BD Sensors DMK 331 User manual

www.bdsensors.com
EN
Operating Manual
Industrial pressure transmitter DMK / DMP,
screw-in transmitter LMK / LMP and
OEM pressure transmitter
DMK 331, DMK 331 P, DMK 351, DMK 351 P, DMP 311,
DMP 320, DMP 321, DMP 331, DMP 331i, DMP 331 P,
DMP 331 Pi, DMP 333, DMP 333i, DMP 334, DMP 334i,
DMP 335, DMP 335P, DMP 339, DMP 343,
LMK 331, LMK 351, LMP 331, LMP 331i,
17.6XX, 17.6XX G, 18.6XX, 18.6XX G,
26.6XX, 26.6XX G, 30.6XX, 30.6XX G
Headquarters
BD SENSORS GmbH
BD-Sensors-Str. 1
D - 95199 Thierstein
Germany
Tel.: [phone]
Fax: [phone]
Eastern Europe
BD SENSORS s.r.o.
Hradištská 817
CZ - 687 08 Buchlovice
Czech Republic
Tel.: [phone]
Fax: [phone]
Russia
BD SENSORS RUS
39a, Varshavskoe shosse
RU - Moscow 117105
Russia
Tel.: [phone]
Fax: [phone]
China
BD SENSORS China Co, Ltd.
Room B, 2nd Floor, Building 10,
No. 1188 Lianhang Rd.
201112 Shanghai,
China
Tel.: [phone]
Fax: [phone]
The addresses of our distribution partners are listed on our
homepage www.bdsensors.com. It is possible to download
data sheets, operating manuals, ordering codes and certifi-
cates, as well.
1. General information
1.1 Information on the operating manual
This operating manual contains important information on
proper usage of the device. Read this operating manual
carefully before installing and starting up the pressure meas-
uring device.
Adhere to the safety notes and operating instructions which
are given in the operating manual. Additionally applicable
regulations regarding occupational safety, accident preven-
tion as well as national installation standards and engineering
rules must be complied with!
This operating manual is part of the device, must be kept
nearest its location, always accessible to all employees.
– Technical modifications reserved –
1.2 Symbols used
DANGER! – dangerous situation, which may result in
death or serious injuries
WARNING! – potentially dangerous situation, which may
result in death or serious injuries
CAUTION! – potentially dangerous situation, which may
result in minor injuries
!CAUTION! – potentially dangerous situation, which may
result in physical damage
NOTE – tips and information to ensure a failure-free
operation
1.3 Target group
WARNING! To avoid operator hazards and damages of
the device, the following instructions have to be worked
out by qualified technical personnel.
1.4 Limitation of liability
By non-observance of the operating manual, inappropri-
ate use, modification or damage, no liability is assumed
and warranty claims will be excluded.
1.5 Intended use
- The pressure transmitter DMK/DMP and OEM-
pressure transmitter have, according to the type, been
developed for applications in overpressure and vacuum
as well as for absolute pressure measurement. The
screw-in transmitters LMK/LMP have been particularly
developed for level and process measurement. It is the
operator's responsibility to check and verify the suitability
of the device for the intended application. If any doubts
remain, please contact our sales department in order to
ensure proper usage. BD SENSORS is not liable for any
incorrect selections and their effects!
!Permissible media are gases or liquids, which are com-
patible with the media wetted parts described in the data
sheet. In addition it has to be ensured, that this medium
is compatible with the media wetted parts.
!The technical data listed in the current data sheet are
engaging. If the data sheet is not available, please order
or download it from our homepage.
(http://www.bdsensors.com)
WARNING! Danger through improper usage!
1.6 Package contents
Please verify that all listed parts are undamaged included in
the delivery and check for consistency specified in your order:
- pressure transmitter or screw-in transmitter
- for mechanical pressure ports DIN 3852: o-ring
(pre-assembled)
- mounting instructions
- with option SIL2 version:
Functional Safety Manual, Functional Safety Data
Sheet
1.7 UL – Approval (for devices with UL-identification)
The UL – Approval was done with respect to U.S. standards
norms which also correspond with the applicable Canadian
standards norms for safety.
Note the following points, so that devices fulfils the demands
of UL approval:
- The transmitter shall be supplied by Limited Energy
Source (per UL 61010) or NEC Class 2 Power Source.
- maximum operating voltage: see technical data
2. Product identification
The device can be identified by its manufacturing label. It
provides the most important data. By the ordering code the
product can be clearly identified.
!The manufacturing label must not be removed from the
device!
3. Mechanical installation
3.1 Mounting and safety instructions
WARNING! Install the device only when depressurized
and currentless!
WARNING! This device may only be installed by quali-
fied technical personnel who has read and understood
the operating manual!
Oxygen
DANGER! When used improperly, special versions of
devices suitable for oxygen applications may explode!
To ensure a usage without danger, the following points
must be adhered to:
- Make sure that your device has been ordered as a
special version for oxygen applications and that it
has been delivered conformably. You can check
this easily by reading the manufacturing label (see
figure 1). If your ordering code ends with the num-
bers "007", your device is suitable for the oxygen
application.
- When being dispatched the device is packed into a
plastic bag to keep it from impurity. The indication
label with the text "Device for oxygen, unpack only
directly before assembling" has to be observed!
Furthermore any skin contact must be avoided dur-
ing unpacking and installing the device, so that no
fatty residue remains on the device!
- For installing the respective regulations for explo-
sion protection have to be fulfilled. Please check if
an ATEX-approval is necessary for the application
in addition to the acceptability for oxygen. (the de-
livered device has no ATEX-approval)
- Consider that the entire construction must corre-
spond to the standards of BAM (DIN 19247).
- For oxygen applications over 25 bar are recom-
mended pressure transmitter without seals.
- Transmitters with o-rings of 70 EPDM 281:
permissible maximum values: 15 bar/ 60° C and
10 bar/ 60 up to 90°C.
- Transmitters with o-rings of FKM Vi 567:
permissible maximum values: 15 bar/ 60° C.
!Handle this high-sensitive electronic precision
measuring device with care, both in packed and
unpacked condition!
!There are no modifications/changes to be made on the
device.
!Do not throw the package/device!
!To avoid damaging the diaphragm, remove packaging
and protective cap directly before starting assembly. The
delivered protective cap has to be stored!
!Place the protective cap on the pressure port again
immediately after disassembling.
!Handle the unprotected diaphragm very carefully - it is
very sensitive and may be easily damaged.
!Do not use any force when installing the device to pre-
vent damage of the device and the plant!
!For installations outdoor and in damp areas following
these instructions:
- To prevent moisture admission in the plug the de-
vice should be installed electrically after mounting,
at once. Otherwise a moisture admission has to be
blocked e.g. by using a suitable protection cap.
(The ingress protection in the data sheet is valid for
the connected device.)
- Choose an assembly position, which allows the
flow-off of splashed water and condensation. Avoid
permanent fluid at sealing surfaces!
- When using a cable gland or outlet device, turn the
outgoing cable downwards. If the cable has to be
turned upwards, then point it downward so the
moisture can drain.
- Install the device in such a way that it is protected
from direct solar irradiation. Direct solar irradiation
can lead to the permissible operating temperature
being overstepped in the worst case. By this the
operability of the device can be affected or dam-
aged. If the internal pressure increases due to solar
irradiation, measurement errors may be caused.
!For devices with gauge reference in the housing (small
hole next to the electrical connection), install the device
in such a way, that the gauge reference is protected
from dirt and moisture. Should the device be exposed to
fluid admission, the functionality will be blocked by the
gauge reference. An exact measurement in this condi-
tion is not possible. Furthermore this can lead to dam-
ages on the device.
Take note that no inadmissibly high mechanical stresses
occur at the pressure port as a result of the installation,
since this may cause a shifting of the characteristic
curve or to the demage. This is especially important for
very small pressure ranges as well as for devices with a
pressure port made of plastic.
In hydraulic systems, position the device in such a way
that the pressure port points upward (ventilation).
Provide a cooling line when using the device in steam
piping.
If there is any danger of damage by lightning or
overpressure when the device is installed outdoor, we
suggest putting a sufficiently dimensioned overpressure
protection between the supply or switch cabinet and the
device.
If the device is installed with the pressure connection up,
it has to be made sure that no liquid drain off at the
case. Humidity and dirt can block the relative cover in
the case and it could lead to malfunctions through this.
Dust and dirt must be removed from the edge of the
thread connection of the electrical connection if required.
3.2 General installation steps
- Carefully remove the pressure measuring device from
the package and dispose of the package properly.
- Go ahead as detailed in the specific instructions below.
3.3 Installation steps for DIN 3852
DO NOT USE ANY ADDITIONAL SEALING MATERI-
ALS, LIKE YARN, HEMP OR TEFLON TAPE!
- Check to ensure the proper groove fitting of the o-ring
and additionally to ensure no damage to the o-ring.
- Ensure that the sealing surface of the taking part is per-
fectly smooth and clean. (RZ 3.2)
- Screw the device into the corresponding thread by hand.
- If you have a device with a knurled ring, the transmitter
has to be screwed in by hand only.
- Devices with a spanner flat have to be tightened with an
open-end wrench (wrench size of steel: G1/4": approx. 5
Nm; G1/2": approx. 10 Nm; G3/4": approx. 15 Nm; G1":
approx. 20 Nm; G1 1/2": approx. 25 Nm; wrench size of
plastic: max. 3 Nm).
- The indicated tightening torques must not be
exceeded!
Fig. 1 manufacturing label
DMP 331
DMP 331P
74-06
Ordering code
Connector pinout
Type
designation
Supply
Nominal
pressure
range
Signal
Serial
number

DMU-ES_OEM_E_230516
3.4 Installation steps for EN 837
- Use a suitable seal, corresponding to the medium and
the pressure input (e. g. a cooper gasket).
- Ensure that the sealing surface of the taking part is per-
fectly smooth and clean. (RZ 6.3)
- Screw the device into the corresponding thread by hand.
- Tighten it with a wrench (for G1/4": approx. 20 Nm; for
G1/2": approx. 50 Nm).
- The indicated tightening torques must not be
exceeded!
- Note: permitted pressure ranges according to
EN 837!
for G1/4“ and G1/2“ according to EN837:
G1/4“
EN837
PN ≤ 600 bar Counterpart has to be of
steel according to
DIN17440 with strength
Rp0,2 ≥ 190 Nmm2
G1/2“
EN837
PN ≤ 1000 bar
G1/4“
EN837
P
N
> 600 bar,
PN ≤ 1000 bar
Counterpart has to be of
steel according to
DIN17440 with strength
Rp0,2 ≥ 260 Nmm2
G1/2“
EN837
PN > 1000 bar,
PN ≤ 1600 bar
3.5 Installation steps for NPT
- Use a suitable seal (e. g. a PTFE-strip).
- Screw the device into the corresponding thread by hand.
- Tighten it with a wrench (for 1/4" NPT: approx. 30 Nm;
for 1/2" NPT: approx. 70 Nm).
- The indicated tightening torques must not be
exceeded!
3.6 Installation steps for flare
- Cut the end at right angle to the piping and remove all
internal and external burrs.
- Make the flare; depending on the usage, the device has
to be tightened with max. 10 Nm.
- The indicated tightening torques must not be
exceeded!
3.7 Installation steps for internal threads M20x1.5 and
9/16" UNF (for DMP 334)
- Screw the high pressure connection into the internal
thread of the DMP 334 and tighten it properly with
approx. 160 Nm.
DANGER! The high pressure tube seals metal-
to-metal in the chamfer of the pressure port. No
further seal is allowed with this high pressure
connection. A wrong installation can cause
enormous danger!
3.8 Installation steps for dairy pipe
- Check to ensure that the O-ring fits properly into the
intended groove in the mounting part.
- Center the dairy pipe connection in the counterpart.
- Screw the cup nut onto the mounting part.
- Then tighten it with a hook wrench.
3.9 Installation steps for Clamp and Varivent
- Use a suitable seal corresponding to the medium and
the pressure input.
- Put the seal onto the corresponding mounting part.
- Center the Clamp or Variventconnection on the fitting
counterpart with seal.
- Then fit the device with a suitable fastening element (e.
g. semi-ring or retractable ring clamp) according to the
supplier’s instructions.
3.10 Installation steps for connecting flanges
- Use a suitable seal corresponding to the medium and
pressure input. (e. g. a fiber gasket).
- Put the seal between connecting flange and counter
flange.
- Install the device with 4 resp. 8 screws (depending on
flange version) on the counter flange.
4. Electrical Installation
WARNING! Install the device in currentless condition
only!
Establish the electrical connection of the device according to
the technical data shown on the manufacturing label, the
following table and the respective wiring diagram.
Pin configuration:
Wiring diagrams:
2-wire-system (current)
3-wire-system (current/supply)
!For devices with cable gland as well as cable socket,
you have to make sure that the external diameter of the
used cable is within the allowed clamping range.
Moreover you have to ensure that it lies in the cable
gland firmly and cleftlessly!
!For the installation of a device with cable outlet following
bending radiuses have to be complied with:
cable without ventilation tube:
static installation : 5-fold cable diameter
dynamic application: 10-fold cable diameter
cable with ventilation tube:
static installation : 10-fold cable diameter
dynamic application: 20-fold cable diameter
!Please note for devices with ISO 4400 or Buccaneer
plug, that the cable socket has to be mounted properly
to ensure the ingress protection mentioned in the data
sheet. Please check if the delivered seal is placed
between plug and cable socket. After connecting the
cable fasten the cable socket on the device by using the
screw.
!On devices with field housings, the terminal clamps are
situated under the metal cap. To install the device
electrically, the cap must be screwed off. Before the
cover is screwed on again, the O-ring and the sealing
surface on the housing have to be checked for damages
and if necessary to be changed! Afterwards screw the
metal cap on by hand and make sure that the field
housing is firmly locked again.
!Prevent the damage or removal of the PTFE filter which
is fixed over the end of the air tube on devices with cable
outlet and integrated air tube.
For the electrical connection a shielded and twisted
multicore cable is recommended.
If a transition is desired from a transmitter cable with
gauge tube to a cable without gauge tube, we
recommend our terminal box KL 1 or KL 2.
5. Initial start-up
WARNING! Before start-up, the user has to check for
proper installation and for any visible defects.
WARNING! The device can be started and operated by
authorized personnel only, who have read and under-
stood the operating manual!
WARNING! The device has to be used within the
technical specifications, only! (compare the data in the
data sheet)
The transmitter shall be supplied by Limited Energy
Source (per UL 61010) or NEC Class 2 Power Source.
Devices with an accuracy of 0.1 % FSO have micro-
controlled electronics for processing and improving the
signal. Principally, the processing takes more time as for
analogue sensors, which have only an amplifier. Due to
this longer response time, the output signal follows the
measured value discontinuously. For nearly stable
measured values, this characteristic is secondary.
Please compare the specification of the response time in
the data sheet.
Intelligent devices with optional communication
interfaces can also be configured by these electronics.
Offset, span and damping are programmable within the
limits given in the data sheet. For configuring the device,
the programming kit CIS 510 consisting of Adapt 1,
Windowscompatible programming software
P-Scale 510, power supply and connecting cable is
necessary. This can be ordered additionally from
BD SENSORS.
6. Placing out of service
WARNING! Disassemble the device only in current and
pressure less condition! Check before disassembly, if it
is necessary to drained off the media before dismantling!
WARNING! Depending on the medium, it may cause
danger for the user. Comply therefore with adequate
precautions for purification.
7. Maintenance
In principle, this device is maintenance-free. If desired, the
housing of the device can be cleaned using a damp cloth and
non-aggressive cleaning solutions, in switched-off state.
With certain media, however, the diaphragm may be polluted
or coated with deposit. It is recommended to define corre-
sponding service intervals for control. After placing the device
out of service correctly, the diaphragm can usually be
cleaned carefully with a non-aggressive cleaning solution and
a soft brush or sponge. If the diaphragm is calcified, it is
recommended to send the device to BD SENSORS for
decalcification. Please note the chapter “Service/Repair”
below.
!A false cleaning of the device can cause an irreparable
damage on the diaphragm. Therefore never use pointed
objects or pressured air for cleaning the diaphragm.
8. Service / Repair
8.1Recalibration
During the life-time of a transmitter, the value of offset and
span may shift. As a consequence, a deviating signal value in
reference to the nominal pressure range starting point or end
point may be transmitted. If one of these two phenomena
occurs after prolonged use, a recalibration is recommended
to ensure furthermore high accuracy.
8.2 Return
Before every return of your device, whether for recalibration,
decalcification, modifications or repair, it has to be cleaned
carefully and packed shatter-proofed. You have to enclose a
notice of return with detailed defect description when sending
the device. If your device came in contact with harmful
substances, a declaration of decontamination is additionally
required. Appropriate forms can be downloaded from our
homepage www.bdsensors.com. Should you dispatch a
device without a declaration of decontamination and if there
are any doubts in our service department regarding the used
medium, repair will not be started until an acceptable
declaration is sent.
If the device came in contact with hazardous
substances, certain precautions have to be
complied with for purification!
9. Disposal
The device has to be disposed of according to
the European Directives 2002/96/EG and
2003/108/EG (on waste electrical and electronic
equipment). It is prohibited to place electrical and
electronic equipment in domestic refuse!
WARNING! Depending on the used medium, deposit on
the device may cause danger for the user and the envi-
ronment. Comply with adequate precautions for purifica-
tion and dispose of it properly.
10. Warranty conditions
The warranty conditions are subject to the legal warranty
period of 24 months from the date of delivery. In case of
improper use, modifications of or damages to the device, we
do not accept warranty claims. Damaged diaphragms will
also not be accepted. Furthermore, defects due to normal
wear are not subject to warranty services.
11. Declaration of conformity / CE
The delivered device fulfils all legal requirements.
The applied directives, harmonised standards and documents
are listed in the EC declaration of conformity, which is avail-
able online at: http://www.bdsensors.com.
Additionally, the operational safety is confirmed by the CE
sign on the manufacturing label.
Electrical
connections ISO 4400 Binder 723 (5-pin) Binder 723 (7-pin)
M12x1 /
metal
(4-pin)
field-
housing
cable-
colours
DIN47100
Buccaneer
(4-pin)
TRIM TRIO
(4-pin)
supply +
supply −
signal + (only for 3-wire)
1
2
3
3
4
1
3
1
6
1
2
3
IN +
IN –
OUT +
wh (white)
bn (brown)
gn (green)
1
2
3
1
2
3
s
hield
ground pin 5 2 4
ye/gn
(yellow /
green)
4 4
communication- RxD
interface
TxD
GND
-
-
-
-
-
-
4
5
7
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
digital signal supply +
RS485 GND
pin A
pin B
-
-
-
-
3
4
1
2
-
-
-
-
1
3
2
4
-
-
-
-
wh (white)
bn (brown)
ye (yellow)
pk (pink)
-
-
-
-
-
-
shield
- 5 - pressure
port
ye/gn
(yellow /
green)
- -
supply + / in +
supply – / in -
V
S
A
p
I
supply + / in +
signal + / out
V
S
A
/
V
p
I/U
supply – / in -