PKP DR15 User manual

PKP Prozessmesstechnik GmbH
Borsigstrasse 24
D-65205 Wiesbaden-Nordenstadt
Tel: 06122 / 7055 - 0
Fax: 06122 / 7055 – 50
Operating Instructions
DR15
Rotating Vane Flowmeter, Counter, and Batcher

Revision 1.7en
Rel. 16.10.06 Operation Manual
Flowmeter
DR15
Table of content:
1OPERATION ELEMENTS............................................................................................ 2
1.1 Front panel layout................................................................................................................................................2
1.2 Operating Keys:....................................................................................................................................................2
2STARTING OPERATION:............................................................................................ 3
2.1 Mounting...............................................................................................................................................................3
3OPERATING MODES:................................................................................................. 3
3.1 Turn on..................................................................................................................................................................3
3.2 Turn off .................................................................................................................................................................4
3.3 Volume measurement (standard mode):............................................................................................................4
3.4 Flow measurement:..............................................................................................................................................4
3.5 Presettable Batch Controller (Option):..............................................................................................................5
4CALIBRATION............................................................................................................. 5
4.1 Calibration Mode .................................................................................................................................................5
4.2 Field calibration....................................................................................................................................................5
5ADDITIONAL FUNCTIONS: ........................................................................................ 6
5.1 Flow direction Indication.....................................................................................................................................6
5.2 Low Battery indication.........................................................................................................................................6
5.3 Firmware version indication:..............................................................................................................................7
5.4 Reset the flow-meter to factory settings..............................................................................................................7
6SPECIFICATIONS ....................................................................................................... 8
Page 1

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1 Operation Elements
1.1 Front panel layout
1.2 Operating Keys:
Selection of menu/mode
Setting of selected mode/reset to definite state
Start / stop activates/inactivates an electronic switch (e.g. pump)
Increment/selection of range
Decrement/selection of range

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2 Starting operation:
The flow-meter is delivered ready to use with following settings:
•Measuring volumes in litres, range 1 (standard mode).
•Presettable Batch Controller to 5 L (option).
•All ranges are calibrated to liquids similar to water.
Before installation remove protective caps and make sure that
•Liquid is compatible with the flow-meter material
•System pressure does not exceed the specified max. ratings
2.1 Mounting
The device must have the following run-in run out length.
R –In: minimum 75 cm with diameter ∅= 1“
R –Out: minimum 75 cm with diameter ∅= 1“
Flow- direction accordiung to arrow.
Installation position: upright, display up.
Never use mechanical tools to to screw down
3 Operating modes:
- Measuring of quantities in litres (standard mode)
- Measuring flow rate
- Presettable Batch Controller (option)
Changing between the modes is done with the key
After every press of the symbol of the chosen mode appears:
- Volume: Vol
- Flow rate: Flowrate
- Presetting: Preset
3.1 Turn on
The device is turned on by pressing or . Furthermore the flow-meter starts operation
when a minimum liquid flow is detected. In this case counting is started immediately.

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3.2 Turn off
If there is no flow and no key is pressed within approx. 120 seconds the flow-meter turns off to the
standby mode to save power. All data are stored.
3.3 Volume measurement (standard mode):
Measuring volumes within up to four independent ranges Vol .
The upper numerical display shows the actual measured volume
On the lower numerical display the total sum of the selected Range is shown
With it is possible to select the ranges Range 1 to Range 4
The calibration factor of range 1 is fixed to water. The ranges 2-4 can be calibrated by the user for
other liquids (-> Calibration).
The display of the actual volume can be set to zero with the key . This concerns only the
upper display. The lower numerical display is not affected.
To set the lower numerical display to zero press and hold and press .
3.4 Flow measurement:
The upper numerical display shows the actual flow in L/min Flowrate.
The lower numerical display shows the total sum of the selected range Range

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3.5 Presettable Batch Controller (Option):
In connection with the optional switching output which can be used to actuate a pump and/ or
valves the flow-meter can be used as Presettable Batch Controller.
After selecting the mode the display shows Preset and OFF .
The lower numerical display shows the last selected value.
With the keys and the value can be incremented or decremented in steps of 0,5 L.
Starting the pump is done with .The function is indicated with the symbol ON .
Reaching the given quantity the pump is switched off. (Display OFF ).
With the pump can be switched on/ off.
4 Calibration
4.1 Calibration Mode
The calibration mode is selected by pressing and holding down and pressing .
The symbol CAL appears.
In the calibration mode CAL the flow-meter can be calibrated in the ranges Range 234to liquids
other than water. The range 1 Range 1 is fixed to water like liquids and cannot be changed..
4.2 Field calibration
To calibrate the flow-meter for other liquids the following steps have to be done:
For starting calibration procedure select the calibration mode:
1. Select Range 23or 4. Switch to the calibration mode (s. 4.1).
2. Pump a known volume of liquid through the flow-meter (e.g. 20 litres). Make sure that the
selected flow rate is within the flow-meters specification.
The upper display shows the volume that is measured with the selected calibration factor.

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3. With the buttons and the upper display can be changed in steps of 0,01L to the
exact volume flown through the device. If the buttons are hold down the step turns to 0,1L .
4. With the selected value has to be confirmed.
5. Press to exit the calibration mode.
Repeating the calibration can be done by entering the calibration mode again.
Note:
Without confirmation of the new value (see step 4.) the former calibration factor is kept.
5 Additional functions:
5.1 Flow direction Indication
The wings on the display turn clockwise if the flow direction is correct.
The recommended flow direction is indicated on the flow-meter housing with arrows.
If the flow direction is wrong all three wings are blinking.
The flow-meter counts backwards on reverse flow to a minimum value of 0.00.
5.2 Low Battery indication
If the battery voltage is weak the symbol Batt turns on.
If the value is critical low the symbol is blinking. In this case it is recommended to replace the
battery immediately.
Changing of battery
Replacing the battery has to be done in the power saving mode (readout “off”). In this mode all data
are stored.
Unscrew 4 srews on the backside.
Remove cover gently.
Remove old battery and put new on in.
Put cover on and look for proper fit of the sealing ring.
Tighten 4 screw so that cover and case fit together.
Don’t’t tighten screws with force!

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5.3 Firmware version indication:
The version of the installed firmware can be identified by pressing and holding down the buttons
In the upper display the letter Fand a revision number is shown (e.g. F 1.05 ).
Key enters the standard mode.
5.4 Reset the flow-meter to factory settings
It is possible to reset the flow-meter to factory settings. This effects that all stored data are set to
zero. The calibration factors are set to water like liquids.
The is presetting value for the Batch Controller is set to 5 L.
For resetting the flow-meter the mode for identifying the firmware version (s. 5.3) must be entered.
Now the reset could be done with . After this the standard mode is selected.
Pressing leaves the mode without changes.

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6 Specifications
Specifications of flow-meter DR15
Type DR1520
Principle of operation Radial turbine wheel with proportional
impulse transmitter
Fluid examples according to type
DR15-PP
DR15-POM
DR15-PVDF
hydrochloric acid, caustic soda, seewater
Diesel, heating oil,
sulfuric acid, chlorine bleaching liquor
Material of fluid connecting devices
Wheel
Axis
Bearing
Case
DR15-PP
DR15-POM
DR15-PVDF
PVDF
NiCroFer 2.4605
Viton
PP
POM
PVDF
Operating temperature °C +5 ..+ 50
Fluid temperature
Material PP °C +5 .. + 30
Material POM °C +5 .. + 30
Material PVDF °C +5 .. + 40
Storage temperature °C -10..+ 60
Flow range l/min 20 – 120
Fluid pressure (max.) bar 6
Bursting pressure bar 12
Accuracy of measurement+
20 – 80 l/min (calibrated) % < ± 1.0 v.MBE*
60 – 120 l/min (calibrated) % < ± 1.0 v. MBE*
Reproducibility+ % < ± 0.5 v. MBE*
Resolution L 0.03
Viskosity mPa < 20
Display resolution L 0.05
Operating elements 5 Keys, Foil IP65
Display LC-Display, 2 6-digit
7-Segment-Display and 28 symbols
Connecting thread G1/ NTP- external thread
Weight g ca. 300 g
Battery Lithium- Battery 3,6V
2300 mAh
+ Under reference conditions (measuring medium: water, temp: 20 °C, within the minimal run-in and run-out length
and fitting diameters of the tubes)
* of measuring range

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Revision 1.1
Vom 31.5.2010
Specification
DR15...IK
The flowmeter DR15...IK is equipped with a switch output and a one channel
impulse output
Technical data:
Switching output:
High-Side, load to GND
output „HIGH“ : Supply – 2VDC (appr.)
output „LOW“ : max. 0.5VDC
max. current: 100 mA
Impulse output:
signal shape: square
output „HIGH“ : supply - 2VDC (appr.)
output „LOW“ : max. 0.5VDC
max. current: 10 mA
Sensitivity E: amount of water per impulse
Volume: E = 34 ml/ impulse (+- 5 %) water at 25°C

Revision 1.1
Vom 31.5.2010
Specification
DR15...IK
page 2/2 DR15...IK 31.5.2010
Connection:
cable 5 pin., length 1.5 m
colors:
white: GND
yellow: Supply 12 .. 32 VDC (appx 20mA, without load)
green: High side output
brown: Impulse output
grey: GND for impulse

Flow Measurement and Monitoring
DR15
Paddle Wheel Flowmeter,
Battery Powered
•for low viscosity liquids
•materials wetted parts made of PP,
PVDF and Alloy 59
•2 calibrated measuring ranges,
10...60 l/min, 20...120 l/min
•3 additional user definded
measuring ranges
•accuracy ± 2,5 % of full scale
reproducibility < 0,5 % of full scale
•on-site LCD display
for flow rate and total volume
•battery powered
•Pmax 10 bar, Tmax 60 °C
Description:
A turbine mounted in the flow tube is rotated by the flowing
liquid. The rotary motion is sensed by two reed relays via a
magnetic coupling, and transmitted to an electronic in the
form of a frequency proportional to the flow. The electronics
module calculates the flow rate and the total quantity and
operates a transistor contact, which is available to energize a
pump or a valve when a programmable total quantity has
been counted.
Typical applications:
Model DR 5 flow meters and counters are used to monitor,
measure and dose low-viscosity liquids such as water, diesel
oil, sodium hydroxide solution and the like. Applications are to
be found in coolant monitoring, filling processes and in the
chemical industry, to mention but a few.
PKP Prozessmesstechnik GmbH
Borsigstr. 24 • D-65205 Wiesbaden
S [phone] • T [phone]
[email protected] • www.pkp.de
20 8 2

Models
DR15.PP… measuring tube made of PP
DR15.PO… measuring tube made of POM (on request)
DR15.P … measuring tube made of PVDF (on request)
Measuring Ranges
DR15.x.1… 0…60 l/min
DR15.x.2… 20… 20 l/min
Electronic Version
DR15…EB… battery powered
DR15…0 with LCD-display
Accuracy
*) Under reference condition (process liquid: water, ambient- and water
temperature: 20 °C; with minimum required inlet and outlet pipe sections and
matching inside pipe diameters)
Dimensions
Order Code
Order number: DR15.
Paddle wheel flowmeter,
battery powered
S. PP. 1. EB. K. 0
Process connection:
S = G male thread (standard)
Material:
PP = Polypropylene
PO = POM
PV = PVDF
Measuring ranges:
= 0-60 l/min
2 = 20- 20 l/min
Supply:
EB = battery
Electronic version:
0 = with LCD-display
Options:
0 = without
9 = please specify in plain text
Other models like: process connection " NPT, measuring tube made of
POM or PVDF on request.
Technical Data
max. pressure:
at 20 °C: 0 bar
at 40 °C: 8 bar (PVDF), 7 bar (POM, PP)
at 60 °C: 6 bar (PVDF), 4 bar (POM), 3 bar (PP)
max. medium-
temperature: 60 °C
Process
connection: " male, G or NPT
75 cm inlet / outlet distance
recommended
Materials:
meas. tube: POM, PP or PVDF
paddle wheel: PVDF
pivot: NiCr23Mo 6Al 2.4605 (Alloy 59)
gasket: FKM
Electronic housing: plastic
Mounting position: horizontal preferred,
display turned upwards
Accuracy: ± 2,5 % v. E. for flow rate,
± ,5 % of set quantity
for dosing (<20 l/min: ± 3 %)
Resolution: 0,05 L
Display: LCD, 2 x 6-digit
Operation: foil keyboard with 5 keys
Supply: lithium-battery
type AA, 3,6 V, 2300 mAh
Weight: ca. 300 g
PKP Prozessmesstechnik GmbH
Borsigstr. 24 • D-65205 Wiesbaden
S [phone] • T [phone]
[email protected] • www.pkp.de
Flow