Bender RCMA420 User manual

Manual EN
LINETRAXX® RCMA420
Residual current monitor
for monitoring AC and (pulsed) DC currents IΔn = 10…500 mA
in TN and TT s stems
RCMA420_D00059_05_M_XXEN/12.2023

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2 RCMA420_D00059_05_M_XXEN/12.2023

LINETRAXX® RCMA420
Table of contents
1General information 5
1.1 How to use the manual.................................................................................................................................5
1.2 Indication of important instructions and information.......................................................................5
1.3 Signs and s mbols...........................................................................................................................................5
1.4 Service and Support....................................................................................................................................... 5
1.5 Training courses and seminars...................................................................................................................6
1.6 Deliver conditions......................................................................................................................................... 6
1.7 Inspection, transport and storage.............................................................................................................6
1.8 Warrant and liabilit .....................................................................................................................................6
1.9 Disposal of Bender devices..........................................................................................................................7
1.10 Safet .................................................................................................................................................................... 7
2Function 8
2.1 Intended use......................................................................................................................................................8
2.2 Device features................................................................................................................................................. 8
2.3 Function...............................................................................................................................................................8
2.3.1 Connection monitoring.................................................................................................................................9
2.3.2 Fast response value quer ........................................................................................................................... 9
2.3.3 Automatic self test.......................................................................................................................................... 9
2.3.4 Manual self test................................................................................................................................................ 9
2.3.5 Functional faults...............................................................................................................................................9
2.3.6 Set the number of reload c cles................................................................................................................9
2.3.7 Assigning alarm categories to alarm rela s K1/K2..............................................................................9
2.3.8 Time dela s t, ton and toff...............................................................................................................................9
2.3.9 Residual current monitoring in window discriminator mode...................................................... 10
2.3.10 Password protection (on, OFF)................................................................................................................ 10
2.3.11 Factor setting FAC...................................................................................................................................... 10
2.3.12 Erasable histor memor ............................................................................................................................10
2.3.13 External, combined test/reset button T/R........................................................................................... 10
2.3.14 Fault memor ..................................................................................................................................................10
3Installation, connection and commissioning 11
3.1 Wiring.................................................................................................................................................................11
3.2 Commissioning...............................................................................................................................................12
RCMA420_D00059_05_M_XXEN/12.2023 3

Table of contents
4Operation and setting 13
4.1 Displa elements in use..............................................................................................................................13
4.2 Function of the operating elements......................................................................................................14
4.3 Menu structure...............................................................................................................................................14
4.4 Displa in standard mode..........................................................................................................................16
4.5 Displa in menu mode................................................................................................................................16
5Parameter settings 18
5.1 Response value setting for overcurrent............................................................................................... 18
5.2 Fault memor ..................................................................................................................................................19
5.3 Alarm rela s.....................................................................................................................................................19
5.4 Alarm categories............................................................................................................................................20
5.5 Set the time dela s.......................................................................................................................................21
5.6 Changeover: overcurrent/undercurrent/window mode................................................................ 22
5.7 Password protection.................................................................................................................................... 22
5.8 Factor settings..............................................................................................................................................24
5.9 Device information quer .......................................................................................................................... 24
5.10 Histor memor quer ................................................................................................................................ 24
6Technical Data 25
6.1 Factor settings..............................................................................................................................................25
6.2 Error codes.......................................................................................................................................................25
6.3 Tabular data.................................................................................................................................................... 25
6.4 Standards, approvals and certifications................................................................................................29
6.5 Ordering information...................................................................................................................................29
6.6 Document revision histor ........................................................................................................................ 30
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LINETRAXX® RCMA420
1 General information
1 1 How to use the manual
ADVICE
This manual is intended for qualified personnel working in electrical engineering and electronics!
Part of the device documentation in addition to this manual is the enclosed supplement ‘Safet
instructions for Bender products’.
ADVICE
Read the operating manual before mounting, connecting and commissioning the device. Keep the
manual within eas reach for future reference.
1 2 Indication of important instructions and information
DANGER
Indicates a high risk of danger that will result in death or serious injur if not avoided.
WARNING
Indicates a medium risk of danger that can lead to death or serious injur if not avoided.
CAUTION
Indicates a low-level risk that can result in minor or moderate injur or damage to propert if not
avoided.
ADVICE
Indicates important facts that do not result in immediate injuries. The can lead to malfunctions if the
device is handled incorrectl .
Information can help to optimise the use of the product.
1 3 Signs and symbols
Disposal Protect from moisture Protect from dust
Temperature range Rec cling RoHS directives
1 4 Service and Support
Information and contact details about customer service, repair service or field service for Bender devices are
available on the following website: Fast assistance | Bender GmbH & Co. KG.
RCMA420_D00059_05_M_XXEN/12.2023 5

General information
1 5 Training courses and seminars
Regular face-to-face or online seminars for customers and other interested parties:
www.bender.de > know-how > seminars.
1 6 Delivery conditions
The conditions of sale and deliver set out b Bender GmbH & Co. KG appl . These can be obtained in printed
or electronic format.
The following applies to software products:
Die Elektroindustrie
‘Software clause in respect of the licensing of standard software as part of deliveries,
modifications and changes to general deliver conditions for products and services in the
electrical industr ’
1 7 Inspection, transport and storage
Check the shipping and device packaging for transport damage and scope of deliver . In the event of
complaints, the compan must be notified immediatel , see ‘www.bender.de > service & support.’.
The following must be observed when storing the devices:
1 8 Warranty and liability
Warrant and liabilit claims for personal injur and propert damage are excluded in the case of:
•Improper use of the device.
•Incorrect mounting, commissioning, operation and maintenance of the device.
•Failure to observe the instructions in this operating manual regarding transport, commissioning, operation
and maintenance of the device.
•Unauthorised changes to the device made b parties other than the manufacturer.
•Non-observance of technical data.
•Repairs carried out incorrectl .
•The use of accessories or spare parts that are not provided, approved or recommended b the
manufacturer.
•Catastrophes caused b external influences and force majeure.
•Mounting and installation with device combinations not approved or recommended b the manufacturer.
This operating manual and the enclosed safet instructions must be observed b all persons working with the
device. Furthermore, the rules and regulations that appl for accident prevention at the place of use must be
observed.
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LINETRAXX® RCMA420
1 9 Disposal of Bender devices
Abide b the national regulations and laws governing the disposal of this device.
For more information on the disposal of Bender devices, refer to
www.bender.de > service & support.
1 10 Safety
If the device is used outside the Federal Republic of German , the applicable local standards and regulations
must be complied with. In Europe, the European standard EN 50110 applies.
DANGER Risk of fatal injury due to electric shock!
Touching live parts of the system carries the risk of:
•Risk of electrocution due to electric shock
•Damage to the electrical installation
•Destruction of the device
Before installing the device and before working on its connections, make sure that the installation
has been de-energised. The rules for working on electrical s stems must be observed.
RCMA420_D00059_05_M_XXEN/12.2023 7

Function
2 Function
2 1 Intended use
The AC/DC sensitive residual current monitor RCMA420 is designed for use in earthed s stems (TN and TT
s stems) where DC and AC fault currents ma occur.
These are in particular loads containing six-pulse rectifiers or one wa rectifiers with smoothing, such as
converters, batter chargers, construction site equipment with frequenc -controlled drives. Two separatel
adjustable response ranges allow to distinguish between prewarning (IΔn1 = 50…100 % of the set response
value IΔn2) and alarm (IΔn2). Since the values are measured with measuring current transformers, the RCMA is
nearl independent of the nominal voltage and the load current of the s stem being monitored.
In order to meet the requirements of the applicable standards, customised parameter settings must be made
on the equipment in order to adapt it to local equipment and operating conditions. Please heed the limits of
the range of application indicated in the technical data. An use other than that described in this manual is
regarded as improper.
2 2 Device features
•AC/DC sensitive residual current monitor T pe B according to IEC 62020 and IEC 60755
•Two separatel adjustable response ranges (prewarning, alarm)
•Adjustable switching h steresis
•R.m.s. value measurement
•Starting dela , response dela and dela on release
•Measured value displa via multi-functional LC displa
•Alarm indication via LEDs (AL1, AL2) and changeover contacts (K1, K2)
•N/C operation or N/O operation selectable
•Password protection against unauthorized parameter changing
•Fault memor function can be switched off
•CT connection monitoring
2 3 Function
Once the suppl voltage US is applied, the starting dela is activated. Measured values changing during this
time do not influence the switching state of the alarm rela s.
Residual current measurement takes place via an external measuring current transformer CTUB101- CTBC20…
60.
The currentl measured value is shown on the LC displa . In this wa an changes, for example when circuits
are connected to the s stem, can be recognized easil .
If the measured value exceeds one or both response values, the response dela s ton1/2 start running. Once the
response dela ton1/2 has elapsed, the K1/ K2 alarm rela s switch and the alarm LEDs AL1/AL2 light up.
If the residual current falls below the release value (response value minus h steresis), the dela on release toff
begins. Once the release dela toff has elapsed, the alarm rela s return to their original state and the alarm LEDs
AL1/AL2 go out. If the fault memor is activated, the alarm rela s remain in the alarm state and the LEDs light
until the reset button is pressed or until the suppl voltage is interrupted.
The device function can be tested using the test button. The parameterization of the device can be carried out
via the LC displa and the function ke s integrated in the front plate and can be password-protected.
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LINETRAXX® RCMA420
2 3 1 Connection monitoring
The CT connections are continuousl monitored. In the event of a fault, the alarm rela s K1 / K2 switch without
dela , the alarm LEDs AL1 / AL2 / ON flash (Error Code E.01). After eliminating the fault, the alarm rela s
automaticall return to their initial position, provided that the fault memor M is deactivated. With the fault
memor activated, K1/K2 return to their initial position b pressing the reset button R. A second cascaded
measuring current transformer will not be monitored.
2 3 2 Fast response value query
With the displa in standard mode, the currentl measured response values IΔn1 and IΔn2 can be queried
pressing the Up and Down ke s ( < 1.5 s). Switchover to the Menu mode is not required. If ou want to exit the
fast response value quer , press the enter ke .
2 3 3 Automatic self test
The device automaticall carries out a self test after connecting to the s stem to be monitored and later ever
24 hours. During the self test internal functional faults will be detected and appear in form of an error code on
the displa .
The alarm rela s are not checked during this test.
2 3 4 Manual self test
After pressing the test button for > 1.5 s, the device carries out a self test. During this test, internal functional
faults are detected and will be displa ed in form of an error code. The alarm rela s are not checked during this
test.
While the test button T is pressed and held down, all device-related displa elements appear on the displa .
2 3 5 Functional faults
If an internal functional fault occurs, all three LEDs flash. An error code will appear on the displa (E01…E32). In
such a case please contact the Bender Service.
2 3 6 Set the number of reload cycles
If faults occur onl temporaril , but recurrentl , in the s stem being monitored, with the fault memor M
deactivated, the alarm rela s would switch s nchronousl to the error status. RL in the out menu can be
used to limit the number of these changeover processes. As soon as the preset number of switching c cles is
exceeded, the fault memor will come on and an activated alarm remains stored.
2 3 7 Assigning alarm categories to alarm relays K1/K2
The alarm categories device error, residual current IΔn1, residual current IΔn2 or alarm b device test can be
assigned to the alarm rela s via the ‘out’ menu.
2 3 8 Time delays t, ton and toff
The times t, ton and toff described below, dela the output of alarms via LEDs and rela s.
Starting delay t
After connection to the suppl voltage, the alarm indication is dela ed b the preset time t (0…10 s).
Response delay ton1/2
RCMA420_D00059_05_M_XXEN/12.2023 9

Function
If the residual current increases above or falls below the response value the response time tan expires. After the
expir of the response time an alarm is signalled. A set response dela ton1/2 (0…10 s) adds up to the device-
related operating time tae and dela s alarm signalling (total dela time tan = tae + ton).
If the residual current fault changes from a value above the response value to a value below the response
value, an alarm will not be signalled.
Delay on release toff
When no alarm exists after deactivating the fault memor , the alarm LEDs go out and the alarm rela s switch
back to their initial position. After activating the dela on release (0…99 s), the alarm state is continuousl
maintained for the selected period.
2 3 9 Residual current monitoring in window discriminator mode
Change the measuring principle b selecting the window mode (SEt / In). In the window discriminator mode,
the threshold values I1 and I2 represent the upper and the lower value. If the measured value is not within this
area, an alarm is initiated b the device.
2 3 10 Password protection (on, OFF)
When the password protection is activated (on), settings are onl possible after entering the correct password
(0…999).
2 3 11 Factory setting FAC
After activating the factor setting, all settings previousl changed are reset to deliver status.
2 3 12 Erasable history memory
The first alarm value that occurs will be saved in this memor . The memor can be cleared via the menu HiS.
2 3 13 External, combined test/reset button T/R
Reset = Pressing the external button < 1.5 s
Test = Pressing the external button > 1.5 s
2 3 14 Fault memory
The fault memor can be activated, deactivated or set to continuous mode (con). If the fault memor is set to
‘con’ mode, the alarm parameters remain stored even on failure of the suppl voltage. Stored alarms can be
reset b means of the reset button R.
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LINETRAXX® RCMA420
3 Installation, connection and commissioning
Only skilled persons are permitted to carry out the work necessary to install, put into service and run a
device or system.
DANGER Risk of fatal injury due to electric shock!
Touching live parts of the system carries the risk of:
•Risk of electrocution due to electric shock
•Damage to the electrical installation
•Destruction of the device
Before installing the device and before working on its connections, make sure that the installation
has been de-energised. The rules for working on electrical s stems must be observed.
Dimension diagram, drawing for screw mounting, push-wire terminal connection
36
93
74.5
90 45 70.5
47.5
31.1
Click
107
100
M4
M4
B98060008
All dimensions in mm.
The front plate cover is eas to open at the lower part marked b an arrow.
Mounting
DIN rail mounting
Snap the rear mounting clip of the device into place in such a wa that a safe and tight fit is ensured.
Screw fixing
Use a tool to move the rear mounting clips (a second mounting clip required, see ordering information) to a
position that it projects be ond the enclosure. Then fix the device using two M4 screws.
3 1 Wiring
Connect the device according the wiring diagram.
Observe the manuals of the respective measuring current transformer.
RCMA420_D00059_05_M_XXEN/12.2023 11

Installation, connection and commissioning
Wiring diagram
Us
+12V
–12V
T
GND
S1(k)
S2(l)
CTUB101-
CTBC...
–12V k
T
lGND
+12V
1
CTX...
AL1
AL2
T/R
1
T/R
A1
1411 12
2421 22
A2
Terminal Connections
A1, A2 Connection for supply voltage Us
1 Socket for the connecting cable CTX… to the easuring current transfor er
T/R Connection for co bined test and reset button
11, 12, 14 Alar relay K1
21, 22, 24 Alar relay K2
3 2 Commissioning
Prior to commissioning, check proper connection of the residual current monitor.
12 RCMA420_D00059_05_M_XXEN/12.2023

LINETRAXX® RCMA420
4 Operation and setting
4 1 Display elements in use
A detailed description of the meaning of the displa elements in use is given in the table below.
on off
H s M
t
%
RI. n12
s
k
mA
>
<
Displa -Elemente
Element Function
RL Reload function with e ory = off (L = I.)
I2 Response value IΔn2 as A (Alar 2, ain alar )
I1 Response valueIΔn1 as % of IΔn2 (Alar 1, prewarning)
r1, 1
r2, 2
Alar relay K1
Alar relay K2
I Hys, % Response value hysteresis as %
ton1
ton2
t
toff
Response delayton1 (K1)
Response delay ton2 (K2)
Starting delay t
Delay on release toff (K2)
M Fault e ory active
Relay operating ode K2
Password protection enabled
RCMA420_D00059_05_M_XXEN/12.2023 13

Operation and setting
4 2 Function of the operating elements
Operating elementes
AL1
AL2
Element Function
ON, green LED ON lighting continuously: Power On
Flashing LED ON: Syste fault or connection onitoring fault
AL1, yellow LED AL 1 lights: Response value 1 reached (IΔn1)
AL2, yellow LED AL 2 lights: Response value 2 reached (IΔn2)
TTest button (> 1.5 s): To indicate the available display ele ents,
to start a self test
R Reset button (> 1.5 s): Deleting the fault e ory
Up/Down key (< 1.5 s): Menu ite s/values
MENU MENU key (> 1.5 s): Starting the enu ode
Enter key (< 1.5 s): Confir enu ite , sub enu ite and value.
Enter key (> 1.5 s): Back to the next higher enu level.
4 3 Menu structure
All adjustable parameters are listed in the columns ‘menu item’ and ‘adjustable parameters’. A displa -like
representation is used to illustrate the parameters in the column menu item. Different alarm categories can
be assigned to the alarm rela s K1, K2 via the submenus r1, r2. This is done b activation or deactivation of the
respective function.
Menu Sub menu Menu item Activation Adjustable parameter
>I2 - (HI) IΔn2 (alar 2, ain alar )
>I1 - (HI) IΔn1 as % of IΔn2 (alar 1, prewarning)
AL
(response
values)
Hys - Hysteresis IΔn1 / IΔn2
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LINETRAXX® RCMA420
Menu Sub menu Menu item Activation Adjustable parameter
M ON Fault e ory
1- Operating ode K1 (n.c.)
2 - Operating ode K2 (n.c.)
RL - Reload function ( e ory = off )
1 Err ON Device error at K1
r1 I1 ON PrewarningIΔn1 at K1
r1 I2 OFF Main alar IΔn2 at K1
r1 (K1: assign ent
alar category)
1 tES ON Device test
2 Err ON Device error at K2
r2 I1 OFF PrewarningIΔn1 at K2
r2 I2 ON Main alar IΔn2 at K2
out
(output
control)
r2 (K2: assign ent
alar category)
2 tES ON Device test
t on 1 - Response delay K1
t on 2 - Response delay K2
t - Starting delay
t
(ti ing check)
t off - Delay on release K1/K2
I 12 HI
Selectable para eters:
High (HI),
window function (In),
low (Lo)
OFF Para eter setting via password
FAC - Restore factory settings
Set
(device
control))
SYS - Function blocked
InF - Display hardware and software version
HiS Clr - History e ory for the first alar
value, erasable
RCMA420_D00059_05_M_XXEN/12.2023 15

Operation and setting
4 4 Display in standard mode
B default, the currentl measured residual current is displa ed. The current response values I1 (prewarning)
and I2 (alarm) can be displa ed using the Up and Down ke . Press the Enter ke to return to the measured
value.
M
m
A
I2
mA
>
M
I1
m
A
>
In the standard mode, the currently set response values I1 and I can be displayed using the Up and Down
keys.
4 5 Display in menu mode
AL
out
t
SEt
InF
HiS
ESC
M
m
A
t > 1,5 s
t > 1,5 s
t > 1,5 s
t < 1,5 s
t < 1,5 s
ESC
Parameter query and setting: overview
Menu item Adjustable parameter
AL
Response values query and setting
•Residual currentI2 (IΔn2) (AL2)
•Residual currentI1 (IΔn1) (AL1)
•Hysteresis of the response: % Hys
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LINETRAXX® RCMA420
Menu item Adjustable parameter
UT
Configuration of the fault e ory and the alar relays
•Activate/deactivate the fault e ory or assign continuous ode (on/off/con)
•Select N/O operation (n.o.) or N/C operation (n.c.) individually for each K1/K2
•Specify the nu ber of the reload cycles
•Assign the alar category I1 (IΔn1) or I2 (IΔn2), relay test or device error individually to K1/K2 (1, r1/
2, r2).
T
Set delays
•Response delay ton1 /ton2
•Starting delay t
•Delay on release toff (LED, relay)
SEt
Device control para eter setting
•Select the appropriate para eter for response values: overcurrent ode (HI), undercurrent ode
(Lo) or window ode (In).
•Enable or disable password protection, change the password.
•Restore factory settings.
•Service enu SyS blocked
InF Query hard and software version
HiS Query the first stored alar value
ESC Move to the next higher enu level (back)
RCMA420_D00059_05_M_XXEN/12.2023 17

Parameter settings
5 Parameter settings
An example is given here on how to change the alarm response value I1 (IΔn1). It is presumed that the option
overcurrent (HI) has been selected in the SEt/I 12 menu (factor setting). Proceed as follows:
1. Press the MENU/Enter ke for more than 1.5 seconds. The flashing short s mbol AL appears on the displa .
2. Confirm with Enter. The parameter response value > I2 flashes, in addition the associated overcurrent
value > 30 mA appears.
3. Use the Down ke to select the parameter response value I1. The parameter > I1 flashes, in addition the
associated percentage value for prewarning 50 % of I2 appears.
4. Confirm with Enter. The current value for prewarning appears on the flashing displa .
5. Use the Up or Down ke to set the appropriate prewarning value. Confirm with Enter. I1 flashes.
6. You can exit the menu b :
– pressing the Enter ke for more than 1.5 seconds or
– selecting the menu item ESC and confirming with Enter
to reach the next higher level.
The currently active segments are flashing! In the figures below, the segments where device settings can be
carried out are highlighted by an oval. The menu mode can be reached by pressing the MENU key for more
than 1.5 seconds.
5 1 Response value setting for overcurrent
Increasing the response value I2 (main alarm overcurrent IΔn2)
I
2
m
A
>
I2
mA
>
I2
mA
>
I2
mA
>
Increasing the response value I1 (prewarning overcurrent IΔn1)
I
2
m
A
>
%
I
1
>
%
I
1
>
I1
%
>
I1
%
>
1x
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LINETRAXX® RCMA420
Setting the hysteresis of the response values IΔn1, IΔn2
I
2
mA
>
H s
%
I
H s
%
I
H s
%
I
H s
%
I
2x
5 2 Fault memory
Setting the fault memory to con mode
M M
M
M M
5 3 Alarm relays
Setting the alarm relay K1 to N/O operation (n o )
M
1 1
1 1
RCMA420_D00059_05_M_XXEN/12.2023 19

Parameter settings
Setting the number of reload cycles
M
RI. RI.
RI. RI.
3x
> 1,5 s
2x
5 4 Alarm categories
Overcurrent, undercurrent and device-related errors of the residual current monitor can be assigned to the
alarm rela s K1 (r1, 1) and K2 (r2, 2). B default, the alarm rela s K1 and K2 signal prewarning and alarm in case
of overcurrent and device-related errors.
Alarm relay K1: Deactivating the category device error
M
on
1
on
1
off
1
off
1
> 1,5 s
4x
3x
Alarm relay K1: Deactivating the category response value I1
M
on
1
on
1
I
on
1
I
off
1I
off
1I
> 1 5 s
4x
3x
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