Beckhoff CP7709 User manual

Installation and Operating instructions for
Panel PC CP77xx
Version: 2.1
Date: 2009-07-07

General Notes
Table of contents
1.
2.
3.
4.
5.
6.
General Notes 2
Notes on the documentation 2
Liability conditions 2
Description of safety symbols 2
Basic safety measures 3
Operator’s obligation to exercise diligence 4
Operator requirements 4
UL-Certificate of Compilance 4
Product Description 5
Appropriate Use 5
Connections 5
Pin assignment 5
Connector description 6
Serial interface 6
Power supply 6
Network interfaces 6
Protective Earthing 6
Connecting cables 6
RS 232-adapter cable 6
Ethernet patch cable and network connectors, optional 6
Installation Instructions 7
Transport and Unpacking 7
Transport 7
Unpacking 7
Assembly 8
Assembly dimensions 8
Connecting the Panel PC 9
Connecting cables 9
Protective Earthing 9
Operating Instructions 10
Switching the Panel PC on and off 10
Operation 10
Keyboard codes 10
Compact Flash memory card 12
Servicing and maintenance 13
Cleaning the Panel PC 13
Servicing 13
Replacement of the Battery 13
Replacing the fluorescent lamps in the display 13
Lamp sets 14
Emergency procedures 14
Shutting down 14
Disposal 14
Troubleshooting 15
Fault correction 15
Beckhoff Support & Service 16
Beckhoff branches and partner companies 16
Beckhoff Headquarters 16
Beckhoff Support 16
Beckhoff Service 16
Appendix 17
Technical data 17
Approvals 17
FCC: Federal Communications Commission Radio Frequency Interference
Statement 17
FCC: Canadian Notice 17
CP77xx 1

General Notes
General Notes
Notes on the documentation
This description is only intended for the use of trained specialists in control
and automation engineering who are familiar with the applicable national
standards. It is essential that the following notes and explanations are
followed when installing and commissioning these components.
Liability conditions
The responsible staff must ensure that the application or use of the
products described satisfy all the requirements for safety, including all the
relevant laws, regulations, guidelines and standards.
The documentation has been prepared with care. The products described
are, however, constantly under development. For this reason, the
documentation may not always be have been fully checked for consistency
with the performance data, standards or other characteristics described.
None of the statements in this manual represent a guarantee for as set out
in § 443 of the German Civil Code or a statement about the assumed use
according to the contract as set out in § 434 para. 1 clause 1 no. 1 of the
German Civil Code. In the event that it contains technical or editorial errors,
we retain the right to make alterations at any time and without warning. No
claims for the modification of products that have already been supplied
may be made on the basis of the data, diagrams and descriptions in this
documentation.
© This documentation is protected by copyright. Any reproduction or third
party use of this publication, whether in whole or in part, without the written
permission of Beckhoff Automation GmbH, is forbidden.
Description of safety symbols
The following safety symbols are used in this operating manual. They are
intended to alert the reader to the associated safety instructions.
Danger
This symbol is intended to highlight risks for the life or health of personnel.
Warning
This symbol is intended to highlight risks for equipment, materials or the
environment.
i
Note
This symbol indicates information that contributes to better understanding.
2CP77xx

General Notes
Basic safety measures
Only switch the PC off after
closing the software
Before the Panel PC is switched off, software that is running must be
properly closed.
Otherwise it is possible that data on the hard disk is lost. Please read the
section Switching the Panel PC on and off.
Warning
Before opening the housing, and whenever the Panel PC is not being
used for control purposes (such as during functional checks after a
repair), all parts of the equipment must first be switched off, after
which the Panel PC is to be disconnected from the equipment.
Disconnect the device by unplugging the connectors on the rear side of the
Panel PC.
Items of equipment that have been switched off must be secured
against being switched on again.
Danger
Displays used for the Panel PC’s LC-display are operated with a voltage of
up to 1000 V, depending on type. For that reason:
The supply voltage must be disconnected before the housing of the
Panel PC is opened!
i
Note
Assembly work on the Panel PC during operation may damage the device:
• if metal objects such as screws or tools fall onto operating circuit
boards.
• if connecting cables internal to the Panel PC are removed or
inserted during operation.
CP77xx 3

General Notes
Operator’s obligation to exercise diligence
The operator must ensure that
• the Industrial PC is only used for its intended purpose (see Product
Description section);
• the Industrial PC is only operated in a sound condition and in
working order;
• the instruction manual is in good condition and complete, and
always available for reference at the place of installation of the
Industrial PC;
• the Industrial PC is operated, maintained and repaired only by
suitably qualified and authorized personnel.
• the personnel is instructed regularly about relevant occupational
safety and environmental protection aspects, and is familiar with
the operating manual and in particular the safety notes contained
herein.
• none of the safety and warning notes attached to the Industrial PC
are removed, and all notes remain legible.
National regulations
depending on the machine
type
Depending on the type of machine and plant in which the Industrial PC is
used, national regulations governing the controllers of such machines will
apply, and must be observed by the operator. These regulations cover,
amongst other things, the intervals between inspections of the controller.
The operator must initiate such inspections in good time.
Warning
Only trained persons may open the Industrial PC housing!
The operator is responsible for ensuring that only trained electrical staff
opens the housing of the Industrial PC.
Procedure in the event of a
fault
In the event of faults at the Industrial PC, the list in the section Fault
correction can be used to determine the measures to be taken.
Operator requirements
Read the operating
instructions
Anyone who uses the Industrial PC must have read these operating
instructions.
Software knowledge Every user must be familiar with all the functions of the software installed
on the Industrial PC to which he has access.
UL-Certificate of Compilance
We herewith confirm that the Panel PC CP77xx of Beckhoff Automation
GmbH meets the requirements of the Underwriters Laboratories Inc.®(UL)-
standard:
Certificate Number: 280607 – E220403
Report Reference: E220403, April 16th, 2007
Issue Date: 2007 June 28
Standards for Safety The correspondance of the mentioned product with these requirements is
proved by the fact that this product meets with the following single
standards:
• UL 60950-1, 1st Edition, 2006-07-07 (Information Technology
Equipment – Safety - Part 1: General Requirements)
• CSA C22.2 No. 60950-1-03, 1st Edition, 2006-07 (Information
Technology Equipment - Safety - Part 1: General Requirements)
4CP77xx

Product Description
Product Description
Appropriate Use
The CP77xx Panel PC is designed for industrial application in machine and
plant engineering. In addition to the integrated PC, a TFT display, touch
screen/ pad (optional) and a PC keyboard (optional) are accommodated in
an aluminium housing. The Panel PC is installed via the 4 mounting holes
in the backplane or the pivot arm adapter (optional).
Do not use the Panel PC in
areas of explosive hazard
The Panel PC must not be used where there is a risk of explosion.
Connections
Panel PC CP77xx
connections
Pin assignment
X 100
Serial interface
SG 12POL M16-built-in-PCB-sold. IP67
BINDER (BINDER 09-0463-90-19 prod.
723 M16X0,75)
For connecting use the provided
RS 232-adapter cable.
X 102, X 103
Network
RJ-45 connector (Ethernet 10/ 100 Mbit)
Pin Signal Pin Signal
housing screen 5 n.c.
1 TD + 6 RD -
2 TD - 7 n.c.
3 RD + 8 n.c.
4 n.c.
Pin Signal Pin Signal
1 + 24V 3 GND
2 NC 4 NC
X 101
Power supply
SG 4POL M12-built-in-PCB-sold. IP67
BINDER (BINDER 09-3431-90-04 prod. 763
M12X1)
CP77xx 5

Product Description
Connector description
Serial interface
Serial interface
COM1
The Panel PC is equipped with a COM1 (X 100) serial interface (Type
RS232) for the connection of serial peripheral devices. The protection class
of the circular plug-in connector accords to the IP67-standard.
Power supply
Power supply The power supply for the Panel PC is established via the Cage clamp
socket (X 101). The protection class of the circular plug-in connector
accords to the IP67-standard.
Network interfaces
Network The RJ-45 sockets (X 102, X 103) enable connection of the Panel PC to an
Ethernet network.
While using the FBS-RJ45-8-GS-connector (534494, Fa. Festo AG &
Co.KG) the protection class accords to the IP67-standard.
Protective Earthing
Protective Earthing
The low resistance protective earthing connection is
established via the ground bolt, which is located at the rear of
the housing.
Connecting cables
One RS 232-adapter cable and one 4-pole power supply connector are
provided with the Panel PC. Optional two network connectors RJ45 IP67
and prefabricated Ethernet cable sets are available.
RS 232-adapter cable
RS 232-adapter cable
The provided RS 232-adapter
cable with the marking C9900-
K234 allows connecting serial
peripheral devices with SUB-D-
connector to the Panel PC.
Pin assignment:
12-pol. Cable
connector
9-pol. Sub-D-
connector
Signal
A 1 DCD
B 6 DSR
C 2 RxD
D 7 RTS
E 3 TxD
F 8 CTS
G 4 DTR
H 9 RI
J 5 GND
K - n.c.
L - n.c.
M - n.c.
screen screen screen
Ethernet patch cable and network connectors, optional
Ethernet patch cable The following Ethernet patch cable are available:
Patch Cable Cable CAT 5, Connector RJ45, second cable end RJ45 IP67
C9900-K605 Patch cable CAT 5, length 5 m
C9900-K606 Patch cable CAT 5, length 10 m
C9900-K607 Patch cable CAT 5, length 15 m
C9900-K608 Patch cable CAT 5, length 20 m
C9900-K609 Patch cable CAT 5, length 25 m
C9900-K610 Patch cable CAT 5, length 50 m
RJ45 network connectors Two RJ45 IP65 network connectors for individual patch cable assembly
can be ordered using the order option C9900-K557.
6CP77xx

Installation Instructions
Installation Instructions
Please also refer to chapter General Notes.
Transport and Unpacking
The specified storage conditions must be observed (see chapter Technical
data).
Transport
Despite the robust design of the unit, the components are sensitive to
strong vibrations and impacts. During transport, your Industrial PC should
therefore be protected from excessive mechanical stress. Therefore,
please use the original packaging.
Warning
Danger of damage to the unit!
If the device is transported in cold weather or is exposed to extreme
variations in temperature, make sure that moisture (condensation) does not
form on or inside the device.
Prior to operation, the unit must be allowed to slowly adjust to room
temperature. Should condensation occur, a delay time of approximately 12
hours must be allowed before the unit is switched on.
Unpacking
Proceed as follows to unpack the unit:
1.Remove packaging.
2.Do not discard the original packaging. Keep it for future relocation.
3.Check the delivery for completeness by comparing it with your order.
4.Please keep the associated paperwork. It contains important
information for handling the unit.
5.Check the contents for visible shipping damage.
6.If you notice any shipping damage or inconsistencies between the
contents and your order, you should notify Beckhoff Service.
CP77xx 7

Installation Instructions
Assembly
Assembly dimensions
Warning
The assembly of the unit must take place with the orientation diagrammed
here.
The figure shows the dimensions of the Panel PCs.
All dimensions are in mm.
Panel PC CP77xx
Dimensions a b t A B
CP7709 6,5“ display 267.9 173 38 241.9 149
CP7701 12“ display 353.8 326.3 27.5 327.6 303.7
CP7702 15“ display 426 395 28.5 399.8 367.4
CP7703 19“ display 504 455 45 474 430
M6 screw thread
Panel PC CP771x
Dimensions a b t A B
CP7719 6,5“ display 267.9 213 38 241.9 189
CP7711 12“ display 353.8 326.3 27.5 327.6 303.7
CP7712 15“ display 426 395 28.5 399.8 367.4
CP7713 19“ display 504 455 45 474 430
Panel PC CP772x
Dimensions a b t A B
CP7729 6,5“ display 336 213 38 310 189
CP7721 12“ display 406 308.3 27.5 374.8 280.7
CP7721-0002 12“ display 439.8 308.3 27.5 408.6 280.7
CP7722 15“ display 515 370.2 28.5 483.8 342.6
CP7723 19“ display 563 426 45 533 401
Panel PC CP773x
Dimensions a b t A B
CP7731 12“ display 406 370.2 27.5 379.8 342.6
CP7731-0002 12“ display 426 370.2 27.5 399.8 342.6
CP7732 15“ display 483 410.2 28.5 458.8 387.6
CP7733 19“ display 504 535 45 474 510
8CP77xx