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BEFCO DR0-330 User manual

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BEFCO®
Operator’s Manual
HAY EQUIPMENT
Rotary Tedders
DR0-330, DRP-330
The operator’s manual is a technical service guide and must always accompany the machine.
Manual 960-390B
February 2015
SAFETY
Take note! This safety alert symbol found throughout this manual is used to call your
attention to instructions involving your personal safety and the safety of others. Failure to
follow these instructions can result in injury or death.
Signal Words
Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The
appropriate signal words for each have been selected using the following guidelines:
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or
serious injury.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or
serious injury, and includes hazards that are exposed when guards are removed. It may also be used
to alert against unsafe practices.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in minor or
moderate injury.
This symbol means:
ATTENTION!
BECOME ALERT!
YOUR SAFETY IS INVOLVED!
39
PARTS MANUAL
34
8 - WARRANTY
33
7 - PRE-DELIVERY CHECKLIST
32
6 - TROUBLESHOOTING
315.04 - Storage 315.03 - Suggested Spare Parts 305.02 - Tine Replacement 305.01 - Rotor Timing 30
5 - REPAIR PROCEDURES
284.04 - Ratchet Torque Limiter 264.03 - Driveline 264.02 - Service 254.01 - Maintenance Safety 25
4 - MAINTENANCE
223.11 - Transportation 223.10 - Removing Tedder from the Tractor 213.09 - Uneven Terrain 193.08 - Operating Techniques 193.07 - Working Speed 183.06 - Start Up 173.05 - Attaching to the Tractor 163.04 - Pre-Operational Check 123.03 - Assembly Instructions 123.02 - Set Up 103.01 - Operational Safety 10
3 - OPERATION
72.03 - Messages and Signs 72.02 - Starting and Stopping 62.01 - Preparation 6
2 - SAFETY PRECAUTIONS
51.03 - Model and Serial Number ID 41.02 - Warranty Information 41.01 - General 4
1 - GENERAL INFORMATION
INDEX
INDEX 3BEFCO
1 - GENERAL INFORMATION
Thank you and congratulations for having chosen our implement. Your new rotary
tedder is a technologically advanced machine constructed of high quality, sturdy
components that will fulfill your working expectations. Read this manual carefully. It will
instruct you on how to operate and service your tedder safely and correctly. Failure to
do so could result in personal injury and/or in equipment damage.
1.01 - General
The implement described in this manual is to be used with tractors with PTO at 540 rpm
and clockwise rotation.
CAUTION: Always ensure that the coupling of the implement with the tractor is
done at the same PTO speed and direction of rotation. Do not operate this
implement at a PTO speed or direction of rotation other than that shown on the
implement. Serious damage can occur to the machine and/or the operator.
CAUTION: Unless otherwise specified, all hardware is metric. Use only metric
tools on metric hardware. Other tools that do not fit properly can slip and cause
injury.
CAUTION: Right hand and left hand sides of the implement are determined by
facing in the direction the implement will travel when going forward (see fig. 2).
1.02 - Warranty Information
Carefully read the Warranty section1, detailing coverage and limitations of this warranty.
Warranty is provided for customers who operate and maintain their equipment as
described in this manual. Warranty registration is accomplished by the dealer by
completing and forwarding the Warranty Registration form to the Company, along with
a copy of the dealer’s invoice. It is in your best interest to insure that this has been
done.
Warranty does not cover the following:
1. Cleaning, transporting, mailing and service call charges.
2. Normal wear items such as tines, bearings, drivelines, shear pins, slip clutches, etc.
ROTARY TEDDERS OPERATOR’SMANUAL
GENERAL INFORMATION 4BEFCO
1See Chapter 8 - Warranty.
3. Depreciation or damage caused by normal wear, accidents, improper maintenance,
improper protection or improper use.
4. The use of non-original spare parts and accessories.
Your Authorized Company Dealer has genuine parts in stock. Only these approved
replacement parts should be used.
This limited warranty covers defective material and workmanship. The cost of normal
maintenance or repairs for accidents or improper use and related labor will be borne by
the owner.
1.03 - Model and Serial Number ID
Attached to the frame is an ID plate showing the model and the serial number. Record
your implement model and serial number in the space provided below. Your dealer
needs this information to give you prompt, efficient service when you order parts.
ROTARY TEDDERS OPERATOR’SMANUAL
GENERAL INFORMATION 5BEFCO
2 - SAFETY PRECAUTIONS
Safety is the primary concern in the design and manufacture of our products.
Unfortunately our efforts to provide safe equipment can be wiped out by a single
careless act of an operator.
In addition to the design and configuration of equipment, hazard control and accident
prevention are dependent upon the awareness, concern, prudence and proper training
of personnel involved in the operation, transport, maintenance and storage of
equipment. It is the operator’s responsibility to read and understand all safety and
operating instructions in the manual and to follow these.
Allow only properly trained personnel to operate the tedder. Working with unfamiliar
equipment can lead to careless injuries. Read this manual, and the manual for your
tractor, before assembly or operation, to acquaint yourself with the machines. It is the
tedder owner’s responsibility, if this machine is used by any person other than yourself,
is loaned or rented, to make certain that the operator, prior to operating, reads and
understands the operator’s manuals and is instructed in safe and proper use.
2.01 - Preparation
1. Before operating equipment read and understand the operator’s manual and the
safety signs (see fig. 2).
2. Thoroughly inspect the implement before initial operation to assure that all
packaging materials, i.e. wires, bands, and tape have been removed.
3. Personal protection equipment including hard hat, safety glasses, safety shoes, and
gloves are recommended during assembly, installation, operation, adjustment,
maintaining and/or repairing the implement.
4. Operate the tedder only with a tractor equipped with an approved
Roll-Over-Protective-System (ROPS). Always wear your seat belt. Serious injury or
even death could result from falling off the tractor.
5. Clear area of stones, branches or other debris that might be thrown, causing injury
or damage.
6. Operate only in daylight or good artificial light.
7. Ensure tedder is properly mounted, adjusted and in good operating condition.
8. Ensure that all safety shielding and safety signs are properly installed and in good
condition.
SAFETY PRECAUTIONS 6BEFCO
ROTARY TEDDERS OPERATOR’SMANUAL
2.02 - Starting and Stopping
1. Be sure that no one is near the machine prior to engaging or while the machine is
working.
2. Be sure the tractor is in “Neutral” before starting engine.
3. Tedder operating power is supplied from tractor PTO. Refer to your tractor manual
for PTO engagement and disengagement instructions. Never operate PTO over 540
rpm. Know how to stop the tractor and tedder quickly in case of an emergency.
4. When engaging PTO, the engine rpm should always be low. Once engaged and
ready to start, raise PTO speed and maintain throughout operation.
5. Check the tractor master shield over the PTO stub shaft. Make sure it is in good
condition and fastened securely to the tractor. Purchase a new shield if old shield is
damaged or missing.
6. After striking an obstacle, disengage the PTO, shut the tractor down and thoroughly
inspect for damage before restarting.
7. Never engage the PTO until the tedder is in the down position and resting on the
ground. Never raise the tedder until tines have come to a complete stop.
8. To park the vehicle safely, stop vehicle on a level surface (not on a slope),
disengage PTO, engage the parking brake, stop the engine, remove the key, and
wait for engine and all moving parts to stop before leaving the operator’s seat.
9. Stay clear of rotating drivelines. Entanglement in rotating driveline can cause serious
injury or death. Wear close fitting clothing. Stop the engine and be sure PTO
driveline is stopped before getting near it.
2.03 - Messages and Signs
1. Read and adhere to all safety and operating decals on this machine (see fig. 2).
2. Before dismounting tractor: Allow moving parts to stop, stop engine, set brake and
remove the key of unattended equipment.
3. Keep away from rotating tines and driveline.
4. Keep guards and shields in place and in good condition.
5. Do not operate unit with bystanders in area.
6. Allow no riders on tractor or tedder.
7. Allow moving parts to stop before repair.
8. Securely support tedder before working underneath.
Additional warning and operating decals are available at no extra charge. Please specify
model and serial number when ordering.
SAFETY PRECAUTIONS 7BEFCO
ROTARY TEDDERS OPERATOR’SMANUAL
Fig. 2 - Safety decals - implement; replace immediately if damaged.
SAFETY PRECAUTIONS 8BEFCO
ROTARY TEDDERS OPERATOR’SMANUAL
right side left side
Safety decals - driveline; replace immediately if damaged.
SAFETY PRECAUTIONS 9BEFCO
ROTARY TEDDERS OPERATOR’SMANUAL
placed on outer shield
placed on outer tube
3 - OPERATION
BEFCO’s rotary tedders are available with three point hitch or pull type configuration
and have a working width of 11’. All tedders are 540 rpm PTO driven and suited for
tractors from 20 to 50 HP. As the tedder advances the crop is thrown, separated and
fluffed evenly and quickly by the wide radius rotors therefore reducing drying time. The
rotors turn towards each other at the front forcing the crop to be moved between them
and thrown to the rear of the machine. Each rotor carries large size tine arms and tough
spring steel tines for faster ground speed. The tedder support wheels run close to the
tines which allow the tines to follow the contour of the terrain and reduce the risk of
them digging into the ground. Hay crops dry fast and evenly due to the fluffing action
and the enhanced air movement produced by the machine.
3.01 - Operational Safety
CAUTION: Our tedders are designed considering safety as the most important
aspect and are the safest available in today’s market. Unfortunately, human
carelessness can override the safety features built into our machines. Injury
prevention and work safety, aside from the features on our tedders, are very
much due to the responsible use of the equipment. It must always be operated
prudently following with great care, the safety instructions laid out in this manual.
1. The use of this equipment is subject to certain hazards which cannot be prevented
by mechanical means or product design. All operators of this equipment must read
and understand this entire manual, paying particular attention to safety and
operating instructions, prior to using.
2. Do not operate the tractor and tedder when you are tired, sick or when using
medication.
3. Keep all helpers and bystanders at least 50 feet from a tedder. Only properly trained
people should operate this machine.
4. The majority of accidents involve entanglements on the driveline, injury of
bystanders by objects thrown by the rotating tines and operators being knocked off
the tractor by low hanging limbs and then being run over by the tedder. Accidents
are most likely to occur with machines that are loaned or rented to someone who
has not read the operator’s manual and is not familiar with a tedder.
5. Always stop the tractor, set brake, shut off the tractor engine, remove the ignition
key, lower implement to the ground and allow tedder tines to come to a complete
stop before dismounting tractor. Never leave equipment unattended with the tractor
running.
OPERATION 10 BEFCO
ROTARY TEDDERS OPERATOR’SMANUAL