Belmont PRO III 047 User manual

PRO III 047
INSTALLATION INSTRUCTIONS
DRAFT

2
1 Safety Consideration
2 Cautions regarding installation
1-1 Risk Level Interpretation ............................................................ 3
1-2 Safety Precautions ..................................................................... 5
2-1 Precautions for installation ..........................................................6
3 Installation
3-1 Dimensions ................................................................................7
3-2 Necessary tools and supplied parts ............................................8
3-2-1 Necessary tools ........................................................8
3-2-2 Supplied parts ..........................................................9
3-3 Installation procedures .............................................................10
Table of Contents
4 Flow Diagram/Wiring Diagram
4-1 Flow Diagram ...........................................................................13
4-2 Wiring Diagram .........................................................................15
2019-01 (First Edition)
REF 1E0796AE

3
1 Safety Consideration
1-1 Risk Level Interpretation
WARNING
CAUTION
CONTRAINDICATION
Precautions before use
Classification by degree of
harm or damage and urgency
Make sure to carefully read the Safety Precautions and Operat-
ing Precautions and use the product correctly.
Use of the product without regard to this indication will create
a hazardous condition that may result in death or serious
injury.
Improper handling of the product without regard to this
indication will create a hazardous condition that may result in
death or serious injury.
Improper handling of the product without regard to this
indication will create a potentially hazardous condition that
may result in moderate or slight injury or property damage.
These precautions are intended to ensure the safe use of the
product and prevent harm or damage to users or other people.
According to the magnitude of harm and damage and the degree
of urgency, an incident that may be caused by misuse of the
product is classified into one of the following categories:
CONTRAINDICATION, WARNING, and CAUTION.
All of these categories are important for safety. Always follow the
instructions provided.
We assume no responsibility for any accident due to failure to
follow the Safety Precautions even in the event of harm or damage
to users or other persons.
In such case, users or other persons who use the product without
observing the Safety Precautions is responsible for any harm or
damage incurred.
The graphical symbols are explained in detail below.
Once you have fully understood this explanation, read the text.

4
1 Safety Consideration
The following graphical symbols are used to explain your
responsibilities for using the product safely:
Generally prohibited activity
Disassembly, repair or modification prohibited
Mandatory instructions for ordinary users
Graphical symbols for prohibited activity
Graphical symbol for mandatory instructions

5
1 Safety Consideration
Precautions regarding installation
Do not install the product near electromagnetic sources such as
communication facilities or elevators.
Malfunction of this product may occur in the presence of
electromagnetic interference waves.
Installing or transferring the
product
Precautions for installation
Make sure to place the product on a firm and flat floor.
Placing the equipment on a tilted floor (≥ 5°) may cause it to fall.
To avoid the risk of electric shock, this equipment must only be
connected to a supply mains with protective earth.
Failure or electric leak may result in electric shock.
Precautions for operating the chair
Before and during the chair operation, pay close attention to the
operation range (seat raising/lowering direction, backrest lower-
ing/raising direction, and legrest traveling direction, and ensure
that the chair does not contact any body parts,hands or feet, or
objects. Body parts, hands or feet, or objects may become
caught in the chair, causing injury or damage to peripheral
devices.

Installing or transferring the
product
Installation
Installation Cautions on Installation Work
Metal or mechanical parts of this product may have sharp edges
or corners. Be careful to avoid injury to your hands and fingers
during installation work.
1-2 Safety Precautions
CONTRAINDICATION
WARNING
CAUTION

6
2-1 Precautions for installation
1. While carrying the chair, make sure to hold only the
designated parts. If not, it may lead to physical injury.
2. Confirm that the fixing bolts are tightened before carrying the
chair.
3. Take care not to topple the equipment during transportation.
4. Do not drop, hit, or give a shock to the product.
5. Do not connect a power supply other than the rated voltage.
6. Make sure to connect ground wires.
7. When all the installation procedures have been completed,
verify that each function works properly.
2 Cautions regarding installation

7
3 Installation
3-1 Dimensions
422-1/423-5/8
18-7/8 ᳸28-1/2
44-1/2 ᳸54-1/8
18°
18°
6-3/4
2°
69-1/8
62-3/8
26-3/8
7-1/2
23-5/8
22-7/8
18-7/8
7-1/2
105°
105°
80°
Unit: inch (Dimensional tolerance:±10%)
*Dimensions and specifications are subject
to change without notice.

8
3 Installation
3-2 Necessary tools and supplied parts
3-2-1 Necessary tools
The table below shows the necessary tools for the installation of
this product.
No.
1
2
3
4
5
Tool name
Phillips screwdriver No. 1–3
Monkey wrench (Max. opening width: 29 mm)
6-piece double head open end wrench set (5.5–24 mm)
8-piece hex key wrench set (1.5–8 mm)
Level
QTY.
1 for each
1
1
1
1

9
3 Installation
3-2-2 Supplied parts
The table below shows the supplied parts included in the chair.
Chair (unit)
1
2
3
4
5
6
7
8
No.
Bolt cap
Hex head flange screw TP-A, M8 × 30, black
Countersunk screw, M5 × 8, plated
Truss screw M4×6, plated
Truss screw, M5×8, chrome-plated
Headrest unit
Headrest cover
Backrest cover
Part name QTY.
4
4
3
6
4
1
1
1
1
2
3
4
5
No.
Seat
Backrest
Headrest
Roll-up legrest
Roll-up legrest cover
Part name QTY.
1
1
1
1
1
Chair (cover parts)

10
3 Installation
3-3 Installation instructions
1. Unpack the carton of the chair.
Remove TP-A, M4 × 35, plated (10 pieces) for packing.
2. Remove the chair from the skid.
Remove the hex coach bolts, M6 × 50, plated (4 pieces) that
fix the base and skid.
3. Place the chair at the approximate location.
By holding the carriage bar, bring up the chair to move it out of
the skid.
4. Remove the carriage bar by unscrewing hex bolts,
M8 × 95, plated (4 pieces).
5. Remove the fixing bolts.
Remove the hex bolt, M10 × 120, plated (1 piece).

11
3 Installation
6. Attach the backrest.
Fix the backrest with truss head screws, M5 × 8, chrome-
plated (4 pieces).
7. Attach the headrest.
(1) Pass the headrest cover to the headrest bar.
(2) Attach the headrest to the headrest bar.
Fix the headrest with the countersunk screws, M5 × 8,
plated (3 pieces).
(3) Attach the headrest cover.
Insert the catch of the headrest cover to the headrest.
(4) Insert the headrest bar to the headrest unit.
8. Attach the backrest cover.
Insert the catch of the backrest cover to the backrest.

12
3 Installation
9. Attach the roll-up legrest.
Fix the roll-up legrest with truss head screws M4×6, plated
(2 pieces).
10. Attach the roll-up legrest cover.
Fix the roll-up legrest cover with truss head screws M4×6,
plated (4 pieces).
11. Attach the seat
12. Fix the chair to the floor.
Use hex head flange screws, TP-A M8 × 30, black (4 pieces).
13. Put the bolt caps (4 pieces) to the bolts attached in
Procedure 12.

13
4 Flow Diagram/Wiring Diagram
4-1 Flow Diagram
HYRON HOSE AENL81**
HYRON HOSE AEFS04**
HYRON HOSE AEFR94**
HYRON HOSE AENL83**
HYRON HOSE AEFS04**
REC CYL ASSY AXBA30**
LEGREST CYL AXBA31**
FOOT REST CYL AXBA32**
LIFT CYL ASSY(NP) 1G07BK**
OIL TANK
Footrest shorten
Legrest down
Chair down
Backrest recline
MOTOR
VOLTAGE 8SOLENOID VALVE CODE 120V 60Hz 1G07BQ**
VOLTAGE MOTOR CODE CONDENSER CODE 120V ANDS56** AATP26**
Footrest extend
Legrest up
Chair up
Backrest raise
High pressure hose Low pressure hose Low pressure hose

14
4 Flow Diagram/Wiring Diagram
4-2 Wiring Diagram
LED4 Light on when all function is locked
LED5 Light on when limit mode
LED6 Light on when power is on
JP1 Voltage selection
SW4-1 On when power headrest is functioned
Brown Red
Orange
TL DOWN SAFE SW B
1A0P8Z**
TL DOWN SAFE SW C
1A0P99**
4
BACK POTENTIO METER 1A0P9C** LEG POTENTIO METER 1A0PBG** ROLL POTENTIO METER 1A0PBH** HEAD POTENTIO METER 1A0PBE**
TL STICK SW(A-M)
1A0P9J**
SEAT POTENTIO METER 1A0P9B**
8 9 2
Brown Red Orange Brown Red Orange
10
Brown Red Orange
11
Brown Red Orange
12
Brown Red Orange
Orange
Red
Yellow
Yellow
Yellow
Yellow
Red
Brown/White
Yellow
White
TL FOR CONDENSER
ANFU12**
MOTOR CONDENSER
CHAIR SV
Brown
SV1 SV2
SV7 SV8
SV5 SV6 SV3 SV4
Red Brown Red Orange
Yellow
Green Pink Blue Sky Blue Purple Black Yellow Orange Grey White
Brown Red Orange Yeloow Green Blue Purple Grey Black
LEGREST SV
Brown Red Orange
Yellow
Brown Red Orange Yellow
Green
Black
Brown Red Orange Yellow Green
TL STICK SW(047 AT) 1A0RND**
TL STICK SW(047)
1A0RKS**
Brown Red Orange
Yellow
Green
TL STICK SW(047)
1A0RKS**
STICK SWITCH PCB
1G01Q1**
STICK SWITCH PCB
1G01Q1**
CHAIR CONTROL PCB L
100V:1G070T** 200V:1G073Y**
TL OILMOTOR
1A0P9D**
VOLTAGE MOTOR CODE CONDENSER CODE
110-120V ANET56** AATP26**
220-240V ANER60** AATP27**
VOLTAGE 8SOLENOID VALVE CODE
110 50Hz,115V 50/60Hz,120V 60Hz 1G0748**
220V 50/60Hz,230V 60Hz 1G0749**
230V 50Hz,240V 50/60Hz 1G074A**
Brown
Brown
Blue
Blue
BRAKER 10A
EARTH WIRE
1A0H0W**
TL BRAKER SW
1A0RF5**
TL SLDVALVE CHAIR
1A0P9E**
TL SLDVALVE RLL
1A0P9F**
23
Brown Blue
Yellow Green
Yellow Green
Brown Blue
Yellow Green
Brown Blue
ManualAuto
POWER CODE 047(UL)
1A0REZ**
TL TERMINAL A(100V)
1A0RF0**
TL TERMINAL B
1A0RF1**
Noise Filter
STICK SWITCH PCB
1G01Q1**
Manual
N L
Orange

NOTE

Printed in Japan
Importer for U.S.A.
BELMONT EQUIPMENT, Division of Takara Belmont USA, Inc.
101 Belmont Drive, Somerset, New Jersey 08873 U.S.A.
TEL.:[phone] FAX.:[phone]
Importer for Canada
TAKARA CO, CANADA LTD.
2076 S. Sheridan Way, Mississauga, Ont., L5J2M4, Can.
TEL.:[phone] FAX.:[phone]
TAKARA BELMONT CORPORATION (Manufacturer)
2-1-1, Higashishinsaibashi,Chuo-ku,Osaka, 542-0083, Japan
TEL.:[phone] FAX.:[phone]