bergmann TSW 4190 S User manual

Universal and Industrial Spreader
TSW 4190 S M 4190 SZ
TSW 5210 S M 5210 SY
TSW 6230 S M 6230 SY
TSW 6240 S M 6240 SY
Quality "Made in Goldenstedt"
Ludwig Bergmann GmbH
Maschinenfabrik
Hauptstraße 64 –66
49424 Goldenstedt / Germany
Customer Service:
Tel.: [phone] - 20 08 15
Fax: [phone] - 20 08 43
[e-mail]
Spare Parts Stock
Tel.: [phone] - 20 08 16
Fax: [phone] - 20 08 25
[e-mail]
Tel.: [phone] - 20 08 -0
Fax: [phone] - 20 08 88
[email protected]
www.bergmann-goldenstedt.de
Art. no.: 011005GB0209
As of: 02.2009
Modify: 12.2013
Operating Instructions
4190: 1-135 - 1-270
5210: 1-135 - 1-284
6240: 1-135 - 1-286

Notices for the User
As of: 02/2009 - 2 -
Notices for the User
Vehicle Data
Vehicle type: TSW 4190 S
TSW 5210 S
TSW 6230 S
TSW 6240 S
M 4190 SZ
M 5210 SY
M 6230 SY
M 6240 SY
Veh. Ident. no.: __________________
Delivery date: __________________
Preface
These operating instructions provide a detailed technical description, general and special explanations
with regards to correct use and operation as well as tips for troubleshooting. Please read these
operating instructions carefully before operating the vehicle for the first time. Please follow the
recommendations for proper preventive maintenance and service for your trailer, which will ensure a
long operating life and a continuous operational readiness. Also observe the safety notices listed in
these operating instructions.
Modifications that are not in accordance with or allowed by these operating instructions may only be
carried out with written permission from Bergmann.
Due to the fact that our products and technical standards are constantly being developed, these
operating instructions are subject to change without notice.
If the vehicle is transferred by the customer to a third party, the operating
instructions must be passed on to the new owner.
Instructions for work safety
All sections in the operating instructions which concern personal safety have been
marked with this symbol. Pass all safety instructions on to other users.
Particularly useful information for the user.
Important!
Important!

Notices for the User
As of: 02/2009 - 3 -
Table of Contents
Notices for the User ..................................................................................................2
Vehicle Data .........................................................................................................................................2
Preface..................................................................................................................................................2
Instructions for work safety...................................................................................................................................................2
Table of Contents ................................................................................................................................3
Dear customer, ....................................................................................................................................5
Product Liability, Obligation to Inform..............................................................................................5
Product Transfer Instructions............................................................................................................7
General Information ............................................................................................................................8
Intended Use........................................................................................................................................................................8
CE Symbol ...........................................................................................................................................................................8
EC Declaration of Conformity................................................................................................................................................8
Identification Plate................................................................................................................................................................9
Manufacturer........................................................................................................................................9
Technical Data ...................................................................................................................................10
Safety Notice......................................................................................................................................11
Explanation of warning symbols..........................................................................................................................................11
General safety and accident prevention regulations.....................................................................14
Basic rules..........................................................................................................................................................................14
Driving................................................................................................................................................................................15
Road traffic regulations.......................................................................................................................................................15
Coupling, loading, transport................................................................................................................................................15
PTO Shaft Operation..........................................................................................................................................................16
Hydraulic system................................................................................................................................................................16
Brakes and Tires ................................................................................................................................................................17
Maintenance.......................................................................................................................................................................17
Important Information for Vehicle Operation .................................................................................18
Other Hazards....................................................................................................................................................................18
Safety Notice......................................................................................................................................................................18
Initial Start-up and Functions .................................................................................19
Mode of Operation.............................................................................................................................19
Initial Start-up ....................................................................................................................................19
Coupling to the Tractor.....................................................................................................................20
Adjusting the Height of a Drawbar with Mechanical Suspension.........................................................................................20
Parking Equipment............................................................................................................................21
Mechanical Jack Stand.......................................................................................................................................................21
Mechanical Support Jack....................................................................................................................................................22
Hydraulic Jack Stand (optional) ..........................................................................................................................................25
PTO shaft............................................................................................................................................26
Body....................................................................................................................................................28
Cargo Space Access Ladder ..............................................................................................................................................28
Extension Walls (optional) ..................................................................................................................................................28
Scraper Floor .....................................................................................................................................30
Scraper Floor Stop (optional).............................................................................................................................................30
Dosing Wall ........................................................................................................................................31
Installation of the Dosing Wall Extension ............................................................................................................................31
Spreader Unit .....................................................................................................................................32
Design Vehicle Type TSW..................................................................................................................................................32
Design Vehicle Type M.......................................................................................................................................................33
Spread Pattern Limiter (optional) ....................................................................................................33
Lubrication systems..........................................................................................................................34
Automatic Lubrication System for the Milling Unit Drive Chains (optional)...........................................................................34
Automatic Central Lubrication System (Optional)................................................................................................................34
Hydraulic system...............................................................................................................................36
LS Connection (optional)....................................................................................................................................................37
Hydraulic feed drive with manual control .......................................................................................37
Options for Coupling to the Tractor.....................................................................................................................................37
Installation of the Flow Regulator with Knob .......................................................................................................................38
Operation of the Hydraulic Feed Drive During Manual Operation........................................................................................38
Electromagnetic Scraper Floor Adjustment - E- Control Light (optional) ...................................38
Pilot box (optional) ............................................................................................................................39
Adjusting the Rotary Potentiometer in the Pilot box.............................................................................................................40
Comfort Control (optional) ...............................................................................................................41

Notices for the User
As of: 02/2009 - 4 -
Handling the Electromagnetic Remote Control....................................................................................................................43
Adjusting the Rotary Potentiometer with Comfort Controls..................................................................................................44
Important Notices for Electro-Magnetic Remote Control..............................................................45
Follow-up Axle (optional) .................................................................................................................45
Forced Steering (optional)................................................................................................................46
Safety Notice......................................................................................................................................................................46
Adapting the Tractor to the Trailer ......................................................................................................................................47
Coupling the Universal Spreader:.......................................................................................................................................47
Adjusting the Steering.........................................................................................................................................................48
Steering Variations .............................................................................................................................................................48
Uncoupling: ........................................................................................................................................................................49
Chassis with Hydraulic Axle Compensation ..................................................................................50
Setting the Clearance.........................................................................................................................................................50
Lift axle (optional)..............................................................................................................................52
Applications of the Universal Spreader.................................................................53
Universal Spreader Settings ............................................................................................................53
Notices for Setting the Distribution Quantity........................................................................................................................53
Spreader Unit Operation ...................................................................................................................56
Operating Instructions –Disk Spreader Unit (TSW) ......................................................................57
Adjusting the Spreader Blades). .........................................................................................................................................58
Adjusting the Spreader Unit Hood...................................................................................................59
Procedure for Adjusting Spreader Hood with a 1.4 m Throughput.......................................................................................59
Procedure for Adjusting Spreader Hood with a 1.35 m, 1.5 m, 1.8 m Throughput ...............................................................60
Procedure for Adjusting Spreader Hood with a 1.5 m, 1.8 m Throughput............................................................................61
Before Operation ...............................................................................................................................62
Load table, Weights and Capacity Information ..............................................................................62
Care and Maintenance ............................................................................................63
General: ..............................................................................................................................................63
Maintenance Schedule......................................................................................................................63
Screw torques....................................................................................................................................64
Cleaning the machine .......................................................................................................................65
Suspension ........................................................................................................................................65
Tires and Wheels ...............................................................................................................................66
Tire Pressure......................................................................................................................................................................66
Axles ...................................................................................................................................................67
Maximum Wheel Nut Torque ..............................................................................................................................................67
Maintenance.......................................................................................................................................................................67
Follow-up Axles..................................................................................................................................................................69
Forced Steering..................................................................................................................................................................69
Air Brake System...............................................................................................................................70
Parking brake.....................................................................................................................................72
Drive....................................................................................................................................................73
PTO Shafts.........................................................................................................................................................................73
Gearboxes..........................................................................................................................................................................73
Roller chains.......................................................................................................................................................................75
Scraper Floor Chains ........................................................................................................................76
Hydraulics ..........................................................................................................................................77
Hydraulic Diagram.............................................................................................................................77
Air brake diagram ..............................................................................................................................87
Electrical wiring diagram..................................................................................................................90
Lubrication .........................................................................................................................................94
Lubrication schedule...........................................................................................................................................................94
Declaration of Conformity.......................................................................................99
Factory Representatives, Spare Parts, Customer Service.................................101
Distribution Partners.......................................................................................................................101
Spare Parts.......................................................................................................................................102
Customer Service ............................................................................................................................102

Notices for the User
As of: 02/2009 - 5 -
Dear customer,
You have made a good choice. We would like to thank you for placing your trust in us by purchasing a
Bergmann vehicle. As a supplier of agricultural machinery, we offer you efficient machinery at high
quality standards with the service to match.
Product Liability, Obligation to Inform
Product liability requires the manufacturer and dealer to go through the operating instructions and to
instruct the customer at the time of transfer, paying particular attention to operational, safety and
maintenance requirements.
In order to prove that the vehicle and the operating instructions were transferred properly, written
confirmation is needed.
You will find a transfer statement below which must be filled out and returned to Bergmann after
transfer.
According to the German product liability law, every farmer is the owner of a business.
According to the German product liability law, property damage is damage which is caused by a
vehicle, but not damage caused to a vehicle. The liability includes a 500 Euro excess.
In accordance with the German product liability law, damages to the business are not covered.
Attention!
If the vehicle is transferred by the customer to a third party, the operating instructions must also be
given to the new owner and the new owner must be made aware of the requirements.
Attention!
Be advised that the right to make claims under guarantee only exists after this transfer statement has
been filled out, signed and returned to Bergmann.
We reserve the right to process personal information, received within the framework of this business relationship in accordance
with the federal privacy act.

Notices for the User
As of: 02/2009 - 6 -

Notices for the User
As of: 02/2009 - 7 -
Product Transfer Instructions
According to product liability requirements, the following listed points must be
checked.
Please mark applicable boxes.
X
Vehicle was checked against the delivery note. All individually packed parts have been
removed.
All safety equipment, PTO shafts and
control elements are present.
Operation, initial start-up and maintenance of the vehicle according to the
operating instructions has been addressed and explained to the customer.
Tires checked for proper air pressure.
Wheel nuts checked for tightness.
Instructed on proper PTO shaft RPM.
Mechanical functions demonstrated and explained.
Electrical connection to the tractor was made and the connection was
checked. Observe notices in the operating instructions!
Fitting to tractor carried out.
PTO shaft shortened to proper length.
Electrical system functions were checked and explained.
Hydraulic connection to the tractor was made and checked
checked for proper connection.
Hydraulic functions were demonstrated and explained.
Parking and service brake function tested.
Test run was made and no deficiencies were found.
Explanation of functions during test run.
Information about optional and extra equipment was provided.
Informed that reading the operating instructions is absolutely necessary
In order to prove that the vehicle and operating instructions were transferred properly, the transfer
statement must be filled out, signed and returned to Bergmann.
Ludwig Bergmann GmbH
Maschinenfabrik
D –49424 Goldenstedt, Hauptstrasse 64 - 66
Tel. [phone] Telefax 04444/2008-88

Notices for the User
As of: 02/2009 - 8 -
General Information
Read the operating instructions thoroughly and observe safety notices before initial start-up!
In the case that something is still unclear, please contact the responsible Bergmann sales
representative or our customer service department (Tel. [phone]).
Intended Use
The universal spreader is designed exclusively for the standard operation of spreading manure and
compost (intended use). With the proper equipment lime and carbon lime, thick sludge and dry
chicken manure can be spread. Any other use is not considered to be the intended use. The
manufacturer is not liable for damages attained during unintended use. In this case the user is solely
responsible.
Observing the manufacturer’s operating, service and maintenance requirements is also considered
intended use, as well as the exclusive use of original spare parts.
The universal spreader may only be operated, serviced and maintained by persons who are familiar
with it and who have been instructed on the hazards.
They must be made familiar with all equipment and control devices as well as their functions before
operation.
The spreader is designed for one-man operation. The operator’s work place is in the driver’s seat in
the cab of the tractor. The operator may only drive and operate the spreader when no other persons
are in danger zones! (Pay special attention to children)!
Foreign objects as well as hard and heavy particles in the forage can be thrown far by the spreader
unit. Ensure sufficient distance is kept from persons.
Before working on the spreader (e.g. maintenance or repair work), turn off the engine and remove the
key from the ignition.
Do not enter the spreader when the spreading unit is in operation or the tractor motor is running.
Persons and animals may not be transported on the vehicle.
The universal spreader is designed for operations under typical Central European temperatures.
Ensure the scraper floor does not freeze up while operating in temperatures under freezing. This could
cause significant damage.
All safety equipment must be properly mounted at all times.
The applicable accident prevention requirements as well as other recognised safety, industrial
medicine and traffic regulations must also be observed.
The manufacturer is not responsible for damages caused by unauthorized changes.
Operating the Universal spreader without a spreader unit is not authorized.
CE Symbol
This from manufacturer applied CE symbol documents to the public that this
vehicle conforms to the requirements of vehicle regulations.
EC Declaration of Conformity
By signing the EU Conformity Statement the manufacturer declares that the vehicle conforms to all
applicable fundamental safety and health requirements.

Notices for the User
As of: 02/2009 - 9 -
Identification Plate
The identification plate is located on the front right side of the frame. . The vehicle ident. No. (VIN) is
embossed in the frame near this plate. Queries and/or guarantee claims cannot be processed without
this number.
Manufacturer
Ludwig Bergmann GmbH
Maschinenfabrik
Hauptstr. 64 - 66
D-49424 Goldenstedt

Notices for the User
As of: 02/2009 - 10 -
Technical Data
Typ
M4190SZ
TSW4190S
M5210SY
TSW5210S
M6230SY
M6240SY
TSW6230S
TSW6240S
Weights
Gross vehicle weight
With high drawbar
kg
16,000
16,000
16,000
16,000
22,000
22,000
With low drawbar (ball coupl.)
kg
18,000
18,000
18,000
18,000
24,000
24,000
Gross axle weight
kg
14,000
14,000
20,000
Gross nose weight*
With high drawbar*
kg
2000
With low drawbar (ball coupl.)*
kg
4000
Dead weight*
kg
6,290
6,310
7,290
7,310
8,300
8,400
Payload*
With high drawbar
kg
9,710
9,810
10,710
10,810
13,700
13,800
With low drawbar (ball coupl.)
kg
11,710
11,810
12,710
12,810
15,700
15,800
Dimensions
Bridge dimensions
Length
mm
5,600
5,900
6,900
Width
mm
2,050
2,050
2,050
Height
mm
1,070
1,320
1,320
Spreader throughput
mm
1,400
1,400
1,700
1,500 /
1,800
1,700
1,500 /
1,800
Cargo area
Design
Tapered steel side walls
Length without dosing wall
mm
5,600
5,250
5,900
5,650
6,900
6,650
Length to dosing wall
mm
4,900
5,400
6,400
Cargo capacity (without dosing wall)
to side wall height
m³
12.3
11.5
16.0
15.3
18.7
18.0
with 250mm wall extension
m³
15.2
14.2
-
-
-
-
with 300mm wall extension
m³
-
-
19.6
18.8
22.9
22.1
with 450mm wall extension
m³
-
-
21.9
21.0
25.6
24.7
with 300 + 450mm wall extension
m³
-
-
25.5
24.4
29.8
28.7
to spreader throughput
m³
16.1
15.1
20.1
17.4 / 20.1
24.1
20.5 / 24.5
Cargo capacity (to dosing wall)
with side wall height
m³
10.8
14.6
17.32
with 250mm wall extension
m³
13.3
-
-
with 300mm wall extension
m³
-
17.9
21.3
with 450mm wall extension
m³
-
20.0
23.7
with 300 + 450mm wall extension
m³
-
23.3
27.7
to spreader throughput
m³
14.1
14.1
18.8
16.6 / 19.9
20.3
19.7 / 23.6
Vehicle Dimensions
Length
mm
8,000
8,000
8,450
8,450
9,400
9,400
Width
mm
2,450
2,450
2,550
2,550
2,550
2,550
Height
mm
3,250
3,250
3,300
3,250
3,300
3,300
height with extended dosing wall*
mm
> 4,650
> 4,650
> 4,650
> 4,650/
> 5,200
4,650
> 4,650/
> 5,200
Transfer height / Series
mm
2,580
2,580
2,680
2,800
2,750
2,800
Scraper floor chains
4 pc. Ø14mm x 50mm
Chassis
Tyres Min / Max
550/45 - 22.5 /
710/45 R 22.5
550/60 - 22.5 / 800/45 R 26.5
Standard tires
550/45 - 22.5
550/60 - 22.5
Track width (at ET 0)
mm
1900
1900
2100
Maximum speed
km/h
40 (others possible depending on equipment)
Brake
Two-line air brake system operating pressure 7.3 bar
Supply
max. hydraulic pressure
cash
210
max. oil flow
l/min
100
Power requirements
KW (hp)
81 (110)
96 (130)
96 (130)
110 (150)
118 (160)
132 (180)
PTO rotational speed
min-1
1000 clockwise (as seen on the free shaft end)
Power supply
Volt
12 V DC
Lighting system
7-pin socket, 12 V DC
Continuous sound pressure level
DB (A)
< 70
* See vehicle registration / depending on the configuration of the vehicle
Technical data, Weight and images are not binding for delivery.
We reserve the right to make technical changes.
Table: Technical Data