Beckhoff CP22 Series User manual

Manual | EN
CP22xx
Panel PC
2022-7-26 | Version: 2.0

Table of contents
CP22xx 3Version: 2.0
Table of contents
1 Notes on the documentation....................................................................................................................5
2 For your safety ..........................................................................................................................................6
2.1 Description of safety symbols ...........................................................................................................6
2.2 Intended use .....................................................................................................................................6
2.3 Fundamental safety instructions .......................................................................................................6
2.4 Operator's obligation to exercise diligence........................................................................................7
2.5 Notes on information security............................................................................................................8
3 Product overview ......................................................................................................................................9
3.1 Structure..........................................................................................................................................11
3.2 Interface description........................................................................................................................12
3.2.1 Power supply.................................................................................................................... 13
3.2.2 Ethernet RJ45 ..................................................................................................................14
3.2.3 USB.................................................................................................................................. 15
3.2.4 DVI ...................................................................................................................................16
3.2.5 RS232 ..............................................................................................................................16
3.3 Optional interfaces ..........................................................................................................................17
3.4 Name plate......................................................................................................................................19
4 Commissioning .......................................................................................................................................21
4.1 Transport and unpacking ................................................................................................................22
4.2 Control cabinet installation ..............................................................................................................23
4.3 Connecting the Panel PC................................................................................................................25
4.3.1 Mounting power supply cable........................................................................................... 26
4.3.2 Grounding the Panel PC ..................................................................................................28
4.3.3 Connecting cables and power supply .............................................................................. 29
4.4 Switching the Panel PC on and off.................................................................................................. 31
5 Beckhoff Device Manager ......................................................................................................................33
6 Decommissioning ...................................................................................................................................35
6.1 Disconnecting the power supply and cables ...................................................................................35
6.2 Disassembly and disposal...............................................................................................................36
7 Maintenance ............................................................................................................................................37
7.1 Cleaning ..........................................................................................................................................37
7.2 Maintenance....................................................................................................................................38
7.2.1 Replacing the battery .......................................................................................................40
7.2.2 Replacing the storage media ........................................................................................... 41
7.2.3 Replacing the fan .............................................................................................................44
8 Troubleshooting......................................................................................................................................46
9 Technical data .........................................................................................................................................47
10 Appendix..................................................................................................................................................48
10.1 Service and support ........................................................................................................................48
10.2 Approvals ........................................................................................................................................49

Table of contents
CP22xx4 Version: 2.0

Notes on the documentation
CP22xx 5Version: 2.0
1 Notes on the documentation
This description is only intended for the use of trained specialists in control and automation engineering who
are familiar with the applicable national standards.
The following instructions and explanations must be followed during installation and commissioning of the
components. The responsible staff must ensure that the application or use of the products described satisfy
all the requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under
development. For that reason the documentation is not in every case checked for consistency with
performance data, standards or other characteristics. In the event that it contains technical or editorial errors,
we retain the right to make alterations at any time and without warning. No claims for the modification of
products that have already been supplied may be made on the basis of the data, diagrams, and descriptions
in this documentation. All illustrations shown are only examples. The configurations depicted may deviate
from the standard.
Trademarks
Beckhoff®, TwinCAT®, TwinCAT/BSD®, TC/BSD ®, EtherCAT®, EtherCAT G®, EtherCAT G10®, EtherCAT P®,
Safety over EtherCAT®, TwinSAFE®, XFC®, XTS® and XPlanar® are registered and licensed trademarks of
Beckhoff Automation GmbH.
Other designations used in this publication may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.
Patents
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents: EP1590927, EP1789857, EP1456722, EP2137893, DE102015105702 and similar applications and
registrations in several other countries.
Copyright
© Beckhoff Automation GmbH & Co. KG. Publication of this document on websites other than ours is
prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the
grant of a patent, utility model or design.
Delivery state
All the components are supplied in particular hardware and software configurations appropriate for the
application. Changes to the hardware or software configuration are permitted, provided they are within the
specified limits for power consumption and power loss (please refer to the respective data sheet).
Delivery conditions
In addition, the general delivery conditions of the company Beckhoff Automation GmbH & Co. KG apply.

For your safety
CP22xx6 Version: 2.0
2 For your safety
The Safety chapter first explains the safety symbols used in the documentation and their meanings. They
contain fundamental safety instructions that are essential for the avoidance of personal injuries and damage
to property.
Exclusion of liability
Beckhoff shall not be liable in the event of non-compliance with this documentation and thus the use of the
devices outside the documented operating conditions.
2.1 Description of safety symbols
The following safety symbols are used in these operating instructions. In order to avoid personal injuries and
damage to property, read and follow the safety and warning notices.
Warning of personal injuries
DANGER
Disregarding the safety notice will lead to death or serious injuries.
WARNING
Disregarding the safety notice may lead to death or serious injuries.
CAUTION
Disregarding the safety notice may lead to minor injuries.
Warning of damage to property
NOTE
Disregarding the notice may lead to damage to property.
2.2 Intended use
The Panel PC is designed for installation in the front of a control cabinet and can be used in a variety of
ways in machine and system engineering.
The front of the Panel PC is designed for an IP65 working environment. It offers full protection against
contact and against dust, as well as protection against water jets (nozzle) from any angle.
The rear side is designed for a working environment that meets the IP20 protection rating. It is protected
against the penetration of fingers and solid foreign bodies of 12.5 mm in diameter or larger in size. It is not
protected against water. Operation of the device in wet and dusty environments is not permitted. The
specified limits for technical data must be adhered to.
The Panel PC can be used within the documented operating conditions.
Improper use
Do not use the device outside the documented operating conditions.
2.3 Fundamental safety instructions
The following safety instructions must be observed when handling the device.

For your safety
CP22xx 7Version: 2.0
Application conditions
• Never use the device in potentially explosive atmospheres.
• Do not carry out any work on the device while it is live. Always switch off the supply voltage for the
device before mounting it, replacing device components or rectifying malfunctions. This does not apply
to the replacement of hard disks and SSDs in a RAID configuration.
• Never connect the device during a thunderstorm. There is a risk of electric shock.
• Ensure that the device has a protective and functional earth connection.
Damage to property, loss of data and impairment of functions
• If you change the hardware and software configurations, you must keep within the specified limits of
power consumption and power loss (please refer to the respective data sheet).
• Ensure that only trained specialists with a control and automation engineering background, operate the
device. Use by unauthorized persons can lead to damage to property and loss of data.
• Fuse the power supply line to protect the supply line in the event of a short circuit according to its
cross-section.
• In case of fire, extinguish the device with powder or nitrogen.
2.4 Operator's obligation to exercise diligence
The operator must ensure that
• the products are only used as intended (see chapter 2.2 Intended use [}6]).
• the products are only operated in sound condition and in working order.
• the products are operated only by suitably qualified and authorized personnel.
• the personnel is instructed regularly about relevant occupational safety and environmental protection
aspects, and is familiar with the operating instructions and in particular the safety instructions contained
herein.
• the operating instructions are in good condition and complete, and always available for reference at the
location where the products are used.

For your safety
CP22xx8 Version: 2.0
2.5 Notes on information security
The products of Beckhoff Automation GmbH & Co. KG (Beckhoff), insofar as they can be accessed online,
are equipped with security functions that support the secure operation of plants, systems, machines and
networks. Despite the security functions, the creation, implementation and constant updating of a holistic
security concept for the operation are necessary to protect the respective plant, system, machine and
networks against cyber threats. The products sold by Beckhoff are only part of the overall security concept.
The customer is responsible for preventing unauthorized access by third parties to its equipment, systems,
machines and networks. The latter should be connected to the corporate network or the Internet only if
appropriate protective measures have been set up.
In addition, the recommendations from Beckhoff regarding appropriate protective measures should be
observed. Further information regarding information security and industrial security can be found in our
https://www.beckhoff.com/secguide.
Beckhoff products and solutions undergo continuous further development. This also applies to security
functions. In light of this continuous further development, Beckhoff expressly recommends that the products
are kept up to date at all times and that updates are installed for the products once they have been made
available. Using outdated or unsupported product versions can increase the risk of cyber threats.
To stay informed about information security for Beckhoff products, subscribe to the RSS feed at https://
www.beckhoff.com/secinfo.

Product overview
CP22xx 9Version: 2.0
3 Product overview
The CP22xx built-in Panel PC is designed for installation in the front of a control cabinet and represents a
powerful platform for use in machine and system engineering.
Thanks to its processors, you can use the Panel PC for the following applications, among others:
• diverse automation and visualization tasks
• wide range of IoT tasks with data preprocessing
• HMI applications
• axis control
• short cycle times
• high-volume data handling
• other PC applications
The Panel PC is available in the following eight display sizes with corresponding resolutions in landscape or
portrait formats:
• 12-inch (800 x 600)
• 12.1-inch (1280 x 800)
• 15-inch (1024 x 768)
• 15.6-inch (1366 x 768)
• 18.5-inch (1366 x 768)
• 19-inch (1280 x 1024)
• 21.5-inch (1920 x 1080)
• 24-inch (1920 x 1080)
The device has a multi-finger touch screen and an aluminum housing with glass front with IP65 on the front
side and IP20 on the rear side.
In its basic configuration, the CP22xx includes the following features:
• 3½-inch motherboard
• Intel® processor
• 2½-inch hard disk
• 1 slot for 2½-inch hard disk/SSD, 1 slot for CFast
• 24 V DC power supply unit
Push button extension
The following Panel PCs are optionally available ex works with a corresponding C9900-G0xx push button
extension:
• CP2212 (C9900-G002)
• CP2213 (C9900-G009)
• CP2215 (C9900-G003)
• CP2216 (C9900-G004)
• CP2218 (C9900-G005)
• CP2219 (C9900-G006)
• CP2221 (C9900-G008)
• CP2224 (C9900-G007)
You can only order the push button extension with a device in landscape format.
For explanations of the push button extension and the functions, refer to the C9900-G0xx manual. Figure 1
shows an example of a Panel PC without (1) and with (2) push button extension.

Product overview
CP22xx10 Version: 2.0
1
2
Fig.1: CP22xx_without and with push button extension

Product overview
CP22xx 11Version: 2.0
3.1 Structure
41 2 3
6
5
Fig.2: CP22xx_structure
Table1: Key: CP22xx structure
No. Component Description
1 Clamping lever Mounting the Panel PC in the panel of the control cabinet
2 Access to storage media Storage media behind the cover
3 Fan access Fan cartridges
4 Access battery Battery behind the cover
5 Display and touch screen glass Operation of the Panel PC
6 Access to interfaces Interfaces on the underside

Product overview
CP22xx12 Version: 2.0
3.2 Interface description
In the basic configuration, the Panel PC includes the following interfaces:
• Power supply (X110)
• Ethernet RJ45 (X109, X108)
• USB (X104 - X107)
• DVI (X103)
• RS232 (X102)
The interfaces are located on the rear side of the Panel PC at the bottom in the connection section.
Depending on the selected display size of your device, the connection compartment is set up differently (see
Fig. 3).
Fig.3: CP22xx_connection section

Product overview
CP22xx 13Version: 2.0
3.2.1 Power supply
The Panel PC is supplied with a nominal voltage of 24V. The power supply and the protective earth of the
device are connected via the 8-pin voltage socket (X110). The main supply voltage is applied between PIN 5
(0V) and PIN 6 (24V) of the socket. If the Panel PC is equipped with an integrated uninterruptible power
supply (UPS), an external battery pack can additionally be connected to PIN1 and PIN2. Beckhoff offers the
C9900-U330 battery pack for this purpose.
18
X110
Fig.4: CP22xx_voltage socket pin numbering
Table2: Voltage socket pin assignment
Pin Signal Description
1 - BAT Negative pole of the battery pack
2 + BAT Positive pole of the battery pack
3 27 V UPS 27V UPS output 2.5A, negative is pin1 "- BAT"
4 Protective earth
5 - Negative pole Supply voltage 24 V
6 + 24V Positive pole Supply voltage 24V
7 PC_ON Input PC_ON
8 P-S Power Status output, minus is the negative pole of the supply voltage
The plug for the power supply is specified for 16A and can accommodate wire cross-sections of up to
1.5mm2. For long supply lines, use 1.5 mm2 cables to achieve a low voltage drop on the supply line. At least
22V should be present at the voltage connector of the Panel PC so that the PC remains switched on in the
event of voltage fluctuations. The plug is included in the delivery. You can obtain a replacement plug from
your Beckhoff Sales using the following ordering option:
• C9900-P926: power supply connector for CP22xx Panel PC

Product overview
CP22xx14 Version: 2.0
3.2.2 Ethernet RJ45
The Panel PC has two Gigabit LAN ports (X112, X113). The 100Base-T and 1000Base-T Ethernet standards
enable the connection of corresponding network components and data rates of 100/1000 Mbit/s. The
required speed is selected automatically.
The RJ45 connection technology with twisted-pair cables is used. The maximum length of the cable
connection is 100 m.
If you use the Ethernet ports with EtherCAT or for Real-Time Ethernet applications, you have to regard the
following distinction:
The Ethernet port (X109, LAN2) connected via PCIe with the i210 controller is generally suitable for cycle
times <= 1 ms and for distributed clock applications with EtherCAT.
The Ethernet port (X108, LAN1) integrated in the chipset with the i219 controller is generally suitable for
EtherCAT and Real-Time Ethernet applications with cycle times > 1 ms (without distributed clocks).
LAN1 LAN2
X108 X109
8181
Fig.5: CP22xx_Ethernet interface pin numbering
Table3: Ethernet interface pin assignment
Pin Signal Description
1 T2 + Pair 2
2 T2 -
3 T3 + Pair 3
4 T1 + Pair 1
5 T1 -
6 T3 - Pair 3
7 T4 - Pair 4
8 T4 -
The LEDs of the LAN interfaces indicate the activity and the speed of the data transmission (Mbit/s). The
LED on the left in the figure indicates whether the interface is connected to a network. If this is the case, the
LED lights up green. The LED flashes when data transmission is in progress.
The LED on the right in the figure indicates the speed of the data transmission. If the speed is 100 Mbit/s the
LED is orange, at 1000 Mbit/s it is green.

Product overview
CP22xx 15Version: 2.0
3.2.3 USB
The Panel PC has four USB ports (X104, X107). They are used to connect peripheral devices with USB
interfaces.
9 8 756
1 2 34
1 2 34
9 8 76 5
9 8 76 5
1 2 34
9 8 76 5
1 2 34
X104
X105
X106
X107
Fig.6: CP22xx_USB port pin numbering
Table4: USB interface pin assignment
Pin Connection
Shield GND
1 Vbus
2 D -
3 D +
4 GND
5 StdA_SSRX -
6 StdA_SSRX +
7 GND_DRAIN
8 StdA_SSTX -
9 StdA_SSTX +

Product overview
CP22xx16 Version: 2.0
3.2.4 DVI
The Panel PC is equipped with a DVI connector (X103) to which a DVI-capable monitor can be connected.
Only digital signals are transmitted.
X103 18
16
2417
9
Fig.7: CP22xx_DVI port pin numbering
Table5: DVI interface pin assignment
Pin Connection Pin Connection Pin Connection
1 TDMS Data 2 - 9 TDMS Data 1 - 17 TDMS Data 0 -
2 TDMS Data 2 + 10 TDMS Data 1 + 18 TDMS Data 0 +
3 TDMS Data 2/4 Shield 11 TDMS Data 1/3 Shield 19 TDMS Data 0/5 Shield
4 not connected 12 not connected 20 not connected
5 not connected 13 not connected 21 not connected
6 DDC Clock 14 + 5V Power 22 TDMS Clock Shield
7 DDC Data 15 Ground (+ 5 V, Analog H/
V Sync)
23 TDMS Clock +
8 Analog Vertical Sync 16 Hot Plug Detect 24 TDMA Clock -
C5 GND
3.2.5 RS232
The COM1 serial interface (X102) is fed out via a 9-pin standard D-sub connector. The signals comply with
the RS232 standard. The port address and the used interrupt are configured automatically, but can also be
set manually with the help of the BIOS setup if required.
X102 15
6 9
Fig.8: CP22xx_RS232 interface pin numbering
Table6: RS232 pin assignment
Pin Signal Description
1 DCD Data Carrier Detect
2 RxD Receive Data
3 TxD Transmit Data
4 DTR Data Terminal Ready
5 GND Ground
6 DSR Data Set Ready
7 RTS Request to Send
8 CTS Clear to Send
9 RI Ring Indicator

Product overview
CP22xx 17Version: 2.0
3.3 Optional interfaces
Various interface options are available to expand your Panel PC with additional interfaces beyond the basic
configuration. The following table provides information about the available interfaces depending on the
device generation:
Table7: CP22xx interface options
Ordering option Description Device generation
C9900-E268 1-port USB interface in the front of a CP2xxx
without push button extension, USB-A socket IP65
CP22xx-0020
CP22xx-0030
FC9071-0000 Gigabit-Ethernet PC network card 10/100/1000
Mbit/s, 1 channel, PCIe interface, covers the
fieldbus connection range
CP22xx-0020
CP22xx-0030
C9900-E308 Serial interface, RS232, electrical isolation, D-Sub,
9-pin, PCIe interface covers the fieldbus connection
range
CP22xx-0020
C9900-E233 1 RS232 serial interface led out in the connection
section of the CP2xxx
CP22xx-0030
C9900-E240 Serial interface COM2, RS232, electrical isolation,
overvoltage protection, D-sub, 9-pin
CP22xx-0030
C9900-E241 Serial interface COM2 RS485, electrical isolation,
overvoltage protection, D-sub, 9-pin. Configuration
as endpoint without echo: Echo off, Auto send on,
Always send off, Auto receive on, Always receive
off, Termination on.
CP22xx-0030
C9900-E242 Serial interface COM2 RS485, electrical isolation,
overvoltage protection, D-sub, 9-pin. Configuration
as full duplex endpoint: Echo on, Auto send off,
Always send on, Auto receive off, Always receive
on, Termination on
CP22xx-0030
PCIe modules
In addition, you can expand the Panel PC with PCIe modules by ordering the device with PCIe module slots:
Table8: CP22xx PCIe module slots
Ordering option Description Device generation
C9900-B517 2 PCIe module slots, integrated in the CP22xx, for
inserting Beckhoff PCIe modules, instead of 2
connector panels for leading out interfaces
CP22xx-0020
CP22xx-0030
The PCIe module is the Beckhoff definition of a small plug-in card format with a PCIe-x1 bus interface. For
ordering options, please contact your Beckhoff Sales department. If you have ordered your device without
PCIe module slots and subsequently want to install PCIe modules, you must first send your device to
Beckhoff Service for the conversion (see chapter 10.1 Service and Support [}48]).
Depending on the selected display size of your device, the PCIe module slots are located at different places
in the connection section (see Fig. 9).

Product overview
CP22xx18 Version: 2.0
Fig.9: CP22xx_Position PCIe module slots
If you have ordered the device without already installed modules, you have to replace the blank covers of the
module slots with the ordered PCIe modules on your own. Regardless of where the module slots are located,
you must proceed in the same way. To do this, loosen the two M3x4 screws of the covers in each case,
insert the modules and screw the M3x4 screws back in place.
Fig.10: CP22xx_installation PCIe modules
Please refer to the current price list for the available PCIe modules.

Product overview
CP22xx 19Version: 2.0
3.4 Name plate
The name plate provides information about the Panel PC equipment.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16 17 18 19 20
22
23
24
25
26
27
21
29 28
Fig.11: CP22xx_name plate
Table9: Key CP22xx name plate
No. Description
1 Model: The last four digits indicate the device generation.
2 Serial number (BTN)
3 Date of manufacture
4 Mainboard
5 CPU
6 Storage media
7 Power supply
8 Main memory
9 Storage media
10 Display
11 Touch screen
12 Optional interface (X101)
13 Optional slots for PCIe compact modules
14 MAC addresses of the Ethernet interfaces (X108, X109)
15 Module slot 1 and module slot 2
16 RS232 interface (X102)
17 DVI interface (X103)
18 USB interfaces (X104 - X107)
19 Ethernet interfaces (X108, X109)
20 Connection of the power supply and protective earth of the Panel PC (X110)
21 Optional interface led out into the connection section (X101)

Product overview
CP22xx20 Version: 2.0
22 Grounding bolt for functional earthing of the Panel PC
23 Symbols
Note: here are the symbols applicable to the device such as CE, EAC, UKCA, . The
approvals of your device can be found on the name plate and in chapter 10.2 Approvals [}49].
24 Address of the vendor
25 Access to motherboard battery
26 Access to storage medium
27 FCC approval
28 Variant number: commercial number of the order code including ordering options
29 Access to storage medium