BE BE9400DFS User manual
user manual
GENERATOR
BE9400DFS
2
Introduction
4 Using the Operators Manual
Product Identification
5 Generator
5 Engine
Safety
6 Safety Rules
6 Hazard Symbols and Meanings
9 Ground Fault Circuit Interrupter Protection
Assembly
12 Assembling the Accessory Kit
Generator Components
13 9400W Component Chart
Preparing the Generator
14 Grounding the Generator
Pre-Operation Checklist
15 Engine Oil
15 Fuel
16 General Recommendations
16 Fuel Type
16 Check Component Parts
17 Check Generator Surroundings
Starting the Generator
17 LPG
18 Recoil Start
19 Electric Start
TABLE OF CONTENTS
3
Operation
20 Using Electric Power
20 AC Application
Stopping the Generator
21 Stopping the Generator
21 Oil Sensor
Maintenance
22 Maintenance Schedule
22 Maintenance
23 Changing Engine Oil
23 Servicing the Air Filter
23 Cleaning and Gapping Spark Plug
23 Cleaning Fuel Strainer
23 Periodic Operation and Inspection
24 Cleaning Spark Arrestor Screen
24 Valve Clearance
Transporting
25 Transporting
Storage
25 Preparation for Storage
26 Storage
Warranty
27 Warranty
TABLE OF CONTENTS
4
Using the Operator’s manual
The operating manual is an important part of your generator. It
should be read thoroughly before initial use, and referred to often
to make sure adequate safety and service concerns are being
addressed.
Reading the owner’s manual thoroughly will help avoid any personal
injury or damage to your machine. By knowing how best to operate
this machine you will be better positioned to show others who may
also operate the unit.
This manual is written to take you from the safety requirements
to the operating functions of your machine. You can refer back to
the manual at any time to help troubleshoot any specific operating
functions, so store it with the machine at all times.
Attention: Read through the complete
manual prior to the initial use of your
generator.
INTRODUCTION
5
INTRODUCTION
Record Identification Numbers
GENERATOR
If you need to contact an Authorized Dealer or Customer
Service line (1-866-850-6662) for information on servicing, always
provide the product model and identification numbers.
You will need to locate the model and serial number for the
machine and record the information in the places provided below.
Date of Purchase:
Dealer Name:
Dealer Phone:
Product Identification Numbers
Model Number:
Serial Number:
PRODUCT IDENTIFICATION
6
The safety alert symbol ( ) is used with a signal word (DANGER,
CAUTION, WARNING), a symbol and/or a safety message to alert
you to hazards.
DANGER indicates a hazard which, if not avoided, will result in
death or serious injury.
WARNING indicates a hazard which, if not avoided, could result
in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result
in minor or moderate injury.
NOTICE indicates a situation that could result in equipment
damage. Follow safety messages to avoid or reduce the risk of
injury or death.
Hazard Symbols and Meanings
Save these Instructions
Safety Rules
This is the safety alert symbol. It is used
to alert you to potential personal injury
hazards. Obey all safety messages that
follow this symbol to avoid possible
injury or death.
explosion
kickback read manual
fire electric shock
toxic fumes
SAFETY
7
WARNING
Generator exhaust contains carbon monoxide,
a poisonous gas that can kill you.
You CANNOT smell or see this gas.
• Use the generator outdoors, away from open windows, vents,
or doors that could allow the carbon monoxide gas to come
indoors. Keep the generator at least 1 meter (3 feet) away from
any structure or building during use.
• NEVER use a generator indoors, including in homes, garages,
basements, crawl spaces, and other enclosed or partially-
enclosed areas, even with ventilation. Opening doors and
windows or using fans will not prevent carbon monoxide build-
up in the home.
• NEVER use a generator in enclosed or partially-enclosed spaces.
Generators can produce high levels of carbon monoxide very
quickly. When you use a portable generator, remember that you
cannot smell or see carbon monoxide. Even if you can’t smell
exhaust fumes, you may still be exposed to carbon monoxide.
• NEVER operate the generator in an explosive atmosphere, near
combustible materials or where ventilation is not sucient to
carry away exhaust fumes. Exhaust fumes can cause serious
injury or death.
• If you start to feel sick, dizzy, or weak while using a generator,
get to fresh air RIGHT AWAY. DO NOT DELAY. The carbon
monoxide from generators can rapidly lead to full incapacitation
and death.
• If you experience serious symptoms, get medical attention
immediately. Inform medical sta that carbon monoxide
poisoning is suspected. If you experienced symptoms while
indoors, have someone call the fire department to determine
when it is safe to re-enter the building.
SAFETY
WARNING: This product can expose you to
chemicals including lead, which is known to the
State of California to cause cancer and birth
defects or other reproductive harm. For more
information, go to www.P65Warnings.ca.gov.
Wash hands after handling.
8
WARNING
Fuel and its vapors are extremely flammable and
explosive.
Fire or explosion can cause severe burns or death.
When Adding or Draining Fuel
• Observe all safety regulations for the safe handling of fuel.
Handle fuel in safety containers. If the container does not have
a spout, use a funnel.
• Do not overfill the fuel tank, leave room for the fuel to expand.
• Do not refill fuel tank while the engine is running. Before
refueling the generator, turn it o and let it cool down. Gasoline
spilled on hot engine parts could ignite.
• Fill the tank only on an area of bare ground. While fueling the
tank, keep heat, sparks and open flame away. Carefully clean up
any spilled fuel before starting engine.
• Always fill fuel tank in an area with plenty of ventilation to avoid
inhaling dangerous fumes.
• NEVER store fuel for your generator in the home. Gasoline,
propane, kerosene, and other flammable liquids should be
stored outside of living areas in properly-labeled, non-glass
safety containers. Do not store them near a fuel-burning
appliance, such as a natural gas water heater in a garage. If the
fuel is spilled or the container is not sealed properly, invisible
vapors from the fuel can travel along the ground and can be
ignited by the appliance’s pilot light or by arcing from electric
switches in the appliance.
WARNING
Starter cord kickback (rapid retraction) will pull
hand and arm toward engine faster than you can
let go which could cause broken bones, fractures,
bruises, or sprains resulting in serious injury.
• When starting the engine, pull cord slowly until resistance is felt
and then pull rapidly to avoid kickback.
• NEVER start or stop engine with electrical devices plugged in
and turned on.
SAFETY
9
SAFETY SAFETY
DANGER
Improper grounding can result in a risk of
electrocution. Check with a qualified electrician for
your local requirements if you are in doubt as to
whether the unit is properly grounded.
• This generator is equipped with a grounding terminal for added
protection. Using the ground path from the generator to an
external ground source as instructed in the section labeled
“Grounding Instructions” in the Preparation section of this
manual can be necessary. Please consult a qualified electrician
for local regulations.
• The generator is a potential source of electrical shock if not
kept dry.
• Keep the generator dry and do not use in rain or wet conditions.
To protect from moisture, operate it on a dry surface under
an open, canopy-like structure. Dry your hands if wet before
touching the generator.
• Plug appliances directly into the generator. Or, use a heavy duty,
outdoor-rated extension cord that is rated (in watts or amps) at
least equal to the sum of the connected appliance loads. Check
that the entire cord is free of cuts or tears and that the plug has
all three prongs,especially a grounding pin.
• NEVER try to power the house wiring by plugging the generator
into a wall outlet, a practice known as “back feeding”. This is an
extremely dangerous practice that presents an electrocution
risk to utility workers and neighbors served by the same utility
transformer. It also bypasses some of the built-in household
circuit protection devices. If you must connect the generator
to the house wiring to power appliances, have a qualified
electrician install the appropriate equipment in accordance
with local electrical codes.
This product has been designed with internal grounding or
floating bonded neutral. If it should malfunction or breakdown,
grounding provides a path of least resistance for electric current
to reduce the risk of electric shock.
10
• Do not enclose the generator or cover it. The generator may
become overheated if it is enclosed. If generator has been covered
to protect if from the weather during non use, be sure to remove
it and keep it well away from the area during generator use.
• Operate the generator on a level surface. It is not necessary to
prepare a special foundation for the generator. However, the
generator will vibrate on an irregular surface, so choose a level
place. If the generator is tilted or moved during operation, fuel
may spill and/or the generator may tip over, causing a hazardous
situation. Proper lubrication cannot be expected if the generator
is operated on a steep incline or slope. In such a case, piston
seizure may occur even if the oil is above the upper level.
• Pay attention to the wiring or extension cords from the generator
to the connected device. If the wire is under the generator or in
contact with vibrating part, it may break and possibly cause a fire,
generator burnout, or electric shock hazard. Replace damaged or
worn cords immediately.
• Do not operate in rain, in wet or damp conditions, or with wet
hands. The operator may suer severe electric shock if the
generator is wet due to rain or snow. If wet, wipe and dry it well
before starting. Do not pour water directly over the generator,
nor wash it with water.
• Be extremely careful that all necessary electrical grounding
procedures are followed during each and every use. Failure to do
so can be fatal.
• DO NOT smoke while charging a battery. The battery emits
flammable hydrogen gas, which can explode if exposed to
electric arcing or open flame. Keep the area well ventilated and
keep open flames / sparks away when charging a battery.
• The engine becomes extremely hot during and for some time after
operation. Keep combustible materials well away from generator
area. Be very careful not to touch any parts of the hot engine
especially the muer area or serious burns may result.
Important Safety Instructions
WARNING
To reduce the risk of injury, read this operator’s
manual completely before using.
When using this product, the following basic
precautions should always be followed.
SAFETY
11
SAFETY
• Keep children and all bystanders at a safe distance from work
area.
• It is absolutely essential that you know the safe and proper use of
the power tool or appliance that you intend to use. All operators
must read, understand and follow the tool / appliance owners
manual. Tool and appliance applications and limitations must be
understood. Follow all directions given on labels and warnings.
Keep all instruction manuals and literature in a safe place for
future reference.
• Use only “LISTED” extension cords. When a tool or appliance is
used outdoors, use only extension cords marked “For Outdoor
Use”. Extension cords, when not in use should be stored in a dry
and well ventilated area.
• Always switch o generator’s AC circuit breaker and disconnect
tools or appliances when not in use, before servicing, adjusting,
or installing accessories and attachments.
• Make sure the engine is stopped before starting any maintenance,
servicing or repair.
NOTE:
Ensure maintenance and repair of the generator are performed by
properly trained personnel only.
SAVE THESE INSTRUCTIONS
12
ASSEMBLY
ASSEMBLY
Assembling the Accessory Kit
NOTE: The wheels are not intended for over-the-road use.
1. Installing the wheels
• Slide the axle through the
frame brackets.
• Slide on the hub,wheel and
flat washer,then insert the
cotter pin through the wheel
axle hole.
• Bend the cotter pin tabs
outward to lock the pin in
place.
2. Installing the wheel
bumpers.
• Insert an M6 bolt through the
rubber bumper and insert an
M8 bolt through the bottom
of the bumper bracket. Secure
the bolt with an M8 flange nut.
• Install an M8 bolt though the
generator frame and though
top of the bumper bracket.
Secure the bolt with an M8
flange nut.
3. Installing the handle
assembly.
• Insert the handle bracket
onto the generator frame and
secure with two M8 bolts and
two M8 flange nuts.
• Align the handle assembly
holes with the handle bracket holes and secure with one M8 bolt
and one M8 flange nut.
2.1 UNPACKING
2.2 ASSEMBLY
2.2.1 ASSEMBLING THE ACCESSORY
T
& NOTE The wheels are Not intended r
over-the-road use.
4
lt
fl
0
1.
2.1 UNPACKING
2.2 ASSEMBLY
2.2.1 ASSEMBLING THE ACCESSORY
T
& NOTE The wheels are Not intended r
over-the-road use.
4
lt
fl
0
1.
2.1 UNPACKING
2.2 ASSEMBLY
2.2.1 ASSEMBLING THE ACCESSORY
T
& NOTE The wheels are Not intended r
over-the-road use.
4
lt
fl
0
1.
13
ASSEMBLY
Read this operator’s manual and safety
rules before operating your generator.
1. Engine Switch
2. AC Circuit Breaker
3. Oil Drain Plug
4. Oil Fill Cap/Dipstick
5. Spark Plug
6. Battery
7. Ground Terminal
8. Receptacle
9. Muer
16. 15.
17.
11.
14.
7.
13. 1. 4.
6.
9. 10.
8.
5.
12.
10. Air Filter
11. Fuel Valve
12. Choke Lever
13. Fuel Gauge
14. Fuel Tank Cap
15. Fuel Tank
16. Recoil Starter
17. Receptacle
be9400dfs 9400watt
GENERATOR COMPONENTS
&
Control panel
'
e
GASOLINE/LPG
transfer switch
6
Thermal
w
o�
START
ON
OFF
OIL ALERT
LAMP
ENGINE SWITCH
OFF
OFF
AC BREAKER
32A
HOURS
1/10
oil alert
14
Grounding Instructions
The ground terminal on the frame can be used to connect the
generator to a suitable ground source. The ground path should be
made with #8 size wire. Connect the grounding wire securely to
the ground terminal. Connect the other end of the wire securely to
a suitable ground source.
A metal underground water pipe in direct contact with the earth
for at least 10 feet can be used as a grounding source. If a pipe is
unavailable, an 8 foot length of pipe or rod may be used as the
ground source. The pipe should be 3/4” diameter or larger and the
outer surface must be noncorrosive. If a steel or iron rod is used
it should be at least 5/8” diameter and if a nonferrous rod is used
it should be at least 1/2” diameter and be listed as material for
grounding. Drive the rod or pipe to a depth of 8’. If a rock bottom
is encountered less than 4’ down, bury the rod or pipe in a trench.
All electrical tools and appliances operated from this generator,
must be properly grounded by use of a third wire or be “Double
Insulated”.
It is recommended to:
1. Use electrical devices with 3 prong power cords.
2. Use an extension cord with a 3 hole receptacle and a 3 prong plug
at the opposite ends to ensure continuity of the ground protection
from the generator to appliance.
We strongly recommend that all applicable regulations relating to
grounding specifications be checked and followed.
DANGER
Improper connection of the equipment grounding
conductor can result in a risk of electrocution.
Check with a qualified electrician if you are in doubt as to
whether the unit is properly grounded for your local regulations.
PREPARING THE GENERATOR
WARNING
Always check the level of the engine oil prior to
starting the generator.
• Failure to do so could cause the engine to seize if the oil is low
or empty.
15
Engine Oil
Before checking or refilling oil, be sure generator is located on
stable and level surface with engine stopped.
1. Remove oil dipstick
and check the
engine oil level.
2. If oil level is below
the lower level line,
refill with suitable
oil to upper level
line. Do not screw
in the oil dipstick
when checking oil
level. Do not over fill.
3. Change oil if contaminated.
4. Check engine oil level before starting each time thereafter.
Use no special additives. Select the oil’s viscosity grade according
to the expected operating temperature (also see chart).
Above 40°F, use SAE 30
Below 40°F and down to 1ºF, use lOW-30
Below 10°F, use synthetic 5W-30
Fueling
WARNING
Gasoline is extremely flammable and its vapors
can explode if ignited.
• DO NOT refuel while smoking or near open flame or other
such potential fire hazards.
• Store gasoline only in approved containers, in well ventilated,
unoccupied buildings and away from sparks or flames.
• DO NOT fill the tank while the engine is hot or running, since
spilled fuel could ignite if it comes in contact with hot parts or
sparks from ignition.
• DO NOT start the engine near spilled fuel.
• NEVER use gasoline as a cleaning agent.
PRE-OPERATION CHECKLIST
°
°
°
60
80
i
7
�
•
.
-
-
16
1. If fuel level is low, refill with unleaded
automotive gasoline.
2. Check fuel gauge while filling.
3. When using the generator for the
first time or stopping due to the fuel
running out, pull the recoil handle
several times after filling the tank.
General Recommendations
• Purchase gasoline in small quantities
and store in clean, approved
containers.
• To minimize gum deposits in your fuel
system and to insure easy starting,
do not use gasoline left over from the
previous season.
• Do not add oil to the gasoline.
• Consider adding fuel stabilizer before
running or starting the generator.
Fuel Type
• For best results use only clean, fresh,
unleaded gasoline. Do not use any fuel
with more than 10% added ethanol, and
never use E85 fuel.
• Do not mix oil with gasoline.
WARNING
DO NOT overfill the tank, leave room for the fuel
to expand. If the fuel tank is over filled, fuel can
overflow onto a hot engine and cause a FIRE or
EXPLOSION. If fuel spills, wait until it evaporates
before starting engine. Check fuel lines, tank, cap
and fittings frequently for cracks or leaks. Replace
if necessary.
Check Component Parts
Check following items before starting engine:
1. Fuel leakage from fuel hose, etc.
2. Bolts and nuts for looseness.
3. Components for damage or breakage.
4. Generator not resting on or against any
adjacent wiring.
PRE-OPERATION CHECKLIST
°
°
°
60
80
i
7
�
•
.
-
-
°
°
°
60
80
i
7
�
•
.
-
-
°
°
°
60
80
i
7
�
•
.
-
-
°
°
°
60
80
i
7
�
•
.
-
-
pull
max oil
level
fuel gauge
empty
17
starting your generator
WARNING
Keep area clear of flammables or other hazardous
materials.
• Keep generator at least 3ft (1m) away from buildings or other
structures. Keep at least 5ft (152cm) of clearance on all sides
of generator including overhead.
• Only operate generators in a dry, well ventilated area.
• Keep exhaust pipe clear of foreign objects.
• Keep generator away from open flame. No Smoking!
• Keep generator on a stable and level surface.
• Do not block generator air vents with paper or other material.
• Do not touch hot part and avoid hot exhaust gases.
• Contact the original equipment manufacturer, retailer, or
dealer to obtain a spark arrester designed for the exhaust
system installed on this engine.
• Replacement parts must be the same and installed in the same
position as the original parts.
PRE-OPERATION CHECKLIST
When using “LPG”, put
the transfer switch on LPG
position; when using gasoline,
put the change-over switch
at “GAS” position and put the
fuel valve at “open” position.
Before using this product, please install an
automatic (manual) shut-off valve in front
of the primary pressure reducing valve.
The automatic (manual) shut-off valve can
be closed to ensure user safety when the
generator is stopped.
Before using this product, please install an
automatic (manual) shut-off valve in front
of the primary pressure reducing valve.
The automatic (manual) shut-off valve can
be closed to ensure user safety when the
generator is stopped.
18
STARTING YOUR GENERATOR
1. Make sure all appliances are
disconnected from the generator.
2. Move engine choke lever to the “OFF”
position.
3. For recoil start, firmly grasp the recoil
handle and pull slowly until increased
resistance is felt. Pull rapidly up and
away.
4. When engine starts, move choke
lever to 1/2-CHOKE position until
engine runs smoothly and then
fully into “ON” position. If engine
falters, move choke back out to
1/2-CHOKE position until engine
runs smoothly and then fully into
“ON” position.
Recoil Start
CAUTION
When starting the engine with the recoil start, set the toggle
switch in the “ON” position before pulling the starter handle.
ON
OFF Sta
9
1,
ON
OFF Sta
9
1,
NOTICE
If engine fires, but does not continue to run, move choke
lever to the “OFF” position and repeat starting instructions.
NOTICE
If engine fails to start after 3 pulls, or if unit shuts down during
operation, make sure unit is on a level surface and check for
proper oil level in crankcase. This unit may be equipped with a
low oil protection device. If so, oil must be checked at proper
level for engine to start and run.
19
Electric Start
1. Make sure all appliances are
disconnected from the generator.
2. Turn engine choke switch to the
START “ON” position. (When the
engine is warm or temperature is
high, start engine with the choke
switch in the “OFF” position).
3. Set the toggle switch to the
middle “ON” position. Press and
hold the toggle to the start
position to engage
the starter. Release, set toggle to
the “ON” position when engine is
running.
To prolong the life of starter components, DO NOT hold key in
“start” position for more than 15 seconds, and pause for at least 1
minute between starting attempts.
CAUTION
Do not connect appliances with defective power cords and/or
plugs.
• Be sure appliances are not connected to generator when
starting up. Starting the generator with an appliance connected
could result in damage to the generator and/or appliances and
personal injury.
• DO NOT turn the starting motor over 5 seconds continuously.
If the engine fails to start, return the toggle switch to the “ON”
position and wait about 10 seconds and then start again.
• DO NOT press the toggle switch to the “START” position when
the engine is running to prevent damage of starting motor.
CAUTION
• Do not overload the generator.
• Do not overload individual panel receptacles. These outlets
are protected against overload with push-to-reset-type circuit
breakers. If amperage rating of any circuit breaker is exceeded,
that breaker opens and the electrical output to that receptacle
is lost.
STARTING YOUR GENERATOR
ON
OFF Sta
9
1,
20
Using Electric Power
Connecting Electrical Loads
1. Let engine run stable and warm up for a few minutes after starting.
2. Plug in and turn on the electrical loads.
Wattage Information
Some appliances need a “surge” of energy when starting. This
means that the amount of electrical power needed to start the
appliance may exceed the amount needed to maintain its use.
Electrical appliances and tools normally come with a label
indicating voltage, cycles / Hz, amperage (amps) and electrical
power needed to run the appliance or tool.
Check with your nearest dealer or service provider with questions
regarding power surge of certain appliances or power tools.
• Electrical loads such as incandescent lamps and hot plates
require the same wattage to start as is needed to maintain use.
• Loads such as fluorescent lamps require 1.2 to 2 times the
indicated wattage during start-up.
• Loads for mercury lamps require 2 to 3 times the indicated
wattage during start-up.
• Electrical motors require a large starting current. Power
requirements depend on the type of motor and its use. Once
enough “surge” is attained to start the motor, the appliance will
require only 30% to 50% of the wattage to continue running.
WARNING
Risk of electrocution. Make sure that the appliance
is switched o before connecting it to the
generator.
• DO NOT move the generator while it is running.
NOTICE
• Start generator and let engine stabilize before connecting
electrical loads. Connect electrical loads in OFF position then
turn ON for operation.
• Turn electrical loads OFF and disconnect from generator before
stopping generator.
NOTICE
DO NOT exceed the generator’s wattage/amperage capacity.
Exceeding generators wattage/amperage capacity could
damage generator and/or electrical devices connected to it.
OPERATION
OPERATION/
STOPPING THE GENERATOR
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