Beckhoff CP9030 User manual

Operating instructions for
Beckhoff CP9030 / CP9035
CP-Link Cards
Version: 1.5
Date: 2009-10-05

General instructions
Table of contents
1.
2.
3.
4.
5.
6.
7.
8.
General instructions 5
Notes on the Documentation 5
Liability Conditions 5
Beckhoff CP-Link System Description 6
CP-Link 6
Example: CP-Link "Single" Connection 7
Multi CP-Link 8
Example: CP-Link "Double" Connection 9
Technical Data CP9030 10
Layout of the BECKHOFF CP-Link Card 10
Cable and jumper configurations 16
Advantech SBC 16
Bayview 50 / 52 Graphic Card 16
Boser HS6237 SBC 16
Inside Technology 686LCD SBC 17
MITAC 251 SBC 17
Vampower 7 Graphic Card 17
Vampower 8 Graphic Card 17
View of the CP9030 Slot Cover 18
CP9030 DPRAM Memory Allocation 19
CP9030 card pin assignments 22
Description of the Status LEDs 26
Jumper Assignments 27
ISA bus current consumption 27
Technical Data CP9035 28
Layout of the BECKHOFF CP-Link Card 28
Cable and jumper configurations 30
CP9035 card pin assignments 30
Description of the Status LEDs 33
Jumper Assignments 34
Current consumption 34
View of the CP9035 Slot Cover 35
Technical Data CP9035 with DVI-Add Card 36
Layout of the CP9035 with DVI-Add Card 36
Multi CP-Link Cable-sets 37
CP-Link connecting cable 38
Appendix 40
Beckhoff Support & Service 40
Beckhoff branches and partner companies 40
Beckhoff Headquarters 40
Beckhoff Support 40
Beckhoff Service 40
CP9030 / CP9035 3

General instructions
4 CP9030 / CP9035

General instructions
General instructions
Notes on the Documentation
This description is only intended for the use of trained specialists in control
and automation engineering who are familiar with the applicable national
standards. It is essential that the following notes and explanations are
followed when installing and commissioning these components.
Liability Conditions
The responsible staff must ensure that the application or use of the
products described satisfy all the requirements for safety, including all the
relevant laws, regulations, guidelines and standards.
The documentation has been prepared with care. The products described
are, however, constantly under development. For that reason the
documentation is not in every case checked for consistency with
performance data, standards or other characteristics. None of the
statements of this manual represents a guarantee (Garantie) in the
meaning of § 443 BGB of the German Civil Code or a statement about the
contractually expected fitness for a particular purpose in the meaning of
§ 434 par. 1 sentence 1 BGB. In the event that it contains technical or
editorial errors, we retain the right to make alterations at any time and
without warning. No claims for the modification of products that have
already been supplied may be made on the basis of the data, diagrams
and descriptions in this documentation.
© This documentation is copyrighted. Any reproduction or third party use of
this publication, whether in whole or in part, without the written permission
of Beckhoff Automation GmbH, is forbidden.
CP9030 / CP9035 5

Beckhoff CP-Link System Description
Beckhoff CP-Link System Description
System
T ouch screen
PC keyboard
Einschub
Streifen
Einschub
Streifen
Einschub
Streifen
Einschub
Streifen
Einschub
Streifen
PLC keys
with LED
Diskette
drive
RS232
interface
5V power supply
LCD grafic-
controller
Motherboard
- Keyboard
- Serial interface
- Diskette drive
CP-Link
PC
multiplexer
CP-Link
Control Panel
multiplexer
12 V DC from PC
power supply
CP-Link
giga bit serial link
2 coaxial cable
(max. 100 m)
TFT display
PS/2 mouse
interface
START
Schub
STOP
K1
HELP
I
O
STOP
O
START
Schub
STOP
K1
HELP
I
O
Pushbutton
Extension
CP-Link
Flexibility Maximum flexibility for location of the Control Panel on the equipment.
The connection from the Control Panel to the PC itself is made via CP Link,
a transmission technology having a data rate in the gigabit range. CP Link
implements transmission segments up to 100 m on a twin-core coaxial
cable. No additional power supply is needed. The CP-Link Interface is
implemented as an ISA and PCI bus plug-in card and is thus usable in any
PC. The PC is also equipped with a graphics card providing an LCD
interface. The PC ports for LC display, keyboard, COM ports, PS/2 mouse
and floppy drive are converted by the CP-Link plug-in card into a high-
frequency serial signal and transmitted via coaxial cable to the Control
Panel. The CP-Link Interface in the Control Panel re-converts the serial
signal for the original PC ports, to which the components of the Control
Panel, such as keyboard, LC display, touch screen, touch pad, PS/2 mouse
and floppy drive are connected, but at a 100 meters longer distance than
would ordinarily be possible. There is a CP-Link channel for each direction
of the communication between the Control Panel and the PC. Two coaxial
cables are laid for this reason.
6 CP9030 / CP9035

Beckhoff CP-Link System Description
Example: CP-Link "Single" Connection
One Control Panel with Touchpad and Touchscreen
The signals required for the touchpad (RS232) and touchscreen (RS232)
are distributed through connector ST303 to the computer's individual COM
ports. The sequence of the COM ports only has to be maintained for the
installation of the corresponding drivers. The keyboard signals are also
passed via ST303 to the motherboard's own keyboard connection.
Switching between the various keyboards (Control Panel membrane
keypad, a keyboard socket which may be present on the Control Panel, and
external keyboard connection on the PC) is performed on the CP-Link
board, which means that it is possible to operate all the keyboards in
parallel.
The BNC cables are connected to the CP-Link A and CP-Link B connectors
on the CP-Link card. Orientation is aided by a red mark on the card. The
cable types and the corresponding lengths are described below.
Fig. 3
CP9030 / CP9035 7

Beckhoff CP-Link System Description
Multi CP-Link
Up to three Control Panels Up to three Control Panels can be connected to one PC. Each Control
Panel can be installed at a distance of up to 100 m from the PC, which
ensures maximum flexibility in locating the Control Panel on the equipment.
For each Control Panel, one CP-Link insert card is installed in the PC.
If a number of pointing devices or interfaces (touchpad, touchscreen,
RS232) are used with the Control Panel it is necessary for the PC to have a
corresponding number of interfaces.
Assembly and connections
in the PC
ext. keyboard
to
g
ra
p
hic card
CP- L I N K 0 1
CP- L I N K 0
2
CP- L I N K 0
3
All displays show the same image. This requires all the displays to have the
same format.
Data can be entered on the PC keyboard, on the keyboard of one of the
Control Panels or on a standard keypad connected to one of the Control
Panels or directly to the PC.
8 CP9030 / CP9035

Beckhoff CP-Link System Description
Example: CP-Link "Double" Connection
One Control Panel with Touchscreen and one Control Panel with
Touchpad
If we assume that the Control Panel with touchpad is connected to CP-Link
1 and that the Control Panel with touchscreen is connected to CP-Link 2,
then the signals from the one Control Panel for the touchpad (RS232) from
CP-Link 1 are passed to COM2, and the signals from the touchscreen
(RS232) of the other Control Panel are passed to COM 1. The keyboard
cable to the motherboard must be plugged into the card on the outside (CP-
Link 2). Further, a 1:1 connection from ST305 (CP-Link 1) to ST304 (CP-
Link 2) is required in order to pass the keyboard signals arising from CP-
Link 1 on to CP-Link 2.
The drivers must be installed in accordance with the assignments of the
touchpad and touchscreen.
The BNC cables are connected to the "CP-Link A" and "CP-Link B"
connectors on the CP-Link card. Orientation is aided by a red mark on the
card. The cable types and the corresponding lengths are described below.
Fig. 4
CP9030 / CP9035 9

Technical Data CP9030
Technical Data CP9030
Layout of the BECKHOFF CP-Link Card
CP9030_3
Fig. 5
1
ONDIP
234
ONDIP
12345678
S
T304
S
W500
ST404
SW400
ST306
ST203
ST501
ST303
ST305
ST302
ST301
S
T202
S
T202
IC
201
IC
500
C
P
-LinkA
C
P
-LinkB
CP9030_3
LED
01
JU201
JU401
JU402
J300
JU202
JU203
LED
02
LED
03
LED
04
LED
05
LED06
LED07
Bayview
Version1.1
V
ersion1.730
01.11.1998
10 CP9030 / CP9035

Technical Data CP9030
Configuration jumpers on the CP9030_3
Fig. 6
BECKHOFF CP9030_ 3
J201
J203
J205
J207
J209
J211
J213
J215
J217
J219
J221
J223
J225
J227
J229
J231
J233
J235
J237
J239
J241
J243
J245
J247
J249
J269J268 J267J266 J265J264 J263J262
J252 J254 J256 J258
J251 J253 J255 J257
J261 J260
J202
J204
J206
J208
J210
J212
J214
J216
J218
J220
J222
J224
J226
J228
J230
J232
J234
J236
J238
J240
J242
J244
J246
J248
J250
CP9030 / CP9035 11

Technical Data CP9030
CP9030_4
Fig. 7
ONDIP
12345678
S
T304
ST404
SW400
S
T306
ST600
ST501
S
T303
ST305
ST302
ST301
S
T202
S
T204
IC
201
IC
500
C
P
-LinkA
C
P
-LinkB
C
P9030_4
JU201
JU401
JU402
J300
J501J502
JU202JU200LED01LED02LE
D03LE
D04LE
D05
LE
D06
LE
D07
Bayview
Version1.1
V
ersion1.730
12 CP9030 / CP9035

Technical Data CP9030
Configuration jumpers on the CP9030_4
Fig. 8
BECKHOFF CP9030_ 4
J201
J203
J205
J207
J209
J211
J213
J215
J217
J219
J221
J223
J225
J227
J229
J231
J233
J235
J237
J239
J241
J243
J245
J247
J249
LO100
J269J268 J267J266 J265J264 J263J262
J252 J254 J256 J258
J251 J253 J255 J257
J261 J260
J202
J204
J206
J208
J210
J212
J214
J216
J218
J220
J222
J224
J226
J228
J230
J232
J234
J236
J238
J240
J242
J244
J246
J248
J250
CP9030 / CP9035 13

Technical Data CP9030
,
CP9030_5
Fig. 9
ONDIP
12345678
J100
JU402
JU401
LED06 LED07
LE
D05
LED04
LED03
LED02
LED01
S
T4
0
4
S
W400
S
T303
ST204
C
P
-LinkA
C
P
-LinkB
J300
J501J502
C
P9030_5
JU201
JU202JU200
Bayview
Version1.1
V
ersion1.730
ST305
S
T304
ST306 ST600
S
T501
ST202
ST301
ST302
ST500
14 CP9030 / CP9035

Technical Data CP9030
Configuration jumpers on the CP9030_5
Fig. 10
ST303
BECKHOFF CP9030_ 5
J201
J203
J205
J207
J209
J211
J213
J215
J217
J219
J221
J223
J225
J227
J229
J231
J233
J235
J237
J239
J241
J243
J245
J247
J249
LO100
J269J268 J267J266 J265J264 J263J262
J252 J254 J256 J258
J251 J253 J255 J257
J261 J260
J202
J204
J206
J208
J210
J212
J214
J216
J218
J220
J222
J224
J226
J228
J230
J232
J234
J236
J238
J240
J242
J244
J246
J248
J250
CP9030 / CP9035 15

Technical Data CP9030
Cable and jumper configurations
Advantech SBC
CLOSED
J207, J208, J209, J210, J214, J239, J240, J245
LO100 (CP9030_4) for 15 inch display
OPEN
It is essential that the remaining jumpers are OPEN to avoid damaging the
CP-Link card or the graphic card / SBC!
Ribbon Cable ST205 (50 pin RM2.0)
Pin assignment 1:1
Pin 1-6 of the post connector remain open
Bayview 50 / 52 Graphic Card
CLOSED
J201, J202, J206, J209, J212, J214, J217, J220, J223, J226, J229, J232,
J235, J238, J241, J247
LO100 (CP9030_4) for 15 inch display
OPEN
It is essential that the remaining jumpers are OPEN to avoid damaging the
CP-Link card or the graphic card / SBC!
Ribbon Cable ST202 (50 pin RM2.54)
Pin assignment 1:1
Pins 1-4 of the ribbon cable must be disconnected
Boser HS6237 SBC
CLOSED
J201, J202, J203, J204, J208, J239
LO100 (CP9030_4) for 15 inch display
OPEN
It is essential that the remaining jumpers are OPEN to avoid damaging the
CP-Link card or the graphic card / SBC!
Ribbon Cable ST205 (50 pin RM2.0)
Pin assignment 1:1
Pin 1-6 of the post connector remain open
Pins 1, 2 and 35 of the ribbon cable must be disconnected
16 CP9030 / CP9035

Technical Data CP9030
Inside Technology 686LCD SBC
CLOSED
J203, J209, J212, J214, J217, J220, J223, J226, J229, J232, J235, J238,
J240, J245, J250
LO100 (CP9030_4) for 15 inch display
OPEN
It is essential that the remaining jumpers are OPEN to avoid damaging the
CP-Link card or the graphic card / SBC!
Ribbon Cable ST202 (50 pin RM2.54)
Pin assignment 1:1
Pin 40 of the ribbon cable must be disconnected
MITAC 251 SBC
CLOSED
J203, J204, J215, J216, J221, J227, J228, J233, J234, J239, J240, J245,
J246
LO100 (CP9030_4) for 15 inch display
OPEN
It is essential that the remaining jumpers are OPEN to avoid damaging the
CP-Link card or the graphic card / SBC!
Ribbon Cable ST202 (50 pin RM2.54)
Pin assignment 1:1
Pins 3, 4 of the ribbon cable must be disconnected
Vampower 7 Graphic Card
CLOSED
J227, J229, J230, J230, J236, J238, J244, J246, J250
LO100 (CP9030_4) for 15 inch display
OPEN
It is essential that the remaining jumpers are OPEN to avoid damaging the
CP-Link card or the graphic card / SBC!
Ribbon Cable ST202 (50 pin RM2.54)
Pin assignment 1:1
Pins 29, 39, 43, 45 of the ribbon cable must be disconnected
Vampower 8 Graphic Card
CLOSED
J201, J202, J203, J204, J208, J239
LO100 (CP9030_4) for 15 inch display
OPEN
It is essential that the remaining jumpers are OPEN to avoid damaging the
CP-Link card or the graphic card / SBC!
Ribbon Cable ST205 (50 pin RM2.0)
Pin assignment 1:1
Pin 1-6 of the post connector remain open
CP9030 / CP9035 17

Technical Data CP9030
View of the CP9030 Slot Cover
Fig. 2
18 CP9030 / CP9035

Technical Data CP9030
CP9030 DPRAM Memory Allocation
Address Denomination BIT 7 BIT 6 BIT 5 BIT 4 BIT 3 BIT 2 BIT 1 BIT 0
0x03FF Request Active Toggle
0x03FE Ready COM_F Toggle
0x03FD
....
0x03F0
Ident String „CP9030 v1.730“
0x03EF Reserve
0x03EE Control Keyb_on BLOFF
Charge controller
0x03ED USV Status
Waiting Charged No
battery
Charging
Battery
voltage
Ext. vers
. OK
0x03EC UPS control Active
0x03EB CP-state Reset
Ackn
PDLenErr CnfErr KbusErr
0x03EA CP-Control Reset
Request
0x03E9 Reserve
0x030E
0x030F
0x030E
0x030D
0x030C
0x030B Pd error
0x030A Pd cycles
0x0309
0x0308
0x0307
0x0306
0x0305
0x0304
0x0303
0x0302
0x0301 No. of pd input words
0x0300 No. of pd output words
0x02FF
0x0280
0x027F
0x0200
0x01FF Process data input
0x0104 ...BUTTON 256
0x0103 BUTTON 25..32 T 32 T 31 T 30 T 29 T 28 T 27 T 26 T 25
0x0102 BUTTON 17.0.24 T 24 T 23 T 22 T 21 T 20 T 19 T 18 T17
0x0101 BUTTON 9.0.16 T 16 T 15 T 14 T 13 T 12 T 11 T 10 T9
0x0100 BUTTON 1.0.8 T 8 T 7 T 6 T 5 T4 T 3 T 2 T 1
0x00FF Process data output
0x0004 ...LED 256
0x0003 LED 25..32 L 32 L 31 L 30 L 29 L 28 L 27 L 26 L 25
0x0002 LED 17..24 L 24 L 23 L 22 L 21 L 20 L 19 L 18 L 17
0x0001 LED 9..16 L 16 L 15 L 14 L 13 L 12 L 11 L 10 L 9
0x0000 LED 1..8 L 8 L 7 L 6 L 5 L 4 L 3 L 2 L 1
CP9030 / CP9035 19

Technical Data CP9030
LED1..256
Output for LEDs; "1" = LED on
Up to 256 LEDs can be controlled
BUTTON1..256
Inputs for buttons; "1" = button pressed
Up to 256 buttons can be read
No. of pd outp. words (number of process data output words)
A reference value with which the output status derived from the Control
Panel (CP2020 pd outp.words) is compared. If they differ, then for reasons
of safety no outputs are set.
No. of pd inp. words (number of process data input words)
A reference value with which the input status derived from the Control Panel
(CP2020 pd inp.words) is compared. If they differ, then for reasons of
safety no outputs are set. Inputs can continue to be read.
Pd cycles (process data cycles)
A continuously incremented 8-bit counter. If it is active, Pd errors remains
unchanged.
Pd errors (process data errors)
An error counter that is incremented whenever errors occur in transmission
protocols.
CP2020 Pd outp. words (process data output words)
Returns the size (in words) of the process data output status determined by
the Control Panel.
CP2020 Pd inp. words (process data input words)
Returns the size (in words) of the process data input status determined by
the Control Panel.
CP-Control
Reset request : "1" reset of the CP-Link electronics
CP-state
Reset ackn. : "1" - reset carried out
PDLenErr : "1" process data length error
CnfErr : "1"
KbusErr : "1" - communication error; e.g. to the button extensions
C9900-E6xx
UPS control
Active : "1" battery operation is supported
UPS Status
Ext. vers. OK : "1" input voltage (24V DC) is present
Battery voltage : "1" - the battery voltage is sufficient
Charging : "1" - The battery pack is being charged
No battery : "1" - The battery pack is not present or is defective
Charged : "1" - The battery pack is fully charged
Waiting : "1" - Pause during the process of charging the battery pack
20 CP9030 / CP9035

Technical Data CP9030
Control
BLOFF : "1" switches the background illumination off
Keyb_on : "1" disables the Control Panel's membrane keypad
J300 (CP9030_3) J501 and J502 must be set
Ident String
Returns the current firmware status of the CP-Link card
Ready
COM_F : "1" - A communication error has occurred
Request
If the CP-Link card is being operated in synchronous mode (as, for
example, with TwinCAT), then the data should not be fetched from the PLC
until both the values (Active and Toggle) are "1". Only then is a correct
value for the buttons guaranteed.
CP9030 / CP9035 21