BD Sensors DMP 303 User manual

www.bdsensors.com
EN
Operating Manual
Pressure transmitter DMP 303, DMP 304
Headquarters
BD SENSORS GmbH
BD-Sensors-Str. 1
D - 95199 Thierstein
Germany
Tel.: [phone]
Fax: [phone]
Eastern Europe
BD SENSORS s.r.o.
Hradištská 817
CZ - 687 08 Buchlovice
Czech Republic
Tel.: [phone]
Fax: [phone]
Russia
BD SENSORS RUS
39a, Varshavskoe shosse
RU - Moscow 117105
Russia
Tel.: [phone]
Fax: [phone]
China
BD SENSORS China Co, Ltd.
Room B, 2nd Floor, Building 10,
No. 1188 Lianhang Rd.
201112 Shanghai,
China
Tel.: [phone]
Fax: [phone]
further agencies in:
EUROPE
•Belgium
•Denmark
•Finland
•France
•Great Britain
•Greece
•Italy
•Lithuania
•Luxemburg
•Netherlands
•Norway
•Poland
•Portugal
•Romania
•Sweden
•Switzerland
•Slovakia
•Spain
•Turkey
•UK
•Ukraine
AFRICA
•Egypt
•South Africa
ASIA
•India
•Iran
•Israel
•Japan
•Kazakhstan
•Malaysia
•Singapore
•Taiwan
•Thailand
•Vietnam
AUSTRALIA
The addresses of our distribution partners are listed on our
homepage www.bdsensors.com. It is possible to download
data sheets, operating manuals, ordering codes and certifi-
cates, as well.
1. General information
1.1 Information on the operating manual
This operating manual contains important information on
proper usage of the device. Read this operating manual
carefully before installing and starting up the pressure meas-
uring device.
Adhere to the safety notes and operating instructions which
are given in the operating manual. Additionally applicable
regulations regarding occupational safety, accident preven-
tion as well as national installation standards and engineering
rules must be complied with!
This operating manual is part of the device, must be kept
nearest its location, always accessible to all employees.
This operating manual is copyrighted. The contents of this
operating manual reflect the version available at the time of
printing. BD SENSORS is not liable for any incorrect state-
ments and their effects.
– Technical modifications reserved –
1.2 Symbols used
DANGER! – dangerous situation, which may result in
death or serious injuries
WARNING! – potentially dangerous situation, which may
result in death or serious injuries
CAUTION! – potentially dangerous situation, which may
result in minor injuries
! CAUTION! – potentially dangerous situation, which may
result in physical damage
NOTE – tips and information to ensure a failure-free
operation
1.3 Target group
WARNING! To avoid operator hazards and damages of
the device, the following instructions have to be worked
out by qualified technical personnel.
1.4 Limitation of liability
By non-observance of the operating manual, inappropri-
ate use, modification or damage, no liability is assumed
and warranty claims will be excluded.
1.5 Intended use
- The pressure transmitter DMP 303 / DMP 304 has been
especially designed for the overpressure measuring.
- It is the operator's responsibility to check and verify the
suitability of the device for the intended application. If
any doubts remain, please contact our sales department
in order to ensure proper usage. BD SENSORS is not
liable for any incorrect selections and their effects!
- Permissible media are gases or liquids, which are com-
patible with the media wetted parts described in the data
sheet. In addition it has to be ensured, that this medium
is compatible with the media wetted parts. For questions
please contact our sales team!
- The technical data listed in the current data sheet are
engaging. If the data sheet is not available, please order
or download it from our homepage.
(http://www.bdsensors.com)
WARNING! Danger through improper usage!
1.6 Package contents
Please verify that all listed parts are undamaged included in
the delivery and check for consistency specified in your order:
- pressure transmitter
- mounting instructions
2. Product identification
The device can be identified by its manufacturing label. It
provides the most important data. By the ordering code the
product can be clearly identified.
FIg. 1 manufacturing label
! The manufacturing label must not be removed from the
device!
3. Mechanical installation
3.1 Mounting and safety instructions
WARNING! Install the device only when depressurized
and currentless!
WARNING! This device may only be installed by quali-
fied technical personnel who has read and understood
the operating manual!
! Handle this high-sensitive electronic precision
measuring device with care, both in packed and
unpacked condition!
! There are no modifications/changes to be made on the
device.
! Do not throw the package/device!
! To avoid damaging the diaphragm, remove packaging
and protective cap directly before starting assembly. The
delivered protective cap has to be stored!
! Place the protective cap on the pressure port again
immediately after disassembling.
! Handle the unprotected diaphragm very carefully - it is
very sensitive and may be easily damaged.
! Do not use any force when installing the device to pre-
vent damage of the device and the plant!
! For installations outdoor and in damp areas following
these instructions:
- To prevent moisture admission in the plug the de-
vice should be installed electrically after mounting,
at once. Otherwise a moisture admission has to be
blocked e.g. by using a suitable protection cap.
(The ingress protection in the data sheet is valid for
the connected device.)
- Choose an assembly position, which allows the
flow-off of splashed water and condensation. Avoid
permanent fluid at sealing surfaces!
- When using a cable gland or outlet device, turn the
outgoing cable downwards. If the cable has to be
turned upwards, then point it downward so the
moisture can drain.
- Install the device in such a way that it is protected
from direct solar irradiation. Direct solar irradiation
can lead to the permissible operating temperature
being overstepped in the worst case. By this the
operability of the device can be affected or dam-
aged. If the internal pressure increases due to solar
irradiation, measurement errors may be caused.
Take note that no inadmissibly high mechanical stresses
occur at the pressure port as a result of the installation,
since this may cause a shifting of the characteristic
curve or to the demage. This is especially important for
very small pressure ranges as well as for devices with a
pressure port made of plastic.
In hydraulic systems, position the device in such a way
that the pressure port points upward (ventilation).
Provide a cooling line when using the device in steam
piping.
If there is any danger of damage by lightning or
overpressure when the device is installed outdoor, we
suggest putting a sufficiently dimensioned overpressure
protection between the supply or switch cabinet and the
device.
3.2 General installation steps
- Carefully remove the pressure measuring device from
the package and dispose of the package properly.
- Go ahead as detailed in the specific instructions below.
3.3 Installation steps for EN 837
- Use a suitable seal, corresponding to the medium and
the pressure input (e. g. a copper gasket).
- Ensure that the sealing surface of the taking part is per-
fectly smooth and clean. (R
Z
6.3)
- Screw the device into the corresponding thread by hand.
- Tighten it with a wrench (for G1/4": approx. 20 Nm;
for G1/2": approx. 50 Nm).
- The indicated tightening torques must not be
exceeded!
- Note: permitted pressure ranges according to
EN 837!
for G1/4“ and G1/2“ according to EN837:
G1/4“
EN837 P
N
≤600 bar Counterpart has to be of
steel according to
DIN17440 with strength
Rp0,2 ≥190 Nmm2
G1/2“
EN837 P
N
≤1000 bar
G1/4“
EN837
P
N
> 600 bar,
P
N
≤1000 bar
Counterpart has to be of
steel according to
DIN17440 with strength
Rp0,2 ≥260 Nmm2
G1/2“
EN837
P
N
> 1000 bar,
P
N
≤1600 bar
3.4 Installation steps for internal threads M20x1.5,
M16x1.5 and 9/16" UNF
- Screw the high pressure connection into the internal
thread of the pressure transmitter and tighten it properly
with approx. 160 Nm.
DANGER! The high pressure tube seals metal-
to-metal in the chamfer of the pressure port. No
further seal is allowed with this high pressure
connection. A wrong installation can cause
enormous danger!
4. Electrical Installation
WARNING! Install the device in currentless condition
only!
Establish the electrical connection of the device according to
the technical data shown on the manufacturing label, the
following table and the respective wiring diagram.
After the installation it is recommended to adjust the
offset of the pressure transmitter (see chapter offset and
span). The calibration is not affected by postadjustment
of the offset.
DMP 3
04
ordering code
connector pinout
type designation
supply
nominal
pressure
range
signal
serial
number

DMP303/304_E_010214
Pin configuration
Electrical
connections ISO 4400 Binder 723 (5-pin)
Supply +
Supply −
Signal + (3-wire)
1
2
3
3
4
1
Shield ground contact 5
Electrical
connections
M12x1
(4-pin)
cable colours
(DIN 47100)
Supply +
Supply −
Signal + (3-wire)
1
2
3
wh (white)
bn (brown)
gn (green)
Schirm 4 gn/ye
(green / yellow)
Electrical
connections
MIL-/ Bendix-connection
2-wire 3-wire
Pin A supply + /
signal + signal +
Pin B supply – /
signal -
supply – /
signal - /
calibration -
(80-)
Pin C - supply +
Pin D - -
Pin E calibration +
(80+) -
Pin F calibration –
(80-)
calibration +
(80+)
Wiring diagrams:
2-wire-system (current)
3-wire-system (current / voltage)
Generation of the 80 % calibration signal:
For the generation of the 80 % calibration signal you have to
put on the connection contacts 80+ and 80- a voltage about
minimal 5 V in the pressureless condition. The maximum
voltage has to be the same as the maximum supply voltage
of the device. By feeding the voltage on 80+ and 80- an
additional current about 12.8 mA is given out and there flows
a complete current about 16.8 mA. Please note for IS-devices
that the activation of the calibration signal has to run about
the same supply as the supply of the signal circuit.
!For devices with cable socket, you have to make sure
that the external diameter of the used cable is within the
allowed clamping range. Moreover you have to ensure
that it lies in the cable gland firmly and cleftlessly!
! Please note for devices with ISO 4400 plug, that the
cable socket has to be mounted properly to ensure the
ingress protection mentioned in the data sheet. Please
check if the delivered seal is placed between plug and
cable socket. After connecting the cable fasten the cable
socket on the device by using the screw.
! On devices with field housings, the terminal clamps are
situated under the metal cap. To install the device
electrically, the cap must be screwed off. Before the
cover is screwed on again, the O-ring and the sealing
surface on the housing have to be checked for damages
and if necessary to be changed! Afterwards screw the
metal cap on by hand and make sure that the field
housing is firmly locked again.
! Prevent the damage or removal of the PTFE filter which
is fixed over the end of the air tube on devices with cable
outlet and integrated air tube.
For the electrical connection a shielded and twisted
multicore cable is recommended.
If a transition is desired from a transmitter cable with
gauge tube to a cable without gauge tube, we
recommend our terminal box KL 1 or KL 2.
5. Initial start-up
WARNING! Before start-up, the user has to check for
proper installation and for any visible defects.
WARNING! The device can be started and operated by
authorized personnel only, who have read and under-
stood the operating manual!
WARNING! The device has to be used within the
technical specifications, only! (compare the data in the
data sheet)
6. Placing out of service
WARNING! Disassemble the device only in current and
pressure less condition! Check before disassembly, if it
is necessary to drained off the media before dismantling!
WARNING! Depending on the medium, it may cause
danger for the user. Comply therefore with adequate
precautions for purification.
7. Maintenance
In principle, this device is maintenance-free. If desired, the
housing of the device can be cleaned using a damp cloth and
non-aggressive cleaning solutions, in switched-off state.
With certain media, however, the diaphragm may be polluted
or coated with deposit. It is recommended to define corre-
sponding service intervals for control. After placing the device
out of service correctly, the diaphragm can usually be
cleaned carefully with a non-aggressive cleaning solution and
a soft brush or sponge. If the diaphragm is calcified, it is
recommended to send the device to BD SENSORS for
decalcification. Please note the chapter “Service/Repair”
below.
! A false cleaning of the device can cause an irreparable
damage on the diaphragm. Therefore never use pointed
objects or pressured air for cleaning the diaphragm.
8. Service / Repair
8.1 Recalibration
During the life-time of a transmitter, the value of offset and
span may shift. As a consequence, a deviating signal value in
reference to the nominal pressure range starting point or end
point may be transmitted. If one of these two phenomena
occurs after prolonged use, a recalibration is recommended
to ensure furthermore high accuracy.
8.2 Return
Before every return of your device, whether for recalibration,
decalcification, modifications or repair, it has to be cleaned
carefully and packed shatter-proofed. You have to enclose a
notice of return with detailed defect description when sending
the device. If your device came in contact with harmful
substances, a declaration of decontamination is additionally
required. Appropriate forms can be downloaded from our
homepage www.bdsensors.com. Should you dispatch a
device without a declaration of decontamination and if there
are any doubts in our service department regarding the used
medium, repair will not be started until an acceptable
declaration is sent.
If the device came in contact with hazardous
substances, certain precautions have to be
complied with for purification!
8.3 Offset and span
The offset configuration can be performed after loosing and
opening of the upper closing screw via the upper
potentiometer (both direction electrical connection). Use for
the offset configuration a clockmaker screwdriver 0.5.
9. Disposal
The device has to be disposed of according to
the European Directives 2002/96/EG and
2003/108/EG (on waste electrical and electronic
equipment). It is prohibited to place electrical and
electronic equipment in domestic refuse!
WARNING! Depending on the used medium, deposit on
the device may cause danger for the user and the envi-
ronment. Comply with adequate precautions for purifica-
tion and dispose of it properly.
10. Warranty conditions
The warranty conditions are subject to the legal warranty
period of 24 months from the date of delivery. In case of
improper use, modifications of or damages to the device, we
do not accept warranty claims. Damaged diaphragms will
also not be accepted. Furthermore, defects due to normal
wear are not subject to warranty services.
11. Declaration of conformity / CE
The delivered device fulfils all legal requirements.
The applied directives, harmonised standards and documents
are listed in the EC declaration of conformity, which is avail-
able online at: http://www.bdsensors.com. Additionally, the
operational safety is confirmed by the CE sign on the manu-
facturing label.
80% Signal
80% Signal