2 STUD THREADED 5/16-18 X 2.5 SST
50 3033172 1 DECAL CONNECTION
51 3006719 2 NUT, HEX FLANGE - 5/16-18 SS
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9049 Tyler Blvd. • Mentor, Ohio 44060
Phone [phone] • Fax [phone]
Toll-Free Fax [phone] • saltdogg.com
30 3179 8_ A
Repair Parts - SHPE2500CH SpreaderRepair Parts - SHPE2500 Spreader
Bill of Materials Bill of Materials
ITEM PART NO. QT Y. DESCRIPTION
1 3033301 1 HOPPER ASSEMBLY SHPE2500
2 3031475 1 CHUTE SWING ADJ
3 3030853 1 TOP SCREEN SHPE2500
4 3031797 1 HARDWARE KIT SHPE2500:
3030857 TARP
14965057 TIE DOWN KIT
3007416 VIBRATOR, 200 LB.
5 66050 4 SNAPPER PIN, 1/4 X 2, YLW ZINC
6 3031202 1 LABEL SERIAL NUMBER SHPE2500
ITEM PART NO. QT Y. DESCRIPTION
1 3030766 1 HOPPER ASSEMBLY SHPE2500
2 3031475 1 CHUTE SWING ADJ
3 3030853 1 TOP SCREEN SHPE2500
4 3031797 1 HARDWARE KIT SHPE2500:
3030857 TARP
14965057 TIE DOWN KIT
3007416 VIBRATOR, 200 LB.
5 66050 4 SNAPPER PIN, 1/4 X 2, YLW ZINC
6 3031202 1 LABEL SERIAL NUMBER SHPE2500
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