Beckhoff CP63 Series User manual

Installation and Operating instructions for
Built-in Panel PC CP63xx
Version: 1.3
Date: 2006-01-11

Table of contents
Table of contents
1.
2.
3.
4.
5.
6.
General instructions 2
Notes on the Documentation 2
Liability Conditions 2
Description of safety symbols 2
Basic safety measures 3
Operator's obligation to exercise diligence 4
Operator requirements 4
Product Description 5
Appropriate Use 5
Structure 5
Interfaces 7
Serial interfaces 7
Network connection 7
PS/2 connections 7
VGA connection 7
free slot 7
USB interfaces 7
DVI interface 7
Installation Instructions 8
Transport and Unpacking 8
Transport 8
Unpacking 8
Installation of the PC in the control cabinet 9
Earthing measures 9
Power supply 10
Connecting devices 11
Connecting cables 11
Verifying the voltage and connecting 11
Operating Instructions 12
Switching the Industrial PC on and off 12
First switching on and driver installation 12
Maintenance 13
Cleaning the Industrial PC 13
Replacing the battery on the motherboard 13
Servicing 13
Shutting down 13
Disposal 13
Troubleshooting 14
Fault correction 14
Service and Support 15
Beckhoff Service 15
Beckhoff Support 15
Company headquarters 15
Appendix 16
Technical data 16
Approvals 16
FCC: Federal Communications Commission Radio Frequency Interference
Statement 16
FCC: Canadian Notice 16
1 CP63XX

General instructions
General instructions
Notes on the Documentation
This description is only intended for the use of trained specialists in control
and automation engineering who are familiar with the applicable national
standards. It is essential that the following notes and explanations are
followed when installing and commissioning these components.
Liability Conditions
The responsible staff must ensure that the application or use of the
products described satisfy all the requirements for safety, including all the
relevant laws, regulations, guidelines and standards.
The documentation has been prepared with care. The products described
are, however, constantly under development. For that reason the
documentation is not in every case checked for consistency with
performance data, standards or other characteristics. None of the
statements of this manual represents a guarantee (Garantie) in the
meaning of § 443 BGB of the German Civil Code or a statement about the
contractually expected fitness for a particular purpose in the meaning of
§ 434 par. 1 sentence 1 BGB. In the event that it contains technical or
editorial errors, we retain the right to make alterations at any time and
without warning. No claims for the modification of products that have
already been supplied may be made on the basis of the data, diagrams
and descriptions in this documentation.
© This documentation is copyrighted. Any reproduction or third party use of
this publication, whether in whole or in part, without the written permission
of Beckhoff Automation GmbH, is forbidden.
Description of safety symbols
The following safety symbols are used in this operating manual. They are
intended to alert the reader to the associated safety instructions.
Danger
This symbol is intended to highlight risks for the life or health of personnel.
Warning
This symbol is intended to highlight risks for equipment, materials or the
environment.
i
Note
This symbol indicates information that contributes to better understanding.
2CP63XX

General instructions
Basic safety measures
Only switch the PC off after
closing the software
Before the Industrial PC is switched off, software that is running must
be properly closed.
Otherwise it is possible that data on the hard disk is lost. Please read the
section Switching the Industrial PC on and off.
Warning
Switch off all parts of the equipment, then uncouple the fieldbus!
Before opening the housing of the PC, and whenever the PC is being used
for purposes other than plant control, such as during functional tests
following repair, all parts of the equipment must first be switched off, after
which the Industrial PC can be uncoupled from the plant.
Pulling out the fieldbus connection plug uncouples the PC (optional).
Items of equipment that have been switched off must be secured against
being switched on again.
The Industrial PC’s power supply unit must be supplied with 24 VDC.
Warning
Do not exchange any parts when under power!
When components are being fitted or removed, the supply voltage must be
switched off.
Fitting work on the Industrial PC can result in damage:
• If metal objects such as screws or tools fall onto operating circuit
boards.
• If connecting cables internal to the PC are removed or inserted
during operation.
• If plug-in cards are removed or inserted when the PC is switched
on.
CP63XX 3

General instructions
Operator's obligation to exercise diligence
The operator must ensure that
• the Industrial PC is only used for its intended use (see also
Product Description chapter).
• the Industrial PC is in a sound condition and in working order
during operation.
• the operation manual is in good condition and complete, and
always available for reference at the location of the Industrial PC.
• the Industrial PC is operated, maintained and repaired only by
sufficiently qualified and authorised personnel.
• the personnel is instructed regularly about relevant occupational
safety and environmental protection aspects, and is familiar with
the operating manual and in particular the safety notes contained
herein.
• none of the safety and warning notes attached to the Industrial PC
are removed, and that all notes remain legible.
National regulations
depending on the machine
type
Depending on the type of machine and plant in which the Industrial PC is
being used, there will be national regulations for the control of such
machines and plant that the operator must observe. These regulations
cover, amongst other things, the intervals between inspections of the
controller.
The operator must initiate such inspections in good time.
Warning
Only trained persons may open the Industrial PC housing!
The operator is responsible for ensuring that only trained electrical staff
opens the housing of the Industrial PC.
Procedure in the event of a
fault
In the event of a fault in the Industrial PC, appropriate measures can be
determined with the aid of the list in the Fault correction section.
Operator requirements
Read the operating
instructions
Every user of the Industrial PC must have read these operating
instructions.
Software knowledge Every user must be familiar with any of the functions of the software
installed on the PC that he can reach.
4CP63XX

Product Description
Product Description
Appropriate Use
The Built-in Panel PC CP63xx is designed for front installation in control
cabinets in machine and plant engineering applications.
Structure
Opening the housing
To open the PC housing, release the screw (1) by one turn using a
screwdriver. The plastic cap (2) can be then be pulled forward, thereby
releasing the lid (3).
View of the individual
components
The aluminium lid can now be lifted off. Avoid damaging the electrical
supply line to the fan!
3
1
2
CP63XX 5

Product Description
View of the open PC in
basic configuration
The computer chassis can now be removed from the housing. The power
supply (1) and the hard disk (2) are located in the lower part of the chassis.
The slot motherboard (3) is located in the central slot of the housing.
3
1
2
6CP63XX

Product Description
Interfaces
Interfaces of the
Built-in Panel PC CP63xx
Serial interfaces
RS 232
COM1 - COM2
The basic version of the CP63XX Industrial PC has two serial interfaces,
COM1 (1) and COM2 (2), using the type RS232, which are brought to a 9
pin SUB-D plug connector.
Network connection
Network The PC is connected with the local network via the 10/100 Base-T RJ-45
connector (3) of the on-board Ethernet adapter.
PS/2 connections
PS/2 The upper PS/2 connector (4) allows a PS/6 mouse to be used, while a PC
keyboard can be connected to the lower PS/2 connector (7).
VGA connection
VGA A 15-pin SUB-D socket connector (5) allows a VGA monitor to be
connected.
free slot
free slot A free slot (7) enables the expansion of the Industrial PC with a PCI plug-in
card.
The type plate of the PC housing provides information about the
configuration of the Industrial PCs in the delivery state.
USB interfaces
USB1 – USB2 One of the two USB interfaces (8) and
(9) is used for connecting the Control
Panel.
The remaining port can be used to
connect peripheral devices with USB
interface.
DVI interface
DVI The DVI interface (10) is used for connecting the Control Panel.
3
1
4
7
5
2
6
8 9
10
CP63XX 7

Installation Instructions
Installation Instructions
Please also refer to chapter General instructions.
Transport and Unpacking
The specified storage conditions must be observed (see chapter Technical
data).
Transport
Despite the robust design of the unit, the components are sensitive to
strong vibrations and impacts. During transport, your Industrial PC should
therefore be protected from excessive mechanical stress. Therefore,
please use the original packaging.
Warning
Danger of damage to the unit!
If the device is transported in cold weather or is exposed to extreme
variations in temperature, make sure that moisture (condensation) does not
form on or inside the device.
Prior to operation, the unit must be allowed to slowly adjust to room
temperature. Should condensation occur, a delay time of approximately 12
hours must be allowed before the unit is switched on.
Unpacking
Proceed as follows to unpack the unit:
1.Remove packaging.
2.Do not discard the original packaging. Keep it for future relocation.
3.Check the delivery for completeness by comparing it with your order.
4.Please keep the associated paperwork. It contains important
information for handling the unit.
5.Check the contents for visible shipping damage.
6.If you notice any shipping damage or inconsistencies between the
contents and your order, you should notify Beckhoff Service.
8CP63XX

Installation Instructions
Installation of the PC in the control cabinet
The Built-in Panel PC CP63xx is designed for mounting in control cabinets
in machine and plant engineering applications.
The ambient conditions specified for operation must be observed (see the
section on Technical data).
Preparation of the control
cabinet
The control cabinet wall must be prepared with the required mounting
opening for the computer unit according to the PC's dimensions.
i
Note
When the unit is installed in an enclosure, adequate space for
ventilation and for opening the PC must be provided.
Please note the following points during installation of the PC:
• Position the PC in such a way that reflections on the screen are
avoided as far as possible.
• Use the position of the screen as a guide for the correct installation
height; it should be optimally visible for the user at all times.
• The PC should not be exposed to direct sunlight.
• When the unit is in its mounting position, the ventilation openings must
not be obstructed.
Warning
Extreme environmental conditions should be avoided as far as
possible. Protect the rear of your PC from dust, humidity and heat.
The clearance above and below the housing must be at least 100 mm
in order to ensure adequate ventilation of the PC.
The ventilation slots of the PC must not be covered.
Installation in a control
cabinet wall
Proceed as follows:
1. Insert the PC at the intended control cabinet wall position and protect it
from falling out, prior to final mounting.
2. Release the clamping levers with a No. 3 Allen key, turn the clamping
levers to the side through 90° and retighten the screws.
Earthing measures
Earthing measures
Earthing connections dissipate interference from external power supply
cables, signal cables or cables to peripheral equipment.
Establish a low-impedance connection from the earthing point on the PC
housing to the central earthing point on the control cabinet wall, in which
the computer is being installed. The earthing connection is located at the
top of the housing (see photograph on the left).
CP63XX 9

Installation Instructions
Power supply
The 4-pin screw-type connector plug on the PC housing shown in the
photograph is used to connect the power supply.
Connector plug on the PC
housing
Supplied mains power unit The Industrial PC is equipped with a 24 VDC power supply unit.
Current carrying capacity of
the 24 V power supply unit
Output voltages from
the 24 V power supply
unit
Current loading
maximum
+5 V 8 A
-5 V 0.5 A
+12 V 4 A
-12 V 0.5 A
+3.3 V 4 A
5 V VSB 0.5 A
Pin assignment and fuse protection
Pin assignment An adhesive label showing the pin assignment can be found above the
connector plug. A 6.3 A fuse must be used in the supply line for the
power supply.
Pin assignment 24 VDC power supply unit
Pin Function
1 Power supply +24 V
2 not used
3 Power supply GND
4 not used
Pin assignment 24 VDC
power supply unit
10 CP63XX

Installation Instructions
Connecting devices
Warning
The power supply plug must be withdrawn!
Please read the documentation for the external devices prior to connecting
them.
During thunderstorms, plug connector must neither be inserted nor
removed.
When disconnecting a plug connector, always handle it at the plug. Do not
pull the cable!
Connecting cables
The connections are located on the front of the Industrial PC, and are
documented in the section Product Description.
When connecting the cables to the Industrial PC, proceed according to the
following sequence:
• Switch off all the devices that are to be connected.
• Disconnect all the devices that are to be connected from the power
supply.
• Connect all the cables between the Industrial PC and to the
devices that are to be connected.
• Connect all data transfer cables (if present) to the appropriate
plug-in receptacles of the data/telecommunication networks.
• Reconnect all devices to the power supply.
Verifying the voltage and connecting
Installation using a 24 VDC power supply unit:
1. Check that the external power supply is providing the correct
voltage.
2. Plug the power supply cable assembled beforehand into the power
supply unit connector plug of the Industrial PC and connect it to
your external 24 V power supply unit.
Warning
If a 24 V UPS is installed, the correct type of rechargeable battery
must be used.
CP63XX 11

Operating Instructions
Operating Instructions
Please also refer to chapter General instructions.
Switching the Industrial PC on and off
Switch on The Industrial PC does not have its own mains switch. The Industrial PC
will start when the equipment is switched on, or when it is connected to the
power supply.
Shutting down and
switching off
When the plant is switched off, or when it is disconnected from its power
supply, the Industrial PC will be switched off.
Control software such as is typically used on Industrial PCs permits various
users to be given different rights. A user who may not close software may
also not switch the Industrial PC off, since data can be lost from the hard
disk by switching off while software is running.
Warning
First shut down, then switch off the PC!
If the Industrial PC is switched off as the software is writing a file to the
hard disk, the file will be destroyed. Control software typically writes
something to the hard disk every few seconds, so that the probability of
causing damage by switching off while the software is running is very high.
Warning
When you have shut down the Industrial PC, you have to switch off power
supply for at least 10 seconds before rebooting the system.
After resetting power supply the PC will start booting automatically.
First switching on and driver installation
When you switch on the Industrial PC for the first time, the pre-installed
operating system (optional) will be started. In this case, all the required
drivers for any additional, optional hardware components ordered with the
PC will already have been installed.
If the PC was ordered without operating system, you have to install the
operating system and the driver software for any auxiliary hardware
yourself. Please follow the instructions in the documentation for the
operating system and the additional devices.
12 CP63XX

Operating Instructions
Maintenance
Please also refer to chapter General instructions.
Cleaning the Industrial PC
Danger
Switch off the Industrial PC and all connected devices, and disconnect the
Industrial PC from the power supply.
The Industrial PC can be cleaned with a soft, damp cloth. Do not use any
aggressive cleaning materials, thinners, scouring material or hard objects
that could cause scratches.
Replacing the battery on the motherboard
A used battery on the motherboard has to be replaced according to the
rules of the board manufactorer.
Danger
Danger of Explosion if battery is incorrectly replaced. Replace only with
same or equivalent type recommended by the manufacturer. Dispose of
used batteries according to the manufacturer's instructions.
Servicing
The Industrial PC requires no maintenance.
Shutting down
Disposal
Dismantling the Industrial
PC
Observe national
electronics scrap
regulations
The device must be fully dismantled in order to dispose of it. The housing
can be sent for metal recycling.
Electronic parts such as disk drives and circuit boards must be disposed of
in accordance with national electronics scrap regulations.
CP63XX 13

Troubleshooting
Troubleshooting
Please also refer to chapter General instructions.
i
Note
Pixel errors in the TFT display are production-caused and represent
no complaint-reason!
Fault correction
Fault Cause Procedure
Nothing happens after the Industrial
PC has been switched on
No power supply to the Industrial
PC
Other cause
Check power supply cable
Call Beckhoff Service
The Industrial PC does not boot
fully
Floppy disk or CD in the drive
Setup settings are incorrect
Other cause
Remove floppy disk or CD
and press any key
Check the setup settings
Call Beckhoff Service
Computer boots, software starts,
but control does not operate
correctly
Cause of the fault is either in the
software or in parts of the plant
outside the Industrial PC
Call the manufacturer of the
machine or the software
Floppy disk or CD access error Faulty disk or CD
Faulty disk drive
Check disk or CD in another
drive
Call Beckhoff Service
The Industrial PC functions only
partially or only part of the time, e.g.
no or dark picture, but disk drive
responds when switching on
Defective components in the
Industrial PC
Call Beckhoff Service
14 CP63XX

Troubleshooting
Service and Support
Beckhoff and their partners around the world offer comprehensive service
and support, making available fast and competent assistance with all
questions related to Beckhoff products and system solutions.
Beckhoff Service
The Beckhoff Service Center supports you in all matters of after-sales
service:
• on-site service
• repair service
• spare parts service
• hotline service
Hotline: [phone]
Fax: [phone]
e-mail: [e-mail]
Quote the project number If servicing is required, please quote the project number of your Industrial
PC.
Beckhoff Support
Support offers you comprehensive technical assistance, helping you no
only with the application of individual Beckhoff products, but also with
other, wide-ranging services:
• world-wide support
• design, programming and commissioning of complex automation
systems
• and extensive training program for Beckhoff system components
Hotline: [phone]
Fax: [phone]
e-mail:
[email protected]
Company headquarters
Beckhoff Automation GmbH
Eiserstr. 5
D-33415 Verl
Germany
Telefon: [phone]
Fax: [phone]
e-mail: [email protected]
The addresses of Beckhoff's branch offices and representatives round the
world can be found on her internet pages:
http://www.beckhoff.com
You will also find further documentation for Beckhoff components there.
CP63XX 15

Appendix
16 CP63XX
Appendix
Technical data
Dimensions Dimensions (W x H x D): 226 x 196 x 93 mm (without Control Panel)
with CD-ROM (W x H x D): 226 x 196 x 107 mm (without Control Panel)
Weight: 9.5 kg (basic configuration)
Do not use the PC in areas
of explosive hazard
The Industrial PC may not be used in areas of explosive hazard.
The following conditions must be observed during operation:
Environmental conditions Ambient temperature: 0 to 55°C
Atmospheric humidity: Maximum 95%, non-condensing
Shock resistance Sinusoidal vibration:
(EN 60068-2-6) 10 to 58 Hz: 0.035 mm
58 to 500 Hz: 0.5 G (~ 5 m/ s2)
During reading of CD-ROM:10 to 58 Hz: 0.019 mm
58 to 500 Hz: 0.25 G (~ 2.5 m/ s2)
Impact:
(EN 60068-2-27/ -29) 5 G (~ 50 m/ s²), duration: 30 ms
During reading of CD-ROM:5 G (~ 50 m/ s²), duration: 11 ms
Protection class Protection class: IP20
Power supply
24 VDC power supply unit
Supply voltage: 24 VDC
Power consumption: 100 W for the basic version
Electromagnetic
Compatibility (EMC)
Interference resistance: according to EN 61000-6-2
Emitted resistance: according to EN 61000-6-4
Transport and storage The same values for atmospheric humidity and shock resistance are to be
observed during transport and storage as in operation. The shock
resistance during transport can be improved by means of suitably packing
the Industrial PC. The ambient temperature during storage and transport
must be between -20°C and +65°C.
i
Note
Pixel errors in the TFT display are production-caused and represent
no complaint-reason!
Approvals
FCC: Federal Communications Commission
Radio Frequency Interference Statement
FCC Approval for USA This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if
not installed and used in accordance with the instruction manual, may
cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at his own
expense.
FCC: Canadian Notice
FCC Approval for Canada This equipment does not exceed the Class A limits for radiated emissions
as described in the Radio Interference Regulations of the Canadian
Department of Communications.