BERG E-Gran Tour User manual

49.90.53.00 V20150210
User manual
Gebrauchsanweisung
Gebruikershandleiding
Mode d’emploia
Manual de usuario
Manual de utilizador
TEK: àssembly race 2zits
Revision
Item number
Description
Material
Drawn
Format
Scale
BERG Toys BV, Stevinlaan 2, 6716 WB EDE, THE NETHERLANDS, Tel: [phone], Fax: [phone], Internet: http://www.bergtoys.com E-mail: [email protected]
© 2005 BERG Toys B.V., All rights reserved. No part of this drawing may be reproduced or used otherwise, without the prior written permission of BERG Toys BV
Approved
1:20
A2
- -
-
-
-
-
-
-
-
-
-
-
-
-
-
By
Date
Description
Rev.
Dim.unit
mm
TEK: àssembly race 2zits
Revision
Item number
Description
Material
Drawn
Format
Scale
BERG Toys BV, Stevinlaan 2, 6716 WB EDE, THE NETHERLANDS, Tel: [phone], Fax: [phone], Internet: http://www.bergtoys.com E-mail: [email protected]
© 2005 BERG Toys B.V., All rights reserved. No part of this drawing may be reproduced or used otherwise, without the prior written permission of BERG Toys BV
Approved
1:20
A2
- -
-
-
-
-
-
-
-
-
-
-
-
-
-
By
Date
Description
Rev.
Dim.unit
mm

M12 4x
NYLON 2x
NYLON 2x
M10 1x
M10x16 1x
M10 1x
M10x16 1x
M10 1x
M10x16 1x
M10 1x
M10x16 1x
M10x20 4x
M12x55 2x
1x
M12 2x
M10 4x
M8 4x
M8x16 4x
M8 4x
M8x16 4x
2
1
NYLON 1x
M10 1x
M10x16 1x
M8 4x
M8x16 4x
M12 2x
M12 4x
M12x55 1x
M12 1x
M10x20 4x
M10 4x
1
2
1x
For assembling GT Racer
2 seater and 4 seater themes
only for 4 seater theme .
*It might be that some parts remain unused after assembling. This is no problem if you follow the instructions above.
4 seater:
Attach seatbelts in the front
next to the seats
2x
Plastic 2x
M10x20 4x M10 4x
M8 8x
M12 4x M12 2xM12x55 2x
Seat-
belts
2x

NYLON 1x
M10 1x
Cap 4x
M10x16 1x
M12 2x
M12 4x
M12x55 1x
M12 1x
M10x20 4x
M10 4x
1
2
1x
For assembling GT Oroad
2 seater and 4 seater themes
only for 4 seater theme .
*It might be that some parts remain unused after assembling. This is no problem if you follow the instructions above.
4 seater:
Attach seatbelts in the front
next to the seats
Plastic 2x
M10x20 2x M10 2x
NYLON 1x
M10 1x
Cap 4x
M10x16 1x
M12 2x
M12 4x
M12x55 1x
M12 1x
M10x20 4x
M10 4x
1
2
1x
M10x30 2x
NYLON 1x
M10 1x
Cap 4x
M10x16 1x
M12 2x
M12 4x
M12x55 1x
M12 1x
M10x20 4x
M10 4x
1
2
1x
M10 2x
NYLON 1x
M10 1x
Cap 4x
M10x16 1x
M12 2x
M12 4x
M12x55 1x
M12 1x
M10x20 4x
M10 4x
1
2
1x
Spacer 2x
14mm
Seat-
belts
2x

49.90.53.00
Applicable for E-Gran Tour only!

1. Guidelines for safe use
The E-Gran Tour is a product which could easy be used improperly, resulting in failure and unsafe situations. Therefore, BERG Toys
has formulated the following recommendations that promote safe use of a Gran Tour carried out with the electronic pedal support
system.
Recommendations:
• Store the E-Gran Tour in a dry place such as a shed or under a roof in order to minimize eects on corrosion due to moisture/
rain/salty sea air;
• Store the E-Gran Tour in place protected from strong winds in order to minimize eects on corrosion due to moisture/rain/
salty sea air;
• Switch othe battery if not in use, this prevents it from unwanted energy drain.
• Do always switch othe battery’s power and take out the battery when looking at the wiring of the electronic system;
• Always rstly disconnect the wiring between the battery and the motor controller before tempering with the E-system.
Furthermore, it’s advisable to contact BERG Toys rst before checking the E-system’s wiring;
• Do not use the E-Gran Tour to climb steep surface or strong inclined routes. Such use could overheat and destroy the engine;
• Do not use the E-Gran Tour for descending from inclinations. Such use could overpower the braking system;
• Be sure to activate the hand brake when E-Gran Tour stands still.
• Take care when exchanging the battery in order not to damage the mounting of the battery (see former page)
2. Maintenance
In order to achieve the longest lifetime of all e-components, it is important to follow certain steps.
• It’s advisable to charge the batteries at times when they are not fully drained yet. This procedure will enhance the lifetime.
Especially during winter time be sure to occassionaly charge batteries. Therefore, frequently (monthly) recharge the battery
when not in use
• Do not tension the chain too strongly! Be sure that chain can be pressed at least 10mm. When pushing the E-GT forward the
pedals should NOT move along. If so, please lower the chain tension.
• Check regularly for signs of corrosion (rust) on the E-system components and wiring. However, do not temper with the
E-system and wiring unless you have contacted BERG Toys on the matter;
• Occasionally grease the steering column, stub axles and the swing axle. BERG Toys oers a spare part for doing this. Please
contact BERG Toys on this matter or buy directly from our BERG Toys’ dealerzone.
3. Warrantee and spare parts
BERG Toys has formulated their “general warranty terms & conditions” on the website: www.bergtoys.com
Therefore, please look at the website for this document. Also the following extract is added in addition to this document in order
to address any aspects specically associated with the E-Gran Tour.
• BERG Toys oers one year of warrantee on all parts and on the product., except on parts that are subject to wear (e.g. tires,
chain, sprockets, etc. ).
• In situations where it is clear that the E-Gran Tour perform negligent, it will be BERG Toys‘ prime objective to solve those
problems.
• BERG Toys will always look for ways to respond to any complaints as quickly as possible. However, BERG Toys does not oer
any standard nancial reimbursement.
• BERG Toys has accounted for oering spare parts (E-system components included). However, the stock level of these parts is
limited. Thereby in excessive situations it could occur that spare parts will have longer delivery time.
• In case of an E-system malfunction, the E-Gran Tour can easily be downgraded to the level of a “regular” Gran Tour. This can
facilitate rental companies to rent out a “normal” GT while BERG focusses on delivering spare parts/new product assemblies
as soon as possible in order to repair the malfunction.
49.90.53.00
Applicable for E-Gran Tour only!
This page will overwrite page 5 of the printed
manual and must be considered leading

Before charging, turn othe battery
Turn othe battery charger and plug in the power.
Connect the battery charger with the battery
Switch on the battery charger.
When charging the battery charger will make noise for
cooling.
When full the battery charger will give green light as
well.
You can take out the plug from the battery.
Be sure to swith othe charger.
49.90.53.00
Applicable for E-Gran Tour only!
1
2
3
4

49.90.53.00
ENENGLISH
DEUTSCH
NEDERLANDS
FRANCAIS
D
NL
F
ESPAÑOL ES
PORTUGUÉS PT

49.90.53.00
EN
Introduction
Congratulations on the purchase of your BERG Toys product!
BERG Toys does everything to ensure that the product we design and produce are robust and safe.
BERG Toys products last for a long time, but from time to time they need a little maintenance. You'll
nd the maintenance instructions in this User's Manual. If you follow these instructions, you can be
sure of years of use from your very robust toy.
And visit our Home page on www.bergtoys.com where you can read more about BERG Toys and
view photos of the products. You can naturally also report your experience of BERG Toys and our
products. You can send your comments to [e-mail]. We warmly invite you to send BERG
Toys an e-mail with your suggestions for improvements and other experiences.
Contents
Instructions for use
1. Safety
1.1 Brakes
1.2 Tyre pressure
1.3 Steering
1.4 Trailer
1.5 Seat belts
2. Rules for use
Maintenance
3. Maintenance programme
4. Maintenance operations
4.1 Frame
4.2 Wheels / Tyres
4.3 Steering
4.4 Chain
4.5 Cranks
4.6 Freewheel
4.7 Plastic components
Garantie
5. Guarantee period
6. Guarantee conditions
7. To be completed
8. Spare parts

49.90.53.00
EN
Instructions for use
1. Safety
The GranTour is not classied as bicycle. This means that they are not allowed on public roads. They
all carry the TÜV / GS quality mark. Children (under 12 years) should only ride on the GranTour
under adult supervision.
1.1 Brakes
The GranTour has a hand brake. Braking is carried out by pulling up the brake lever between the
seats (1). This hand brake operates on the rear wheels. The parking brake is set by lifting the brake
lever and placing the metal blocking strip beneath it. Always put on the parking brake when the
GranTour is stationary (2).
12
1.2 Tyre pressure
Before use, check that the tyre pressure meets safety standards (minimum 2.0 bar and maximum
2.2 bar). The operation of the brakes and steering depend on this.
1.3 Steering
Check that the steering is working smoothly. If not, you should rst rectify this. Directions for doing
so are given in the Maintenance section.
1.4 Wagon
If there is a Wagon attached to the GranTour, remember that this will increase the braking distance.
Do not use the Wagon with the GranTour on hills with a gradient greater than 5%.

49.90.53.00
EN
1.5 Seat belts
1
2
2. Rules for use
• Before you use your BERG Toys product, check that everything is working properly.
• Children should only use the GranTour under supervision.
• The GranTour must not be used on the public road. Drive at the appropriate speed, de-
pending on the situation. If you ride on the slope of a hill, there is a risk of tilting. Do not
use the Gran Tour for descending from strong inclined hills. Such use could overpower
the braking system.
• Do not turn sharply at high speeds, because this carries the risk of overturning.
• Also, pay attention to your surroundings.
• Do not reverse at high speed. This can lead to loss of steering control.
• The front wheels may leave the ground if you brake while reversing at speed.
• Do not drive when under the inuence of alcohol or medicines that can aect your pow-
ers of observation or your reactions.
• Bumping or other stunts increase the chance of injuring yourself and damaging the
products. BERG Toys can accept no liability for injuring and damaged so caused.
• The GranTour should always be braked using the hand brake. This works on the two rear
wheels.
• Place no unnecessary objects on or over the brake lever or the steering wheel. Make sure
that the brakes and steering can always operate properly.
• Clothing and upper limbs can become trapped between moving or hinged parts.
• Avoid trailing clothing, such as scarves and laces. These can get caught in moving parts,
which can cause accidents.
• Avoid contact with the wheels when driving.
• The driver or owner is responsible for assessing whether the product is the right size for
him / her.
• Always ensure that the driving seat is in the correct position in relation to the pedal, so

49.90.53.00
EN
that you can drive safely.
• Do not get on or owhile in motion.
• Do not overload the vehicle.
• Do not drive in the dark without lighting.
• When the protective covers are removed for maintenance, always replace in the original
position before use.
• When parking, always use the parking brake.
• Read the instructions on the guarantee certicate carefully.

49.90.53.00
EN
Maintenance
3. Maintenance programme
Some maintenance is required to use the product safely and to prolong your enjoyment. This
chapter describes how often maintenance operations are required. There is then a short descrip-
tion of how to carry out the maintenance work required.
Daily:
• Check tyres for damages and replace them if necessary.
• Check tyre pressure and adjust if necessary (between 2.0 and 2.2 bar).
Monthly
• Clean frame and maintain it when required.
• Check nut and bolt connections and if necessary tighten.
• Check frame for breakage.
• Check chain tension and adjust if necessary.
• Clean and oil chains.
• Check steering for damage and replace if necessary.
• Lubricating:
GREASE
OIL
Annually:
• Clean plastic components and check for damage; replace if necessary.
4. Maintenance operations
4.1 Frame
The frame is powder coated. This provides a hard layer of paint. To prevent rusting, it is important
to clean the frame regularly. If you want to protect the frame with grease, only use acid-free Vase-
line. Small area’s of damage can be touched up with paint. The appropriate paint can be bought
from your dealer.
4.2 Wheels / Tyres
The wheels are tted with ball bearings. Check the tyres and rims for damage regularly (splits,

49.90.53.00
EN
cuts, cracks and bulges). Watch out: damage to tyres and rims can cause accidents! Tyre pressure
should be at least 2.0 bar with a maximum of 2.2 bar (remember that pressure increases with high
temperatures). If the tyres are at the correct pressure, the vehicle will run easily and smoothly. At
too low a pressure, the tyres will puncture faster and there will be excessive wear and tear.When
the tyre pressure is too high, the tyre may pop of the rim. This can lead to dangerous situations.
(Watch out -pressure rises in bright sun and high temperatures!) Tyres should not come into con-
tact with oil, grease and fuel. Make sure that the valve caps are always tted to the valves.
4.3 Steering
The steering mechanism should be regularly oiled in order to operate smoothly. The steering
mechanism should be checked monthly for the following:
• Breakage, wear and tear and / or damage to all components of the steering mechanism.
• Tightness of screws.
4.4 Chains
The chains need greasing regularly to run smoothly.If the chains are too tight the vehicle will
be hard to pedal, and there is a high chance that the axles will break. If the chains are not tight
enough, however, they can easily come othe sprockets, and damage can be caused to the chain
guard. The chains are tensioned as described below. To tension the chains:
• Loosen oscrew A and nut B.
• Tighten the chain using nut C.
CBA
Watch out: Do not pull it too tight! By pushing the chain down rmly with your thumb you should
be able to move it 3 cm or so. Remove the chain guard to check this. Retighten A,B and C.
4.5 Adjusting the cranks when running in a new GranTour
After using the GranTour (a few days of intensive use up to two weeks normal use), the bolts
fastening left and right-hand cranks should be tightened up. Note: this needs to be 'hand tight',
i.e. with a maximum torque of 30 Nm. You can also contact your dealer. He will be happy to do
this for you. (It is normal for the crank ttings to bed in after a short period in use as a result of the
forces on the pedals. An additional eect of this is that some play can develop, which could result
in some damage to the crank and the spindle. This play can be eliminated by tightening the bolts
further).

49.90.53.00
EN
<30 Nm
4.6 Freewheel
An Automatic Freewheel (AF) is mounted on the driver side. The automatic freewheel causes the
pedals to stop when you do not move your feet. The automatic freewheel also allows you to drive
in reverse.
A Freewheel (F) is mounted on the passenger side. With this Freewheel you can only drive for-
wards. The Freewheel requires no maintenance.
4.7 Plastic parts
The plastic components must be regularly checked for damage and breakages. In the event of
breakages you should replace the component in question immediately with an original part, to
ensure the safety of the user.

49.90.53.00
EN
Guarantee
5. Guarantee period
The owner of this product from BERG Toys B.V. has the following warranty on the product:
• One year from the purchase docket on the product.
• On the whole, no warranty is provided on parts that are subject to wear (such as chain
and tyres).
6. Guarantee conditions
The owner can only make a claim under the guarantee by submitting the original purchase note
together with the original guarantee certicate to BERG Toys B.V. or the dealer from whom the
product was purchased.
The guarantee applies exclusively to faults in the materials and construction of the product or its
components.
The guarantee is invalidated if:
• The product is incorrectly and/or carelessly used, or used in a way that is not in accor-
dance with its purpose.
• The product is not assembled and maintained in accordance with the instruction
manual.
• Technical repairs to this product have not been carried out in a nonprofessional
• manner.
• Components subsequently tted do not comply with the technical specications of the
product, or are incorrectly assembled.
• Damage, such as rust or normal wear to the paint, occurs as a result of climatic condi-
tions.
The liability of BERG Toys B.V. is expressly excluded in respect of damage to (parts of) the product
as a result of:
• Faulty adjustment/tension of the steering wheel, steering mechanisms, chains, tyres and
gear hubs.
• Failure to replace parts such as chains and tyres at the appropriate time.
During the guarantee period, all material or construction faults reports to BERG Toys B.V. will be
either repaired or replaced by BERG Toys B.V. at the company's choice.The owner of this product
can only make a claim under this guarantee by taking the product to a BERG Toys dealer for inspec-
tion. At the same time, the original guarantee certicate (completed and with the dealer's stamp)
and the original purchase note must be given to the dealer. If the owner has moved house, or
the dealer is no longer available, BERG Toys B.V., will assign the warranty to the nearest BERG Toys
dealer, if requested.
If the application under the guarantee is not valid, all costs will be born by the owner.

49.90.53.00
EN
The guarantee certicate may not be transferred to third parties.
7. To be completed
So that you always have the details of your BERG Toys product to hand, please enter the following
data. The serial number can be found on the silver sticker on the underside of the frame of the
product.
Name des Händlers:
Addresse:
Wohnort:
Tel. nr.:
Productnummer:
Serienumber:
Kaufdatum:
Händlerstempel:
BERG Toys B.V.
www.bergtoys.com
[email protected]
8. To obtain spare parts
To obtain spare parts, contact your BERG Toys dealer, or visit the website www.bergtoys.info. Sub-
sequently tted components that do not comply with the technical specications for the product
or which are incorrectly assembled can invalidate the guarantee.

49.90.53.00
D
Einleitung
Herzlichen Glückwunsch zum Kauf eines BERG-Toys-Produkts!
BERG Toys tut alles dafür, um robuste und sichere Produkte zu entwickeln und zu produzieren.
Produkte von BERG Toys haben eine lange Lebensdauer, aber von Zeit zu Zeit ist eine gewisse
Wartung erforderlich. In dieser Gebrauchsanweisung nden Sie Hinweise für die Wartung. Wer sich
daran hält, ist sicher, viele Jahre lang ein superstarkes Spielgerät zu besitzen.
Besuchen Sie unsere Homepage www.bergtoys.com, dort können Sie mehr über BERG Toys lesen
und Fotos von der Produktion sehen. Sie können natürlich auch Ihre Erfahrungen mit BERG Toys
und den Produkten von BERG Toys mitteilen. Schicken Sie sie an [e-mail].
Inhalt
Gebrauchsleitlinien
1. Sicherheit
1.1 Bremsen
1.2 Reifendruck
1.3 Lenkung
1.4 Wagon
1.5 Sicherheitsgurte
2. Regeln für die Benutzung
Wartung
3. Wartungsschema
4. Wartungsarbeiten
4.1 Rahmen
4.2 Räder/Reifen
4.3 Lenkung
4.4 Ketten
4.5 Kurbels
4.6 Freilauf
4.7 Kunststoteile
Garantie
5. Garantiefrist
6. Garantiebedingungen
7. Bitte ausfüllen
8. Ersatzteile

49.90.53.00
D
Gebrauchsleitlinien
1. Sicherheit
Der GranTour gehört nicht zur Produktgruppe„Fahrrad“. Dies beinhaltet, dass sie nicht auf öentli-
chen Wegen fahren dürfen. Sie verfügen alle über das TÜV-/GS-Gütesiegel. Kinder (unter 12 Jahren
dürfen nur unter Aufsicht von Erwachsenen mit der GranTour fahren.
1.1 Bremsen
Der GranTour habe eine Handbremse. Das Bremsen erfolgt, indem man den Bremshebel zwischen
den Sitzen nach oben zieht (1). Mit dieser Handbremse werden die Hinterräder gebremst. Die
Standbremse wird festgestellt, indem man den Bremsgrinach oben bewegt und den Blocki-
erhebel aus Metall darunter schiebt. Beim Aussteigen aus dem GranTour müssen Sie immer die
Standbremse festsetzen (2).
12
1.2 Reifendruck
Kontrollieren Sie vor dem Losfahren, ob der Reifendruck den Sicheheitsnormen entspricht (mind-
estens 2,5 bar und höchstens 2,9 bar). Die Bremswirkung und das Steuerverhalten hängen hiervon
ab.
1.3 Lenkung
Kontrollieren Sie vor dem Fahren, ob die Lenkung geschmeidig funktioniert. Falls das nicht der
Fall ist, müssen Sie das erst beheben. Unter dem Punkt„Wartung“ nden Sie die entsprechenden
Anweisungen.
1.4 Wagon
Denken Sie daran, dass der Bremsweg länger wird, wenn ein Wagon an der GranTour gekoppelt ist.
Auf Steigungen von mehr als 5 % darf kein Wagon an der GranTour gehängt werden.

49.90.53.00
D
1.5 Sicherheitsgurte
1
2
2. Regeln für die Benutzung
• Bevor Sie Ihr BERG-Toys-Produkt benutzen, kontrollieren sie, ob alles korrekt funktioniert.
• Kinder unter 12 Jahre dürfen den GranTour nur unter Aufsicht fahren.
• Der GranTour darf nicht auf öentlichen Wegen benutzt werden. Fahren Sie immer mit
der an die jeweilige Situation angepassten Geschwindigkeit. Wenn Sie schräg einen
Hang hinunterfahren, besteht die Gefahr umzukippen. Bergab kann eine recht hohe Ge-
schwindigkeit erreicht werden. Bedenken Sie, dass der Bremsweg dadurch länger wird!
• Fahren Sie bei hoher Geschwindigkeit nicht zu enge Kurven, sonst besteht die Gefahr
umzukippen.
• Achten Sie immer gut auf Ihre Umgebung.
• Fahren Sie nicht zu schnell rückwärts. Dabei können Sie die Kontrolle über das Steuer
verlieren.
• Es besteht die Gefahr, dass die Vorderräder die Bodenhaftung verlieren, wenn man beim
Rückwärtsfahren bremst.
• Fahren Sie nicht, wenn Sie alkoholische Getränke oder Medikamente zu sich genommen
haben, die das Wahrnehmungs-oder Reaktionsvermögen beeinträchtigen können.
• Zusammenstöße oder grobe Fahrweize erhöhen die Gefahr von Verletzungen und
beschädigen die Geräte. Für hierdurch entstandene Verletzungen und Beschädigungen
kann BERG Toys nicht haftbar gemacht werden.
• Für den GranTour gilt, dass immer mit der Handbremse gebremst werden muss. Diese
wirkt auf die beiden Hinterräder.
• Legen Sie keine unnötigen Dinge auf den Bremsgrioder das Steuer und befestigen Sie
nichts daran. Sorgen Sie dafür, dass die Bremse und das Steuer immer gut funktionieren
können.
• Kleidung oder Gliedmaßen können in drehenden Teilen oder Teilen mit Scharnier
eingeklemmt werden.

49.90.53.00
D
• Vermeiden Sie lose hängende Kleidungsstücke wie Schals oder Schnürsenkel. Sie können
sich in drehende Teile verwickeln, was zu Unfällen führen kann.
• Vermeiden Sie den Kontakt mit den Rädern, wenn Sie fahren.
• Der Fahrer oder Besitzer ist selbst verantwortlich für die Beurteilung, ob das Produkt für
ihn die richtige Größe hat.
• Achten Sie darauf, dass bei jeder Fahrt der Fahrersitz in der richtigen Position im Verhält-
nis zu den Pedalen steht, damit sicher fahren werden kann.
• Steigen Sie während des Fahrens nicht auf oder ab.
• Überlasten Sie das Fahrzeug nicht.
• Fahren Sie im Dunkeln nicht ohne Licht.
• Falls Schutzkappen für die Wartung entfernt werden, bringen Sie sie immer vor Gebrauch
wieder originalgetreu an.
• Wenn Sie das Fahrzeug abstellen, achten Sie immer darauf, die Standbremse richtig
festzustellen.
• Lesen Sie die Anweisungen auf der Garantieurkunde aufmerksam durch.