Beckhoff AX2090-MD50 Series Operator's manual

Documentation
Motor choke AX2090-MD50
1.0
2017-06-08
Version:
Date:

Table of content
Motor choke AX2090-MD50 3
Version: 1.0
Table of content
1 Foreword ....................................................................................................................................................5
1.1 Notes on the documentation........................................................................................................... 5
1.2 Documentation issue status............................................................................................................ 5
1.3 Safety instructions .......................................................................................................................... 6
2 Electrical connection ................................................................................................................................7
3 Technical data............................................................................................................................................8
4 Installation of the motor choke AX2090-MD50-0012 ............................................................................10
5 Dimensions ..............................................................................................................................................11
5.1 AX2090-MD50-0012 ..................................................................................................................... 11
5.2 AX2090-MD50-0025 ..................................................................................................................... 12
6 Support and Service................................................................................................................................13

Table of content
Motor choke AX2090-MD504 Version: 1.0

Foreword
Motor choke AX2090-MD50 5
Version: 1.0
1 Foreword
1.1 Notes on the documentation
This description is only intended for the use of trained specialists in control and automation engineering who
are familiar with the applicable national standards.
It is essential that the documentation and the following notes and explanations are followed when installing
and commissioning the components.
It is the duty of the technical personnel to use the documentation published at the respective time of each
installation and commissioning.
The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under
development.
We reserve the right to revise and change the documentation at any time and without prior announcement.
No claims for the modification of products that have already been supplied may be made on the basis of the
data, diagrams and descriptions in this documentation.
Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE®, XFC® and XTS® are registered
trademarks of and licensed by Beckhoff Automation GmbH.
Other designations used in this publication may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents:
EP1590927, EP1789857, DE102004044764, DE102007017835
with corresponding applications or registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the following patent applications and
patents:
EP0851348, US6167425 with corresponding applications or registrations in various other countries.
EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH,
Germany
Copyright
© Beckhoff Automation GmbH & Co. KG, Germany.
The reproduction, distribution and utilization of this document as well as the communication of its contents to
others without express authorization are prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a
patent, utility model or design.
1.2 Documentation issue status
Version Comment
1.0 First version

Foreword
Motor choke AX2090-MD506 Version: 1.0
1.3 Safety instructions
Safety regulations
Please note the following safety instructions and explanations!
Product-specific safety instructions can be found on following pages or in the areas mounting, wiring,
commissioning etc.
Exclusion of liability
All the components are supplied in particular hardware and software configurations appropriate for the
application. Modifications to hardware or software configurations other than those described in the
documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.
Personnel qualification
This description is only intended for trained specialists in control, automation and drive engineering who are
familiar with the applicable national standards.
Description of symbols
In this documentation the following symbols are used with an accompanying safety instruction or note. The
safety instructions must be read carefully and followed without fail!
DANGER
Serious risk of injury!
Failure to follow the safety instructions associated with this symbol directly endangers the
life and health of persons.
WARNING
Risk of injury!
Failure to follow the safety instructions associated with this symbol endangers the life and
health of persons.
CAUTION
Personal injuries!
Failure to follow the safety instructions associated with this symbol can lead to injuries to
persons.
Attention
Damage to the environment or devices
Failure to follow the instructions associated with this symbol can lead to damage to the en-
vironment or equipment.
Note
Tip or pointer
This symbol indicates information that contributes to better understanding.

Electrical connection
Motor choke AX2090-MD50 7
Version: 1.0
2 Electrical connection
The motor chokes are connected based on the "plug & play" principle. Pull the two plug connectors from the
existing motor cable of the AX5000 and plug them into the sockets of the motor choke. The two plugs of the
integrated motor choke cable are then plugged into the socket of the AX5000.
WARNING
Caution - Risk of injury through electric shock!
De-energize all electrical components (servo drive, control cabinet etc.) before commenc-
ing the installation or deinstallation of the motor choke.
Note
Connection cables
Use exclusively Beckhoff motor cables and firmly tighten the connecting plugs. Max. tight-
ening torque - M4 thread = 1.5 Nm ±0.1 Max. tightening torque - M3 thread (motor connec-
tor) = 0.6 Nm ±0.1.
Connection example

Technical data
Motor choke AX2090-MD508 Version: 1.0
3 Technical data
Rated motor current Motor cable length Servo Drives Motor choke
max. 400 V >20 m to 100 m AX5101, AX5103, AX5106,
AX5112,
AX5201, AX5203, AX5206
AX2090-MD50-0012
max. 480 V >20 m to 100 m
max. 400 V >20 m to 50 m AX5118 and AX5125 AX2090-MD50-0025
max. 480 V >20 m to 50 m
Data AX2090-MD50-0012 AX2090-MD50-0025
Rated voltage 480 V AC 480 V AC
Rated frequency 0 - 60 Hz 0 – 60 Hz
Test voltage cable/cable for 2 s 1770 V DC 1770 V DC
Test voltage cables/housing for 2 s 2700 V DC 2700 V DC
Rated temperature 50 °C 50 °C
Inductance 0.2 mH 0.12 mH
Continuous load operation (S1) 12 A 25 A
Climate category (IEC 60068-1) 25/100/21 25/100/21
Approval UL 1283 UL 1283
Resistance [type] 25 mΩ 15 mΩ
Power loss 5 - 25 W1)3) 10 -35 W2)4)
Weight 2.9 kg 8.5 kg
1)rated current 1 - 12 A
2)rated current 18 – 25 A
3)measured at max. cable length of 100 m
4)measured at max. cable length of 50 m

Technical data
Motor choke AX2090-MD50 9
Version: 1.0
Insertion attenuation (reference value Z = 50 Ω)

Installation of the motor choke AX2090-MD50-0012
Motor choke AX2090-MD5010 Version: 1.0
4 Installation of the motor choke AX2090-
MD50-0012
CAUTION
Destruction of the motor choke!
• Always install the motor choke vertically on an earthed metallic mounting plate. If no
metallic mounting plate is available, you must earth the motor choke; an earthing bolt is
provided on the motor choke for this purpose.
• Ensure adequate ventilation of the motor choke. The permissible ambient conditions
are specified in the chapter "Technical data".
• It is essential to maintain the necessary distances to the AX5000 (see sketches below).
The motor chokes for the AX5000 (a) with a max. rated channel current of 12 A are bolted to the mounting
plate (d) below the device.
‘Figure 1’ shows a motor choke (b) for one channel.
In the case of 2-channel devices, the motor chokes are bolted on top of one another; see ‘figures 2 and 3’.
The spacer (e) is supplied with the motor choke.