Belmont X-Calibur V BEL-50N User manual

INSTALLATION
INSTRUCTIONS
DENTAL CHAIR
BEL-50N
R
AEFS97D0
IMPORTANT
This manual provides installation instructions for the BEL-50N Chair.
The instructions contained in this booklet should be thoroughly read and
understood before installation of the chair.
After the installation has been completed, keep this manual in a safe place.

Table of Contents
1. Overview and major components ----------------------------------------------- 1A
2. Dimensions and Specications -------------------------------------------------- 2A
3. Introduction ------------------------------------------------------------------------ 3
4. Installation ------------------------------------------------------------------------- 4
5. Adjustment ------------------------------------------------------------------------ 8B
6. Electric Diagram ------------------------------------------------------------------ 10B
Intended Use of the Product
This product is intended for the exclusive use for diagnoses, treatments and relative procedures of
dentistry, and must be operated or handled by the qualied dentists or by dental staffs under the
supervision of the dentist.Such dentists or dental staffs should instruct and/or assist the patients to
approach to and leave from the product. Patients should not be allowed to operate or handle the
product unless he/she is so instructed.
Environmental Requirements
Operating Ambient Temperature 41°F ~ 104°F (5°C ~ 40°C)
Humidity 30% ~ 75%
Atmospherical Pressure 10.2psi ~ 15.4psi (700hpa ~ 1060hpa)
Storage Ambient Temperature 14°F ~ 122°F (-10°C ~ 50°C)
Humidity 10% ~ 80%
Atmospherical Pressure 8.7psi ~ 15.4psi (600hpa ~ 1060hpa)
Classication
a. Protection against electric shock : Class I Equipment, Type B Applied Parts (Headrest,
Backrest and Seat cushions)
b. Protection against water ingress : Chair (IPX0), Foot control (IPX1)
c. Equipment not suitable for use in the presence of a flammable anesthetic mixture with air or with
oxygen or nitrous oxide.
d. Mode of operation : Non-continuous operation. ON time :3min. OFF time : 15 min
CAUTION
This product may be affected by sources that generate excessive electromagnetic waves.
Do not install this equipment close to such devices such as elevators or communication equipment,
including cellular telephones.
Do not position this equipment so that it is difcult to access the main power supply outlet that the
power plug of this chair is connected to.
Symbol
Applied part complying with the specied requirements of IEC60601-1:2005 to provide
protection against electrical shock, particularly regarding allowable patient leakage current
and patient auxiliary current.
Caution, warning or note

1. OVERVIEW, MAJOR COMPONENTS
16
17
15
12
11
10
20
14
13
18
19
6
5
4
7
8
9
21
22 3
2
1
Figure 2
BACKREST CONTROL
Figure 3
FOOT CONTROL
Program (Pre-set 1)
Seat Raise
Seat Lower
Backrest Raise
Backrest Recline
Auto Return
A
Backrest
Raise
Auto
Return
Backrest
Recline
Seat Raise
Seat Lower
Pre-set 2
Pre-set 1
Last
Position
Figure 1
1. Headrest Assembly
2. Backrest Cushion
3. Armrest
4. Main Link Cover
5. Sub Link Cover
6. Base Cover
7. Power Supply Cable
8. Pump Cover
9. Seat Cushion
10.Backrest Cover
11.Seat Back Support
12.Dome Casting Cover
13.Tilt Cover
14.Rotating Flange Cover
15.Rotation Lock Lever
16.Foot Control Ass'y
17. Sub Link Cover(Lower)
18. Main Power Switch
19. Fuse Holder
20. Backrest Control Panels
21. Side Frame (Left)
22. Side Frame (Right)
- 1A -

2-1. Dimensions (Inches)
2. DIMENSIONS and SPECIFICATIONS
* Sealed hydraulic system powered by 3.5 A motor pump
* Base plate: 1/2" steel
* Bearings at link points - low friction in steel jacket.
* Steel seat cradle
* Steel backrest support
* Electrical requirements : AC120V/60Hz/3.7A
* Fuse for power supply : 10A/125V (Current rating : 750A at 250VAC) Fast-blow
* Fuse for relays : 1.25A/125V (Current rating : 750A at 250VAC) Fast-blow
* Hospital grade plug
* Base component housing formed from solid color acrylate styrene acrylonitrile (ASA ,V0)
* All exposed ferrous parts covered with corrosion-resistant paint or plating
* Weight: 381 lbs. (173 kg)
23-1/4
15-7/8
23-7/8
23-5/8
18-1/2
8
5-1/4
34-3/4 22-1/4
30-5/8
54-1/2
37-11/16
5-1/4
5-1/420-1/4
74-1/4
13-3/8
28-3/8
34-3/424-1/2 15
22-3/4
74-1/4
34-3/417-9/16 22 20
˚
70
˚
20
˚
6 ˚
10 ˚
6 ˚
23-1/4
15-7/8
23-7/8
23-5/8
18-1/2
8
5-1/4
34-3/4 22-1/4
30-5/8
54-1/2
37-11/16
5-1/4
5-1/420-1/4
74-1/4
13-3/8
28-3/8
34-3/424-1/2 15
22-3/4
74-1/4
34-3/417-9/16 22 20
˚
70
˚
20
˚
6 ˚
10
˚
6 ˚
2-2. Specications
- 2A -

3-1. Precautions for Installation
• Keep the equipment away from water.
• Keep in a circumstances safe from influence by temparature, humidity, wind, sun light, air containing
salts and minerals.
• Care about stability such as inclination, vibration and impact, including handling and transportation.
• Do not keep the equipment in a place where chemicals are or where gas is emitted.
• The floor construction required to safely support the chair and delivery system is 105 lbs./ft2
(500kg/m2 ) at minimum.
• During lifting and unpacking of the chair, make sure to hold only the designated parts.
• Do not drop or hit the chair.
• After the chair is unloaded from the palette and placed at the desired location, please make sure to
remove the shipping bolt with the red tag. Damage to chair may occur if shipping bolt is
not removed prior to chair operation.
• Do not connect to power supply other than AC120V 60HZ.
• Ground chair properly prior to turning power on.
• Chair base must be anchored to the floor for maximum stability.
• Refer to the installation manual of the chair and dental unit (if it is to be used) prior to, and
during installation.
• When the installation process has been completed, verify that all the mechanical and electrical
functions are working properly and that there is no evidence of oil leakage.
• Protective footwear and thick gloves are highly recommended at unpacking.
• Do not modify this equipment.
• In the case separation from any electrical poles is necessary, pull of the power plug from the power
supply outlet.
3-2. Required Tools
The following tools are necessary for installation of the chair.
Phillips screw driver #2
Allen key wrenches, metric size
3. INTRODUCTION
- 3 -

Side Frame
Main Link Axis
Packing Screw
Toe board bar
4. INSTALLATION
3) Lift chair base from pallet into the
installation location.
Be sure to lift chair under the side frame
and main link axis as shown in Figure 2.
1) Place chair carton close to installation
location.
Remove all the staples xing the carton to
pallet, or cut the carton just above the
stapled line, and remove the carton.
(See Figure 1.)
Figure 1
Figure 3
4) Before attaching chair to the electrical
power source, remove red shipping bolt
from the seat structure using a 13mm
socket. (See Figure3.)
5) Remove the following items from chair
packaging:
• Backrest Frame Assembly
• Metal Seat
• Plastic Base Cover
• Small Carton Box Containing Armrests,
Headrest Mechanism and Bag of Hardware.
Figure 2
2) Using a 10mm socket, loosen and remove
two packing screws holding the chair base
into pallet. (See Figure 2.)
Staples
Red Shipping Bolt
- 4 -
CAUTION
Do not lift chair by toeboard bar
Do not connect in the power supply line
before removeing the red tagged
shipping bolt.
CAUTION
4-1. Unpacking the chair base

5) Remove 2(5mm x 8) phillips head
screws that secure the plastic
backrest cover to
the metal backrest frame (Figure 6b).
Using a 10mm hex key wrench,
attach backrest frame to seat back
support using 4(10mm x25) socket
head cap screws.(See Figure 5 a.)
6) Connect backrest quick connect plug
to chair connector plug (tie up the
excess wire harness with a cable tie).
(See Figure 5 a.) Figure 5 a
Backrest Frame
Socket Head Cap Screw
Seat Back Support
Chair Connector Plug
Backrest Quick Connect Plug
(10mm x 25)
4) Remove the side cover and attach each
armrest to side frame as shown in
Figure 4 (it may be necessary to lightly
lubricate armrest shaft with silicone lube).
Figure 4
1) Plug chair into 120VAC outlet.
2) Turn on the main power switch located on the left side of the pump cover. A green lamp
will illuminate.
3) Raise the seat by foot switch.
To avoid the risk of electrick shock, this equipment must only be connected to a supply mains with
protective earth. Grounding reliability can only archieved when the equipment is connected to an
equivalent receptacle marked HOSPITAL ONLY or HOSPITAL GRADE.
CAUTION
Operate the Main Power Switch by hand only. Turn off the main switch after daily operation.
CAUTION
Do not touch a switch on the foot control during the main power switch is being turned on.
NOTE
4-2. Installation
- 5 -
Armrest
Side Frame
Side Cover
Screw
(5mm x 10)
Armrest Spring
Flat Washer(O.D.22 x I.D.6.5)
Armrest Screw(6mm x 80)

Figure 5 b
7) Attach metal seat to seat frame,
using 4(5mm x 6) phillips head
screws.
(See Figure 5 b.)
8) Fasten 2 velcro strips to holes on
metal seat and seat support panel
using 4(5mm x 8) phillips head
screws, as shown in gure 5b.
Metal Seat
Phillips Head Screws
(5mm x8)
(5mm x6)
Phillips Head Screws
Velcro
Seat Back Support
Seat Support Panel
- 6 -
Backrest Cover
Backrest Cushion
Alignment Bolts
Eyelet Holes
Threaded Brackets
Phillips head screws
Backrest Frame
(5mm x 8)
Figure 6b
9) Re-attach plastic backrest cover to
backrest frame, as follows;
a) Insert backrest cover alignment
bolts into eyelet holes in backrest
frame, as shown in gure 6a.
b) Connect wire harness from back
rest membrane switches to
connector PC Board on the Back
rest Frame.
c) Press backrest cover against
backrest frame and push
backrest cover upward.
Make sure the 2 small threaded
brackets on the lower edge of the
backrest frame are inside of the
backrest cover.
d) Secure backrest cover to
backrest frame using 2
(5mm x 8) phillips head screws,
as shown in gure 6b.
Figure 6a
Alignment Bolts
Backrest C over
Backrest
Frame
Eyelet Holes

Headrest Cushion
Headrest Mechanism
Phillips Flat Head Screw
(10 - 24 x 3/4 )
Headrest Bar
- 7 -
10) Attach headrest cushion to headrest
mechanism using 4(10-24 x 3/4)
phillips flat head screws and slide
headrest bar into opening in top of
backrest. (See Figure 6c)
Figure 6c
Figure 7
12) Using a phillips screwdriver,
attach plastic base and pump covers
to the base plate with 5 (5mm x 12)
screws with countersink washers &
plastic screw caps.
(See Figure 8)
13) After the installation has been
completed, check all the chair
functions as per operation manual.
11) Locate the red warning tag which is
attached by a string to the rubber
air vent plug in the pump reservoir.
Normally a brisk tug on this tag will
release the plug without the need
to open the pump covers.
(See Figure 7)
Figure 8
Air Vent Plug
Plastic Screw Cap
Phillips head Screws(5mm x 12)
Countersink Washers

Figure 6c
- 8B -
5-1. Speed Controls (Figures 9a and 9b)
Seat lowering speed and backrest reclining speed can be
adjusted by the speed control knob on the solenoid valve
block. The solenoid valve numbers and functions are
shown in Fig.9b.
A. Remove the pump cover.
The solenoid valve block is located on the left side at the
front of the chair base. Each speed control knob is located
on the rear side solenoid valve block.
B. Loosen the lock nut for the speed control knob.
C. Turning the speed control knob clockwise to decrease the
speed and turning counterclockwise to increase the speed.
D. After adjustment, tighten the lock nut and reattach the pump cover.
Figure 9a
Figure 9b
5. ADJUSTMENT
5-2. Setting Seat Motion Control Limits (Figures 10 & 11)
Raise the seat half way up.
Turn off the power.
Remove the pump cover for access to
the chair control PCB.
Remove the PCB enclosure cover by
unscrewing two screws. Turn on power.
Screws &
Washers
PCB Enclosure
Cover
Figure 11 (Control PCB)
Set the slide switch on upper right corner of the PCB to the “LIM” position. Red LED will light
and beeper will sound at 1.5 second intervals.
Figure 10
Slide Switch
Relay
2 Types
100V Type(100V~120V)
200V Type(220V~240V)
IC
Transformer
Solenoid Valve Functions
SV1 : Seat Lifting
SV2 : Seat Lowering
SV3 : Backrest Raising
SV4 : Backrest Reclining
43
21
Lock Nut
Seat Lowering
Speed Control Knob (SV2)
Backrest Reclining
Speed Control Knob (SV4)
Solenoid
Valve Block
The chair movement will be locked if the speed is reduced excessively.
Oil may leak from the speed control knob if the speed is increased excessively.
CAUTION

- 9 -
IMPORTANT
To avoid a malfunction when setting lower limit, make sure that there is clearance between the
safety plate and the chair base.
If a swing mounted delivery system is attached to the chair, set lower travel limit so delivery
system components do not contact chair pump and cantilever lift arm covers.
Using the foot control, backrest controls or optional touchpad, move the seat to the desired
position (seat low, seat high, backrest recline and backrest up).
Press and release red button located on the PCB marked "Store", then using the foot
control, backrest controls or optional touchpad press and release the desired limit you
wish to set. Beeper will sound.
Move slide switch to position marked "NOL" and test stored limit function(s).
Example: Setting the Lower Seat Limit
1) Slide the Normal-Limit switch to the "LIM" position
2) Move the seat base to the desired lowest position. (See Important box on above)
3) Press and release the “ Store” button on the PCB
4) Press and release the seat base down switch using the foot control, backrest controls or
optional touchpad. A beeper will sound.
5) Slide the Normal-Limit switch to the "NOL" position.
6) Raise the seat base using the foot control, backrest controls or optional touchpad
and then lower it to be sure it stops at the desired position.

- 10B -
5. ELECTRIC DIAGRAM
Control Box Section(120V)
1G004T**
1G004B**
Solenoid Valve Assy (SBL44BD)120V (1S0033**)
Motor (120V)
Solenoid Valve
Section(120V)
1G004D**
1A00HY**
1A00HX**
1A00HW**
3 2 1
The side with black dot has male pins
Cap
Plug
2 1
Capacitor 45µF
1
5
2 6 3 7 8 4
SV4 SV3 SV2 SV1
EWS VDA S20 E53 (140°5K
Ω
)
1 2 3 1 2 3
【Motor/Capacitor】
CN18-1
4
3
2
1
【Up/Down VR Input】
DC5V
Input
GND
12
1 2 3
CN12
1 5 6 3 7 4 8 2
CN3
1 2 3 4
CN13
3 2 113
1 2 3
CN2
CN4-1
10
9
1
2
3
4
5
6 7
8
AC120V
CN5
【Solenoid Valve Output】
【Power Input】
【SW Input】
GND
Input
DC5V
【Backrest VR Input】
MODE
LED1
Power ON
ON
120V
0V
13V
0V
JP1
100V
110V
120V
LED8
LED11
【Remark】
Connector Symbol m・・・Mini universal connector VL・・・VL Connector JWPF・・・JWPF waterproof connector
EWS VDA S20 E53 (140°5K
Ω
)
VL3P
VL8P
STORE
LIM NOL
TSM-CBC-5LP-M1-E
Control PCB M2_PLATFORM T4 (1G01GY**)
PCB.identificationcode:M2_PLATFORM-CN00
Program#:TB1000**
Microcomputer : uPD78F0535AGK-GAJ-AX(NEC)
N.O.COM
34
2
1568
79
10
Touchpad
CN4-3
1A05S7**
1A04KN**
1A04QS**
1A04KM**
L
N
10 9 8 7
VL2P
Fuse F 10A
(UL・CSA)ETL
12
34
Main SW
1G01D7**
123456
1
6 5 2 7 4
1A0BL9**
Foot Sw Cable Assy
Foot SW
N
L
L
N
1G01D5**
(UL・CSA)ETL
1 2
m9P
87654321 9
CN4-2
JP2
32 1
WITH NO
Brown Red Orange Yellow Green Blue Purple Gray Black
Foot SW PCB.
Up Down Forward Backward A.R P1 P2 P3 COM
4 Auto Foot Sw Assy
Up
Down
Forward
Backward
A.R
P1 P2
P3(LP)
NC
COM
Brown Red Orange
Brown Red Orange
Potentiometer for Seat
Potentiometer for Backrest
Potentiometer for Backrest
Potentiometer for Seat
Up
Down
Forward
Backward
White White White White White White White White
Brown
Green
Red
Blue
Orange
Purple
Yellow
Gray
Up Down Forward Backward
Motor/ Capacitor
Brown Blue
Brown Blue
Black
White
Green/
Yellow
Motor
M
Wires for motor/Capacitor
Green/
Yellow
Red
White/Brown
Yellow
Red
White
Yellow
Wires for Solenoid Valve
Power Supply Cable
Main Power SW
Wires for power
supply of Relay PC
Wire Harness A
for touchpad
Brown Blue
Up
Down
Forward
Backward
A.R
P1
P2
P3(LP)
NC
COM
COM
NC
P3(LP)
P2
P1
A.R
Backward
Forward
Down
Up
Chair Down
Prohibition
Chair Operation
Prohibition
Brown
Red
Orange
Yellow
Green
Blue
Purple
Gray
Black
Brown
Red
Wire harness for chair down prohibition
Initial setting Limit Mode: Press and hold the mode SW.
Limit Mode Normal
Yellow
Red
Green
ON
ON
OFF
Turns off when chair operation is prohibited / Normal : ON
1
1
1
1
1
1
Brown
Green/Yellow
Light Blue
ON
1 2 3 4
5
1 2 3 4
5
1 2 3 4
5
1A00HJ**
5 4 3 2 1
5 4 3 2
1
Up Down COM Forward Backward
Green
Yellow
Orange
Red
Brown
Brown
Red
Orange
Yellow
Green
Yellow
Orange
Red
Brown
Wire harness for
connection PCB
4
Green
Up
Down
COM
Forward
Backward
CN2
IL-5P
CN2
IL-5P
Backward
Forward
COM
Up
Down
Green
Yellow
Orange
Red
Brown
Backrest switch
Left Backrest switch
Right
X-65230 X-65230
Harness
B-10
Harness
B-10
Backrest Sw PCB.
X-65210
Backrest Sw PCB.
X-65210
3
9 8
1G03L3**

MEMO
BELMONT EQUIPMENT, Division of Takara Belmont, USA, Inc.
101 Belmont Drive Somerset, New Jersey 08873 U.S.A. TEL.:[phone] Fax.:[phone]
www.belmontequip.com
TAKARA CO, CANADA LTD.
2076 S. Sheridan Way, Mississauga, Ont., L5J2M4, Can. TEL.:[phone] Fax.:[phone]
www.takarabelmont.ca
TAKARA BELMONT CORPORATION (Manufacturer)
2-1-1,Higashi-shinsaibashi,Chuo-ku,Osaka,Japan TEL.: [phone] FAX.: [phone] Printed in Japan 2013-09
R